Gluing and laminating all-in-one machine

Abstract

The utility model discloses a gluing and laminating all-in-one machine which comprises a machine frame, and a feeding mechanism, a roller conveying line, a conveying driving mechanism, a gluing mechanism, a laminating mechanism and a pair of suspension arms are arranged on the machine frame. A base material is fed into the roller conveying line through the feeding mechanism, the roller conveying line conveys the base material to pass through all stations, the gluing mechanism glues the passing base material, the film material unwinding module attaches a film material to the base material, and the protective film unwinding module attaches a protective film to the film material. The working procedures of automatic gluing of a base material, film material laminating and protective film laminating can be realized; the gluing mechanism and the laminating mechanism are located on the same roller conveying line, connection and transition between procedures are smooth, manual participation is not needed in the whole process, the safety and the automation degree are high, the gluing efficiency of a base material and the laminating uniformity of a membrane material are improved, and the quality of a plate is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plate production equipment, and more specifically, particularly to a gluing and laminating integrated machine. Background Art

[0002] In the existing sheet film production process, a separate glue coating machine is generally used to coat the substrate with glue, and then the film material is pasted on the substrate by a laminating machine. In the existing sheet production, the substrate needs to be manually moved and transferred, and the substrate needs to be repositioned to adapt to the laminating operation of the film material. The continuity of the production operation is poor, resulting in low production efficiency of the product. Utility Model Content

[0003] The utility model provides a gluing and laminating machine to solve the problems raised in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a gluing and laminating machine, comprising a frame, the frame is provided with a feeding mechanism, a roller conveyor line, a conveying drive mechanism, a gluing mechanism, a laminating mechanism and a pair of hanging arms; the feeding mechanism is arranged on one side of the frame, and is used to feed the substrate into the roller conveyor line; the conveying drive mechanism is connected to the roller conveyor line in a transmission manner, and drives the roller conveyor line to move; the roller conveyor line is connected to the feeding mechanism, and is used to convey the substrate; the gluing mechanism is arranged above the roller conveyor line, and glues the substrate passing through; the laminating mechanism is arranged above the roller conveyor line, and includes a film material unwinding module, a protective film unwinding module and a pressing module, the film material unwinding module laminates the film material on the substrate, the protective film unwinding module laminates the protective film on the film material, and the pressing module presses the film material, the protective film and the substrate.

[0004] Preferably, the glue coating mechanism includes a glue coating roller assembly, a power assembly, a glue storage assembly and a cylinder valve assembly; the glue coating roller assembly is arranged above the roller conveyor line, the power assembly is arranged on one side of the frame and is transmission-connected to the glue coating roller assembly; the glue storage assembly is arranged on the top of the frame, and its discharge port is connected to the cylinder valve assembly.

[0005] Preferably, the film unwinding module comprises a film unwinding frame, a film tensioning roller group and a film guide roller group; the film unwinding frame is arranged on the top of the frame, the film tensioning roller group and the film guide roller group are arranged in the frame, the film tensioning roller group is used to tension the film, and the film guide roller group guides the film on the film unwinding frame to the surface of the substrate; the film unwinding frame is provided with a film roller, one end of the film roller is provided with a transmission wheel, the frame is provided with a film driving mechanism, and the transmission wheel is transmission-connected to the film driving mechanism.

[0006] Preferably, the protective film unwinding module includes a protective film unwinding frame, a protective film tensioning roller group and a protective film guide roller group; the protective film unwinding frame is arranged on the top of the frame, the protective film tensioning roller group and the protective film guide roller group are arranged in the frame, the protective film tensioning roller group is used to tension the protective film, and the protective film guide roller group guides the protective film on the protective film unwinding frame to the surface of the film material; the protective film unwinding frame is provided with a protective film roller, one end of the protective film roller is provided with a transmission wheel, the frame is provided with a protective film driving mechanism, and the transmission wheel is transmission-connected to the protective film driving mechanism.

