Mixing device for color master batch processing
By setting a second motor, transmission gear and rotating gear plate in the mixing chamber, the mixing chamber can rotate in the reverse direction, solving the problem that the existing mixing chamber cannot cross the masterbatch and chemical dyeing agent, and achieving efficient mixing effect.
Patent Information
- Application Number
- CN202421878179.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-05
AI Technical Summary
Most existing stirring chambers cannot rotate in reverse, resulting in the direction of masterbatch movement inside the stirring chamber and the chemical dyeing agent cannot cross each other, and the mixing efficiency is not high.
A mixing device for color masterbatch processing is designed, including a support frame, a stirring chamber and a stirring rod. By providing a second motor, a transmission gear and a rotating gear, the second motor drives the transmission gear and a rotating gear, so that the stirring chamber can rotate inversely, thereby achieving the intersecting of the color masterbatch and the chemical dyeing agent.
The efficient cross-mix between the masterbatch and the chemical dye inside the stirring chamber is achieved, and the mixing efficiency is improved.
Smart Images

Figure CN222858463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixers, in particular to a mixing device for masterbatch processing. Background Art
[0002] Masterbatch is composed of excess chemical additives, carrier resin and dispersant. Masterbatch is an aggregate obtained by uniformly loading an excess amount of pigment (dye) in resin. Mixer is a mechanical device that uses mechanical force and gravity to evenly mix two or more materials. During the mixing process, it can also increase the contact surface area of the materials to promote chemical reactions and accelerate physical changes. However, during use, most of the existing mixing chambers cannot rotate in the reverse direction, and cannot form a countercurrent effect with the mixing blades, so that the movement direction of the masterbatch inside the mixing chamber and the chemical dye cannot intersect with each other, resulting in low mixing efficiency. Utility Model Content
[0003] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a mixing device for masterbatch processing, which has the advantage of efficient mixing and solves the problem that most of the existing stirring chambers cannot rotate in the opposite direction, and thus cannot form a countercurrent effect with the stirring blades, so that the movement direction of the masterbatch inside the stirring chamber and the chemical dye cannot intersect with each other, thereby resulting in low mixing efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for masterbatch processing, comprising a support frame, a stirring chamber and a stirring rod, the top of the support frame is movably connected to the bottom of the stirring chamber, the bottom of the stirring rod passes through the bottom of the support frame and is fixedly connected to a first motor, the top of the right side of the support frame is fixedly connected to a control panel, a second motor is arranged on the left side of the rear side of the top of the support frame, a transmission gear is arranged on the top of the support frame, a rotating toothed disc is arranged at the bottom of the stirring chamber, a connecting mechanism is arranged at the bottom of the stirring chamber, and an auxiliary component is arranged at the bottom of the stirring chamber.
[0005] As a preferred embodiment of the utility model, the connecting mechanism includes a rotating groove, a connecting column, a connecting plate and a gear groove, the rotating groove is opened at the top of the support frame, the surface of the rotating toothed disk is movably connected to the inner wall of the rotating groove, the bottom of the connecting column is fixedly connected to the top of the rotating toothed disk, the connecting columns are provided in a plurality and are distributed equidistantly in a ring shape, the top of the connecting column is fixedly connected to the bottom of the connecting plate, the top of the connecting plate is fixedly connected to the top of the mixing bin, the gear groove is opened on the left side of the rear side of the top of the support frame, the bottom of the transmission gear is movably connected to the bottom of the inner wall of the gear groove by an axle pin, the output end of the second motor passes through the top of the inner wall of the gear groove and is fixedly connected to the transmission gear, and the transmission gear is meshed with the rotating toothed disk.
[0006] As a preferred embodiment of the utility model, the auxiliary component includes an auxiliary groove and an auxiliary ball, the auxiliary groove is opened at the bottom of the rotating groove, the surface of the auxiliary ball is movably connected to the inner wall of the auxiliary groove, and the top of the auxiliary ball is movably connected to the bottom of the rotating gear disk.
