Automatic fallen slag cleaning roller

By using a motor to adjust the angle of the drainage plate and set a fixed shock absorbing universal wheel in the automatic cleaning roller, the problem of impurities falling outside the collection box and not moving easily is solved, achieving more efficient cleaning and convenient operation.

CN222860379UActive Publication Date: 2025-05-13SHANDONG DATANG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421434164.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-13
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing automatic slag cleaning rollers are prone to falling out of the collection box due to wind or adhesion when impurities fall. The collection box is not easy to move and replace after full, which is time-consuming and labor-intensive.

Method used

An automatic slag removal roller is designed to provide power through the motor to adjust the angle of the drainage plate at the top of the collection box to ensure that impurities fall into the collection box. At the same time, a fixed shock absorbing universal wheel is installed at the bottom of the collection box for easy movement and replacement.

Benefits of technology

Effectively prevent impurities from falling out of the collection box, improves cleaning efficiency, simplifies the movement and replacement of the collection box, and reduces operating time and energy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cleaning dropped slag roller, which relates to the technical field of dropped slag rollers, and comprises a support plate, the top of the support plate is fixedly connected with a cleaning component, the bottom of the support plate is fixedly connected with a mounting component, and the back of the top of the mounting component is fixedly connected with a roller component. A collecting assembly is arranged at the top of the mounting assembly and located behind the supporting plate. According to the automatic fallen slag cleaning roller, the four fixed damping universal wheels at the bottom of the collecting box are fixed during collection, the collecting box is conveniently driven to move, clean and replace by pulling the grab handle after the collecting box is full, and the cleaning efficiency of the fallen slag roller is improved; and moving slopes on the two sides of the lower portion of the collecting box facilitate pushing of the collecting box away from the surface of the mounting base, and two limiting plates on the front portion and the rear portion of the top of the mounting base play a role in limiting the position of the collecting box and facilitating placement of the collecting box in a place where impurities fall.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag dropping rollers, in particular to an automatic slag dropping roller cleaning method. Background Art

[0002] In mechanical operations, the slag discharge roller is usually installed on the roller conveyor to clean the materials on the return journey of the roller conveyor. It is used on the redirecting roller of the belt conveyor to prevent the conveyed materials from crushing and wearing the belt, which can increase the service life of the belt and has a good automatic discharge effect on the materials stuck on the belt.

[0003] For example, the Chinese patent with publication number CN217577033U discloses an automatic slag discharge roller that is easy to clean, including a base, a first bracket welded on the top of the base, a driving motor fixedly installed on the top of the first bracket, a roller fixedly installed on the output shaft of the driving motor, a roller sleeve fixedly installed on the outside of the roller, a cleaning mechanism arranged on the outside of the roller sleeve, the cleaning mechanism including a collection box and a second bracket, a card seat fixedly installed on the top of the base, the collection box is clamped on the upper side of the card seat, the second bracket is welded to the top of the base, a first hinge seat and a mounting seat are fixedly installed on the upper side of the second bracket, a scraper is hinged on the top of the first hinge seat, the scraper is abutted against the outer wall of the roller sleeve, and an electric push rod is fixedly installed on the top of the mounting seat. The automatic slag discharge roller that is easy to clean avoids impurities from clogging the outside of the roller, facilitates cleaning, improves the slag discharge efficiency of the slag discharge roller, and has a good cleaning effect.

[0004] The existing technology has the following problems:

[0005] However, it does not solve the problem that the automatic cleaning slag roller uses a scraper to remove impurities on the surface of the roller sleeve and drops them into a collection box. The impurities dropped due to various factors may fall outside the collection box. At the same time, the collection box in use may be full of impurities and is difficult to move and replace, which is time-consuming and laborious. Utility Model Content

[0006] The utility model provides an automatic slag cleaning drum to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] An automatic slag cleaning roller comprises a support plate, a cleaning assembly is fixedly connected to the top of the support plate, a mounting assembly is fixedly connected to the bottom of the support plate, a roller assembly is fixedly connected to the top and rear of the mounting assembly, a collecting assembly is arranged on the top of the mounting assembly and the collecting assembly is located behind the support plate.

[0009] Preferably: the mounting assembly includes a mounting base, the top of the mounting base is fixedly connected to the bottom of the support plate near the front, movable slopes are arranged on the left and right sides of the top of the mounting base near the front, and two limit plates are fixedly connected to the front and back of the top of the mounting base near the front, and the two limit plates are located between the two movable slopes.

[0010] Preferably: the drum assembly includes a mounting bracket 1 and a motor 2, the bottom of the mounting bracket 1 is fixedly connected to the left side of the top rear of the mounting base, the top of the mounting bracket 1 is fixedly mounted with a motor 1, and the output end of the motor 1 is fixedly connected to the drum.

[0011] Preferably, the right side of the drum is rotatably connected with a second mounting bracket, the bottom of the second mounting bracket is fixedly connected to the right side of the rear top of the mounting base, and a rolling sleeve is fixedly installed on the surface of the drum.