[0007] Preferably, the feeding mechanism includes a feeding rack, an oil storage cylinder and a pair of hydraulic cylinders, the end of the feeding rack is rotatably connected to the frame, and the pair of hydraulic cylinders are respectively arranged on both sides of the feeding rack; the cylinder body of the hydraulic cylinder is rotatably connected to the frame, and its piston rod is rotatably connected to the side of the feeding rack; the oil storage cylinder is arranged at the top of the frame and connected to the hydraulic cylinder.

[0008] Preferably, the conveying drive mechanism is arranged at the inner bottom of the frame, and includes a motor, a reducer and a transmission assembly, the motor is connected to the reducer, and the reducer is connected to the transmission assembly; the roller conveyor line includes a plurality of roller units, and transmission gears are provided at the ends of the roller units. Adjacent roller units are connected by chain transmission, and the transmission assembly is connected to the transmission gears of the roller units located at the ends.

[0009] Preferably, the cross section of the frame is a concave-shaped structure, a substrate centering mechanism is installed in the middle of the concave-shaped structure, and the substrate centering mechanism includes two guide plates arranged opposite to each other, and the distance between the two guide plates is adjustable.

[0010] Preferably, the boom is arranged at the top of the frame, and includes a support seat, a column, a cross beam and an inclined beam; the support seat is connected to the frame, and the column is installed on the top of the support seat; one end of the cross beam is connected to the column by bolts, and the two are arranged perpendicular to each other; one end of the inclined beam is connected to the lower part of the column by a connecting piece, and the other end is connected to the cross beam by a connecting piece.

[0011] Preferably, it also includes a correction mechanism arranged on the laminating mechanism, the correction mechanism includes a correction sensor and a correction module, the correction sensor is used to monitor the running state of the film material, and the correction device is connected to the correction sensor and is used to correct the film material.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a simple structure, reasonable design and convenient operation, the substrate is fed into the roller conveyor line through the feeding mechanism, the roller conveyor line transports the substrate through each workstation, the gluing mechanism glues the passed substrate, the film material unwinding module bonds the film material to the substrate, and the protective film unwinding module bonds the protective film to the film material, which can realize the processes of automatic gluing of the substrate, film material bonding and protective film bonding; the gluing mechanism and bonding mechanism of the utility model are on the same roller conveyor line, the connection and transition between the processes are smooth, the whole process does not require manual participation, the safety and automation are high, the gluing efficiency of the substrate and the uniformity of film material bonding are improved, and the quality of the board is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural diagram of the gluing and laminating integrated machine according to an embodiment of the utility model;

[0014] Figure 2 This is a front view of the gluing and laminating machine according to an embodiment of the utility model;

[0015] Figure 3 This is a side view of the gluing and laminating machine according to an embodiment of the utility model;

[0016] Figure 4 A top view of the gluing and laminating machine according to an embodiment of the utility model;

[0017] exist Figures 1 to 4 In the figure, the corresponding relationship between the names of the components and the numbers of the drawings is as follows:

[0018] 1--frame, 2--feeding mechanism, 21--feeding rack, 22--oil storage cylinder, 23--hydraulic cylinder, 3--roller conveyor line, 4--conveying drive mechanism, 5--gluing mechanism, 6--laminating mechanism, 61--film unwinding module, 611--film unwinding rack, 62--protective film unwinding module, 621--protective film unwinding rack, 63--pressing module, 7--hanging arm, 71--support seat, 72--column, 73--crossbeam, 74--inclined beam. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0020] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Please refer to Figures 1 to 4 The utility model provides a gluing and laminating integrated machine, comprising a frame 1, on which a feeding mechanism 2, a roller conveyor line 3, a conveying drive mechanism 4, a gluing mechanism 5, a laminating mechanism 6 and a pair of hanging arms 7 are arranged; the feeding mechanism 2 is arranged on one side of the frame 1, and is used to feed the substrate into the roller conveyor line 3; the conveying drive mechanism 4 is transmission-connected with the roller conveyor line 3, and drives the roller conveyor line 3 to move; the roller conveyor line 3 is connected with the feeding mechanism 2, and is used to convey the substrate; the gluing mechanism 5 is arranged above the roller conveyor line 3, and glues the substrate passing through; the laminating mechanism 6 is arranged above the roller conveyor line 3, and comprises a film material unwinding module 61, a protective film unwinding module 62 and a pressing module 63, the film material unwinding module 61 sticks the film material on the substrate, the protective film unwinding module 62 sticks the protective film on the film material, and the pressing module 63 presses the film material, the protective film and the substrate.