[0007] As a preferred embodiment of the utility model, a lubrication groove is provided at the top of the gear groove, a cover plate is provided at the top of the lubrication groove, a cover groove is provided at the rear side of the left side of the top of the support frame, and the surface of the cover plate is slidably connected to the inner wall of the cover groove.
[0008] As a preferred embodiment of the utility model, a control box is fixedly connected to the rear side of the left side of the inner wall of the support frame, a heating grid is inlaid on the bottom of the inner wall of the stirring chamber, the heating grid is electrically connected to the control box through wires, the control box is electrically connected to the control panel through wires, and the second motor is electrically connected to the control box through wires.
[0009] As a preferred embodiment of the present invention, a parts placement box is fixedly connected to the front side of the left side of the inner wall of the support frame, and a placement partition is fixedly connected to the inner wall of the parts placement box.
[0010] As a preferred embodiment of the utility model, a clamp ring is fixedly connected to the bottom of the rear side of the inner wall of the parts placement box, two clamp rings are provided, and an oil pot is snap-fitted on the inner wall of the clamp ring.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model provides a second motor, a transmission gear and a rotating toothed disc, and uses the second motor to drive the transmission gear to rotate. When the transmission gear rotates, it drives the rotating toothed disc (8) to rotate, thereby rotating the mixing chamber. This solves the problem that most existing mixing chambers cannot rotate in the reverse direction and cannot form a countercurrent effect with the mixing blades, so that the movement direction of the masterbatch inside the mixing chamber and the chemical dye cannot cross each other, thereby resulting in low mixing efficiency. The utility model achieves a high-efficiency mixing effect.
[0013] 2. The utility model sets a connecting mechanism. After the user turns on the second motor, the second motor is used to drive the transmission gear to rotate in the gear groove. The bottom of the groove is movably connected to the transmission gear to limit the movement of the transmission gear and make the transmission gear rotate in a fixed manner. When the transmission gear rotates, it drives the rotating toothed disc to rotate in the groove. The rotation of the rotating toothed disc drives the connecting column to rotate, and the connecting column drives the connecting plate to rotate, thereby achieving the effect of turning on the second motor to rotate the mixing chamber.
[0014] 3. The utility model sets an auxiliary component. When the rotating toothed disc rotates, the auxiliary ball at the bottom of the rotating toothed disc plays a supporting role, so that the rotating toothed disc will not directly contact the bottom of the rotating groove. The auxiliary groove is then used to limit the moving position of the rotating groove, so that the auxiliary ball moves in a directional manner, thereby reducing the friction force when the rotating toothed disc rotates. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the support frame of the utility model;
[0017] Figure 3 This is an enlarged structural diagram of the utility model A
[0018] Figure 4 The utility model is a schematic diagram of the opening structure of the parts placement box.
[0019] In the figure: 1. support frame; 2. stirring chamber; 3. stirring rod; 4. first motor; 5. control panel; 6. second motor; 7. transmission gear; 8. rotating gear plate; 9. connecting mechanism; 91. rotating groove; 92. connecting column; 93. connecting plate; 94. gear groove; 10. auxiliary component; 101. auxiliary groove; 102. auxiliary ball; 11. lubrication groove; 12. cover plate; 13. cover groove; 14. control box; 15. heating grid; 16. parts placement box; 17. placement partition; 18. clamp ring; 19. oil pot. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 4 As shown, the utility model provides a mixing device for masterbatch processing, comprising a support frame 1, a stirring chamber 2 and a stirring rod 3. The top of the support frame 1 is movably connected to the bottom of the stirring chamber 2, the bottom of the stirring rod 3 passes through the bottom of the support frame 1 and is fixedly connected to a first motor 4, the top of the right side of the support frame 1 is fixedly connected to a control panel 5, a second motor 6 is arranged on the left side of the rear side of the top of the support frame 1, a transmission gear 7 is arranged on the top of the support frame 1, a rotating toothed disc 8 is arranged at the bottom of the stirring chamber 2, a connecting mechanism 9 is arranged at the bottom of the stirring chamber 2, and an auxiliary component 10 is arranged at the bottom of the stirring chamber 2.