[0023] In the embodiment of the utility model, the working process is as follows: the substrate enters the roller conveyor line 3 from the feeding mechanism 2, the roller conveyor line 3 conveys the substrate forward and passes through the gluing mechanism 5, the gluing mechanism 5 is started, and the substrate is coated with glue so that the glue is evenly coated on the surface of the substrate; then the roller conveyor line 3 drives the substrate to continue to move forward and enter the bonding mechanism 6, the film material unwinding module 61 in the bonding mechanism 6 brings out the film material and bonds it with the substrate, the protective film bonding mechanism 6 covers the protective film on the film material, and then it is formed after being processed by the laminating module 63.

[0024] Preferably, the glue coating mechanism 5 includes a glue coating roller assembly, a power assembly, a glue storage assembly and a cylinder valve assembly; the glue coating roller assembly is arranged above the roller conveyor line 3, the power assembly is arranged on one side of the frame 1 and is drivingly connected to the glue coating roller assembly; the glue storage assembly is arranged at the top of the frame 1, and its discharge port is connected to the cylinder valve assembly. Through the above structural design, when the substrate enters the working area of ​​the glue coating mechanism 5, the cylinder valve assembly starts and opens the discharge port, so that the glue can flow out of the glue storage assembly and enter the glue coating roller assembly, the power assembly drives the glue coating roller assembly to rotate, and the glue coating roller assembly transfers the glue to the surface of the substrate.

[0025] Preferably, the film material unwinding module 61 includes a film material unwinding frame 611, a film material tensioning roller group and a film material guide roller group; the film material unwinding frame 611 is arranged on the top of the frame 1, the film material tensioning roller group and the film material guide roller group are arranged in the frame 1, the film material tensioning roller group is used to tension the film material, and the film material guide roller group guides the film material on the film material unwinding frame 611 to the surface of the substrate; the film material unwinding frame 611 is provided with a film material roller, one end of the film material roller is provided with a transmission wheel, the frame 1 is provided with a film material driving mechanism, and the transmission wheel is connected to the film material driving mechanism in a transmission manner. In this embodiment, a film material with a roll structure is installed on the film material unwinding frame 611, and the film material tensioning roller tensions the film material passing through so that the film material remains in a taut state, and then the film material reaches the surface of the substrate after being transferred and guided by the film material guide roller group.

[0026] Preferably, the protective film unwinding module 62 includes a protective film unwinding rack 621, a protective film tensioning roller group and a protective film guide roller group; the protective film unwinding rack 621 is arranged on the top of the frame 1, the protective film tensioning roller group and the protective film guide roller group are arranged in the frame 1, the protective film tensioning roller group is used to tension the protective film, and the protective film guide roller group guides the protective film on the protective film unwinding rack 621 to the surface of the film material; the protective film unwinding rack 621 is provided with a protective film roller, one end of the protective film roller is provided with a transmission wheel, the frame 1 is provided with a protective film driving mechanism, and the transmission wheel is transmission-connected to the protective film driving mechanism.

[0027] Preferably, the feeding mechanism 2 includes a feeding rack 21, an oil storage cylinder 22 and a pair of hydraulic cylinders 23. The end of the feeding rack 21 is rotatably connected to the frame 1, and the pair of hydraulic cylinders 23 are respectively arranged on both sides of the feeding rack 21; the cylinder body of the hydraulic cylinder 23 is rotatably connected to the frame 1, and its piston rod is rotatably connected to the side of the feeding rack 21; the oil storage cylinder 22 is arranged on the top of the frame 1 and connected to the hydraulic cylinder 23. In this embodiment, the feeding rack 21 and the frame 1 are rotatably connected. When the hydraulic cylinder 23 is started, the feeding rack 21 can be driven to rotate with the connection with the frame 1 as the axis, so that the feeding rack 21 can adapt to the transportation of the substrate and facilitate the material to enter the roller conveyor line 3.

[0028] Preferably, the conveying drive mechanism 4 is arranged at the inner bottom of the frame 1, and includes a motor, a reducer and a transmission assembly, the motor is connected to the reducer, and the reducer is connected to the transmission assembly; the roller conveyor line 3 includes a plurality of roller units, the ends of the roller units are provided with transmission gears, adjacent roller units are connected by chain transmission, and the transmission assembly is connected to the transmission gears of the roller units located at the ends. In this embodiment, the motor drives the transmission assembly through the reducer, and the transmission assembly transmits power to the roller units located at the ends, and each adjacent roller unit transmits power through the transmission gear and chain, so that all roller units can be driven by the motor.

[0029] Preferably, the cross section of the frame 1 is a concave structure, and a substrate centering mechanism is installed in the middle of the concave structure. The substrate centering mechanism includes two guide plates arranged opposite to each other, and the spacing between the two guide plates is adjustable. In this embodiment, the middle of the concave structure of the frame 1 is a transition between the gluing mechanism 5 and the laminating mechanism 6. By arranging the centering mechanism on this transition, the substrate is kept centered to better cooperate with the conveying of the film material and improve the laminating quality. The spacing between the two guide plates in this embodiment is adjustable.

[0030] Furthermore, the guide plate can be pushed by a screw mechanism or a cylinder to achieve the adjustability of the centering mechanism.

[0031] Preferably, the boom 7 is arranged at the top of the frame 1, and includes a support seat 71, a column 72, a crossbeam 73 and an inclined beam 74; the support seat 71 is connected to the frame 1, and the column 72 is installed on the top of the support seat 71; one end of the crossbeam 73 is connected to the column 72 by bolts, and the two are arranged perpendicular to each other; one end of the inclined beam 74 is connected to the lower part of the column 72 by a connecting piece, and the other end is connected to the crossbeam 73 by a connecting piece. In this embodiment, the boom 7 can be used to install various supporting equipment of the all-in-one machine, such as material storage equipment, glue supply equipment and film roll storage equipment. The boom 7 is based on the support seat 71, and objects are hoisted through the cooperation of the column 72 and the crossbeam 73. The inclined beam 74 is used to improve the structural strength and stability.

[0032] Preferably, a correction mechanism is also included on the laminating mechanism 6, the correction mechanism includes a correction sensor and a correction module, the correction sensor is used to monitor the operating state of the film material, and the correction device is connected to the correction sensor and is used to correct the film material. In this embodiment, the operating state of the film material is monitored by the correction sensor, and once the film material is found to be offset, the correction module can be used to correct the film material. The entire correction process is automatically implemented without manual operation, which effectively improves the correction efficiency and improves the laminating quality of the film material.

[0033] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a simple structure, reasonable design and convenient operation, the substrate is fed into the roller conveyor line through the feeding mechanism, the roller conveyor line transports the substrate through each workstation, the gluing mechanism glues the passed substrate, the film material unwinding module bonds the film material to the substrate, and the protective film unwinding module bonds the protective film to the film material, which can realize the processes of automatic gluing of the substrate, film material bonding and protective film bonding; the gluing mechanism and bonding mechanism of the utility model are on the same roller conveyor line, the connection and transition between the processes are smooth, the whole process does not require manual participation, the safety and automation are high, the gluing efficiency of the substrate and the uniformity of film material bonding are improved, and the quality of the board is improved.

[0034] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A glue coating and laminating machine, characterized in that: The invention comprises a frame (1), on which a feeding mechanism (2), a roller conveyor line (3), a conveying drive mechanism (4), a gluing mechanism (5), a laminating mechanism (6) and a pair of hanging arms (7) are provided; the feeding mechanism is arranged on one side of the frame and is used to feed a substrate into the roller conveyor line; the conveying drive mechanism is connected to the roller conveyor line in a transmission manner and drives the roller conveyor line to move; the roller conveyor line is connected to the feeding mechanism and is used to convey a substrate; the gluing mechanism is arranged above the roller conveyor line and is used to glue a substrate passing through; the laminating mechanism is arranged above the roller conveyor line and comprises a film material unwinding module (61), a protective film unwinding module (62) and a pressing module (63); the film material unwinding module is used to press the film material onto the substrate; the protective film unwinding module is used to press the protective film onto the film material; and the pressing module is used to press the film material, the protective film and the substrate together.