[0022] refer to Figure 3 The connecting mechanism 9 includes a rotating groove 91, a connecting column 92, a connecting plate 93 and a gear groove 94. The rotating groove 91 is opened at the top of the support frame 1, and the surface of the rotating toothed disk 8 is movably connected to the inner wall of the rotating groove 91. The bottom of the connecting column 92 is fixedly connected to the top of the rotating toothed disk 8. There are several connecting columns 92 and they are distributed in a ring shape with equal distances. The top of the connecting column 92 is fixedly connected to the bottom of the connecting plate 93, and the top of the connecting plate 93 is fixedly connected to the top of the mixing chamber 2. The gear groove 94 is opened on the left side of the rear side of the top of the support frame 1. The bottom of the transmission gear 7 is movably connected to the bottom of the inner wall of the gear groove 94 through an axle pin. The output end of the second motor 6 passes through the top of the inner wall of the gear groove 94 and is fixedly connected to the transmission gear 7, and the transmission gear 7 is meshed with the rotating toothed disk 8.
[0023] As a technical optimization scheme of the utility model, by setting a connecting mechanism 9, after the user turns on the second motor 6, the second motor 6 is used to drive the transmission gear 7 to rotate in the gear groove 94, and the bottom of the rotating groove 91 is used to be movably connected with the transmission gear 7, so that the movement position of the transmission gear 7 can be limited, so that the transmission gear 7 can be fixed and rotated. When the transmission gear 7 rotates, it will drive the rotating toothed disc 8 to rotate in the rotating groove 91, and the rotation of the rotating toothed disc 8 will drive the connecting column 92 to rotate, and then the connecting column 92 will drive the connecting plate 93 to rotate, thereby achieving the effect of turning on the second motor 6 to rotate the mixing chamber 2.
[0024] refer to Figure 3 The auxiliary component 10 includes an auxiliary groove 101 and an auxiliary ball 102. The auxiliary groove 101 is opened at the bottom of the rotating groove 91. The surface of the auxiliary ball 102 is movably connected to the inner wall of the auxiliary groove 101, and the top of the auxiliary ball 102 is movably connected to the bottom of the rotating gear disc 8.
[0025] As a technical optimization solution of the utility model, by setting an auxiliary component 10, when the rotating toothed disc 8 rotates, the auxiliary ball 102 at the bottom of the rotating toothed disc 8 plays a supporting role, so that the rotating toothed disc 8 will not directly contact the bottom of the rotating groove 91, and then the auxiliary groove 101 is used to limit the moving position of the rotating groove 91, so that the auxiliary ball 102 moves in a directional manner, thereby reducing the friction when the rotating toothed disc 8 rotates.
[0026] refer to Figure 2 A lubrication groove 11 is provided at the top of the gear groove 94 , a cover plate 12 is provided at the top of the lubrication groove 11 , a cover groove 13 is provided at the rear side of the left side of the top of the support frame 1 , and the surface of the cover plate 12 is slidably connected to the inner wall of the cover groove 13 .
[0027] As a technical optimization scheme of the utility model, by providing a lubrication groove 11, a cover plate 12 and a cover groove 13, the lubrication degree of the transmission gear 7 and the rotating gear plate 8 will be reduced during long-term use. The cover plate 12 is pulled out from the cover groove 13 to expose the lubrication groove 11, and the user can add lubricating oil to the transmission gear 7 through the lubrication groove 11. After the lubricating oil is added, the cover plate 12 is put back to its original place, thereby preventing foreign matter from entering the gear groove 94 through the lubrication groove 11 and affecting the rotation of the mixing chamber 2.