2. The gluing and laminating machine according to claim 1, characterized in that: The glue coating mechanism includes a glue coating roller assembly, a power assembly, a glue storage assembly and a cylinder valve assembly; the glue coating roller assembly is arranged above the roller conveyor line, the power assembly is arranged on one side of the frame and is transmission-connected to the glue coating roller assembly; the glue storage assembly is arranged on the top of the frame, and its discharge port is connected to the cylinder valve assembly.

3. The gluing and laminating machine according to claim 1, characterized in that: The film material unwinding module comprises a film material unwinding frame (611), a film material tensioning roller group and a film material guiding roller group; the film material unwinding frame is arranged on the top of the frame, the film material tensioning roller group and the film material guiding roller group are arranged in the frame, the film material tensioning roller group is used to tension the film material, and the film material guiding roller group guides the film material on the film material unwinding frame to the surface of the substrate; the film material unwinding frame is provided with a film material roller, one end of the film material roller is provided with a transmission wheel, the frame is provided with a film material driving mechanism, and the transmission wheel is connected to the film material driving mechanism in a transmission manner.

4. The gluing and laminating machine according to claim 3, characterized in that: The protective film unwinding module comprises a protective film unwinding frame (621), a protective film tensioning roller group and a protective film guide roller group; the protective film unwinding frame is arranged on the top of the frame, the protective film tensioning roller group and the protective film guide roller group are arranged in the frame, the protective film tensioning roller group is used to tension the protective film, and the protective film guide roller group guides the protective film on the protective film unwinding frame to the surface of the film material; the protective film unwinding frame is provided with a protective film roller, one end of the protective film roller is provided with a transmission wheel, the frame is provided with a protective film driving mechanism, and the transmission wheel is connected to the protective film driving mechanism in a transmission manner.

5. The gluing and laminating machine according to claim 1, characterized in that: The feeding mechanism comprises a feeding frame (21), an oil storage cylinder (22) and a pair of hydraulic cylinders (23); the end of the feeding frame is rotatably connected to the frame, and the pair of hydraulic cylinders are respectively arranged on both sides of the feeding frame; the cylinder body of the hydraulic cylinder is rotatably connected to the frame, and the piston rod thereof is rotatably connected to the side of the feeding frame; the oil storage cylinder is arranged on the top of the frame and is connected to the hydraulic cylinder.

6. The gluing and laminating machine according to claim 1, characterized in that: The conveying drive mechanism is arranged at the inner bottom of the frame, and includes a motor, a reducer and a transmission assembly. The motor is connected to the reducer, and the reducer is connected to the transmission assembly. The roller conveyor line includes a plurality of roller units. Transmission gears are provided at the ends of the roller units. Adjacent roller units are connected by chain transmission, and the transmission assembly is connected to the transmission gears of the roller units located at the ends.

7. The gluing and laminating machine according to claim 1, characterized in that: The cross section of the frame is a concave structure, a substrate centering mechanism is installed in the middle of the concave structure, and the substrate centering mechanism includes two oppositely arranged guide plates, and the distance between the two guide plates is adjustable.

8. The gluing and laminating machine according to claim 1, characterized in that: The suspension arm is arranged on the top of the frame, and comprises a support seat (71), a column (72), a crossbeam (73) and an inclined beam (74); the support seat is connected to the frame, and the column is installed on the top of the support seat; one end of the crossbeam is connected to the column by bolts, and the two are arranged perpendicular to each other; one end of the inclined beam is connected to the lower part of the column by a connecting piece, and the other end is connected to the crossbeam by a connecting piece.

9. The gluing and laminating machine according to any one of claims 1 to 8, characterized in that: It also includes a correction mechanism arranged on the laminating mechanism, the correction mechanism includes a correction sensor and a correction module, the correction sensor is used to monitor the running state of the film material, and the correction module is connected to the correction sensor and is used to correct the film material.

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