[0028] refer to Figure 1 and Figure 2 A control box 14 is fixedly connected to the rear side of the left side of the inner wall of the support frame 1, and a heating grid 15 is embedded in the bottom of the inner wall of the mixing chamber 2. The heating grid 15 is electrically connected to the control box 14 through a wire, and the control box 14 is electrically connected to the control panel 5 through a wire, and the second motor 6 is electrically connected to the control box 14 through a wire.
[0029] As a technical optimization solution of the utility model, by setting up a control box 14 and a heating grid 15, before starting the stirring work, the user uses the control panel 5 to transmit a signal to start heating to the control box 14. When the control box 14 receives this signal, the heating grid 15 will be turned on, and the heating grid will generate a certain amount of heat to fully mix the masterbatch, thereby improving the stirring efficiency to a certain extent.
[0030] refer to Figure 4 A parts placement box 16 is fixedly connected to the front side of the left side of the inner wall of the support frame 1, and a placement partition 17 is fixedly connected to the inner wall of the parts placement box 16.
[0031] As a technical optimization solution of the utility model, by providing a parts placement box 16 and a placement partition 17, the user can use the parts placement box 16 to store some parts that can quickly repair the mixing device, and then use the placement partition 17 to allow the user to distinguish parts with different uses, making it easier for the user to find the corresponding parts.
[0032] refer to Figure 4 A clamp ring 18 is fixedly connected to the bottom of the rear side of the inner wall of the parts placement box 16. Two clamp rings 18 are provided, and an oil pot 19 is snap-fitted to the inner wall of the clamp ring 18.
[0033] As a technical optimization solution of the utility model, by providing a clamp ring 18 and an oil pot 19, when the user needs to add lubricating oil, he or she can open the parts placement box 16 and remove the oil pot 19 from the clamp ring 18 to add lubricating oil to the transmission gear 7, thereby making it convenient for the user to take the oil pot 19.
[0034] The working principle and use process of the utility model are as follows: the user first uses the control panel 5 to transmit a signal for starting heating to the control box 14. When the control box 14 receives the signal, it will turn on the heating grid 15, and use the heating grid 15 to preheat the mixing chamber 2, so as to facilitate more sufficient subsequent mixing. When the heating is finished, the control box 14 will start the second motor 6. After turning on the second motor 6, the second motor 6 is used to drive the transmission gear 7 to rotate in the gear groove 94. The bottom of the rotating groove 91 is movably connected with the transmission gear 7 to limit the movement position of the transmission gear 7, so that the transmission gear 7 is fixed and rotated. When the transmission gear 7 rotates, it will drive the rotating toothed disc 8 to rotate in the rotating groove 91, and the rotating toothed disc 8 is used to drive the transmission gear 7 to rotate. The connecting column 92 rotates, and then the connecting column 92 drives the connecting plate 93 to rotate, thereby rotating the stirring chamber 2, and then the rotation direction is opposite to that when the first motor 4 drives the stirring rod 3 to rotate, so that the silicon-aluminum mixture inside the stirring chamber 2 produces a countercurrent effect, and the movement directions of the particles are crossed. When the transmission gear 7 and the rotating toothed disc 8 are used for a long time, the lubrication degree of both will decrease. The cover plate 12 is pulled out from the cover groove 13 to expose the lubrication groove 11, and the user can add lubricating oil to the transmission gear 7 through the lubrication groove 11. When the lubricating oil is added, the cover plate 12 is put back to its original place to prevent foreign matter from entering the gear groove 94 through the lubrication groove 11 and affecting the rotation of the stirring chamber 2, thereby achieving the effect of efficient mixing.
[0035] In summary, the mixing device for masterbatch processing is provided with a second motor 6, a transmission gear 7 and a rotating toothed disc 8. The second motor 6 drives the transmission gear 7 to rotate. When the transmission gear 7 rotates, it drives the rotating toothed disc (8) to rotate, thereby rotating the stirring chamber 2. This solves the problem that most existing stirring chambers cannot rotate in the reverse direction and cannot form a countercurrent effect with the stirring blades, so that the movement direction of the masterbatch inside the stirring chamber and the chemical dye cannot cross each other, thereby causing the mixing efficiency to be low.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing device for masterbatch processing, comprising a support frame (1), a stirring chamber (2) and a stirring rod (3), characterized in that: The top of the support frame (1) is movably connected to the bottom of the stirring chamber (2); the bottom of the stirring rod (3) penetrates through the bottom of the support frame (1) and is fixedly connected to a first motor (4); the top of the right side of the support frame (1) is fixedly connected to a control panel (5); a second motor (6) is arranged on the left side of the rear side of the top of the support frame (1); a transmission gear (7) is arranged on the top of the support frame (1); a rotating toothed disc (8) is arranged on the bottom of the stirring chamber (2); a connecting mechanism (9) is arranged on the bottom of the stirring chamber (2); and an auxiliary component (10) is arranged on the bottom of the stirring chamber (2).
2. A mixing device for masterbatch processing according to claim 1, characterized in that: The connecting mechanism (9) comprises a rotating groove (91), a connecting column (92), a connecting plate (93) and a gear groove (94); the rotating groove (91) is provided at the top of the support frame (1); the surface of the rotating toothed disc (8) is movably connected to the inner wall of the rotating groove (91); the bottom of the connecting column (92) is fixedly connected to the top of the rotating toothed disc (8); a plurality of connecting columns (92) are provided and are distributed in an annular shape and at equal distances; the top of the connecting column (92) is fixedly connected to the bottom of the connecting plate (93); the top of the connecting plate (93) is fixedly connected to the top of the stirring chamber (2); the gear groove (94) is provided at the left side of the rear side of the top of the support frame (1); the bottom of the transmission gear (7) is movably connected to the bottom of the inner wall of the gear groove (94) through a shaft pin; the output end of the second motor (6) passes through the top of the inner wall of the gear groove (94) and is fixedly connected to the transmission gear (7); the transmission gear (7) is meshed with the rotating toothed disc (8).
3. A mixing device for masterbatch processing according to claim 2, characterized in that: The auxiliary component (10) comprises an auxiliary groove (101) and an auxiliary ball (102); the auxiliary groove (101) is opened at the bottom of the rotating groove (91); the surface of the auxiliary ball (102) is movably connected to the inner wall of the auxiliary groove (101); and the top of the auxiliary ball (102) is movably connected to the bottom of the rotating toothed disc (8).
4. A mixing device for masterbatch processing according to claim 2, characterized in that: A lubrication groove (11) is provided at the top of the gear groove (94), a cover plate (12) is provided at the top of the lubrication groove (11), a cover groove (13) is provided at the rear side of the left side of the top of the support frame (1), and a surface of the cover plate (12) is slidably connected to an inner wall of the cover groove (13).
5. A mixing device for masterbatch processing according to claim 1, characterized in that: A control box (14) is fixedly connected to the rear side of the left side of the inner wall of the support frame (1), a heating grid (15) is embedded in the bottom of the inner wall of the stirring chamber (2), the heating grid (15) is electrically connected to the control box (14) via a wire, the control box (14) is electrically connected to the control panel (5) via a wire, and the second motor (6) is electrically connected to the control box (14) via a wire.
6. A mixing device for masterbatch processing according to claim 1, characterized in that: A parts placement box (16) is fixedly connected to the front side of the left side of the inner wall of the support frame (1), and a placement partition (17) is fixedly connected to the inner wall of the parts placement box (16).
7. A mixing device for masterbatch processing according to claim 6, characterized in that: A clamp ring (18) is fixedly connected to the bottom of the rear side of the inner wall of the parts placement box (16), two clamp rings (18) are provided, and an oil pot (19) is snap-fitted to the inner wall of the clamp ring (18).