[0012] Preferably: the right side of the second motor is fixedly connected to the left side of the second mounting bracket near the middle, the output end of the second motor is fixedly connected to a guide plate, the left side of the guide plate is rotatably connected to a connecting shaft, and the left side of the connecting shaft is fixedly connected to the right side of the first mounting bracket near the middle.

[0013] Preferably, the collecting assembly comprises a collecting box, the four bottom corners of the collecting box are fixedly connected with fixed shock-absorbing universal wheels, the left and right sides of the collecting box are fixedly connected with handles, and the bottom of the fixed shock-absorbing universal wheels is arranged on the top of the mounting base.

[0014] Preferably: the cleaning assembly comprises a mounting plate 1 and two connecting blocks, the bottom of the mounting plate 1 is fixedly connected to the top of the support plate, the middle of the top of the mounting plate 1 is fixedly connected to a mounting plate 2, the left and right sides of the top of the mounting plate 2 are fixedly connected to mounting blocks 1, the inner wall of the mounting block 1 is movably sleeved with a fixed shaft 1, the outer surface of the fixed shaft 1 is movably sleeved with a buffer, the output end of the buffer is movably sleeved with a fixed shaft 2, and the outer surface of the fixed shaft 2 is movably sleeved with a mounting block 2.

[0015] Preferably, the bottoms of the two connecting blocks are fixedly connected to the top rear of the first mounting plate, and the two connecting blocks are rotatably connected to a scraper at one side away from each other, and the surface of the scraper is fixedly connected to the bottom of the second mounting block.

[0016] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0017] 1. The utility model provides an automatic cleaning slag drum, which is powered by a second motor and adjusts the angle of the guide plate on the top of the collection box to facilitate the drainage of the scraped impurities into the collection box to prevent the impurities from falling outside the collection box due to wind force, adhesion, slow falling and other factors.

[0018] 2. The utility model provides an automatic cleaning slag roller, which is fixed in place during collection through four fixed shock-absorbing universal wheels at the bottom of the collection box. When it is full, the collection box can be moved for cleaning and replacement by pulling the handle, thereby improving the cleaning efficiency of the slag roller. The movable slopes on both sides below the collection box facilitate pushing the collection box away from the surface of the mounting base, and the two limit plates at the front and rear of the top of the mounting base limit the position of the collection box, thereby facilitating the collection box to be placed exactly where the impurities fall. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the enlarged structure of the roller assembly of the utility model;

[0021] Figure 3 It is a schematic diagram of the enlarged structure of the guide plate of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the collection component of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the cleaning component of the utility model.

[0024] In the figure: 1. Support plate; 2. Cleaning assembly; 21. Mounting plate 1; 22. Mounting plate 2; 23. Mounting block 1; 24. Fixed shaft 1; 25. Buffer; 26. Fixed shaft 2; 27. Mounting block 2; 28. Connecting block; 29. ​​Scraper; 3. Mounting assembly; 31. Mounting base; 32. Moving ramp; 33. Limiting plate; 4. Roller assembly; 41. Mounting bracket 1; 42. Motor 1; 43. Roller; 44. Roller sleeve; 45. Mounting bracket 2; 46. Connecting shaft; 47. Motor 2; 48. Drainage plate; 5. Collection assembly; 51. Collection box; 52. Handle; 53. Fixed shock-absorbing universal wheel. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1As shown, an automatic slag cleaning roller comprises a support plate 1, a cleaning component 2 is fixedly connected to the top of the support plate 1, a mounting component 3 is fixedly connected to the bottom of the support plate 1, a roller component 4 is fixedly connected to the top and rear of the mounting component 3, a collecting component 5 is arranged on the top of the mounting component 3 and the collecting component 5 is located behind the support plate 1.

[0027] The installation component 3 assists the support plate 1, the roller component 4 and the collecting component 5 to be stably installed at the predetermined position, and the support plate 1 assists the installation of the cleaning component 2.

[0028] like Figure 2 As shown, the mounting assembly 3 includes a mounting base 31, the top of the mounting base 31 is fixedly connected to the bottom of the support plate 1 near the front, movable slopes 32 are arranged on the left and right sides of the top of the mounting base 31 near the front, two limit plates 33 are fixedly connected to the front and back of the top of the mounting base 31 near the front, and the two limit plates 33 are located between the two movable slopes 32, and the roller assembly 4 includes a mounting bracket 1 41 and a motor 2 47, the bottom of the mounting bracket 1 41 is fixedly connected to the left rear side of the top of the mounting base 31, a motor 1 42 is fixedly installed on the top of the mounting bracket 1 41, a roller 43 is fixedly connected to the output end of the motor 1 42, a mounting bracket 2 45 is rotatably connected to the right side of the rear side of the top of the mounting base 31, and a roller sleeve 44 is fixedly installed on the surface of the roller 43.

[0029] The movable ramps 32 on both sides below facilitate pushing the collection box 51 away from the surface of the mounting base 31, and the two limit plates 33 at the front and rear of the top of the mounting base 31 limit the displacement of the collection box 51, so that the collection box 51 can be placed exactly where the impurities fall. The motor 42 fixedly connected to the top of the mounting bracket 41 provides power to drive the roller 43 to rotate between the motor 42 and the mounting bracket 2 45.

[0030] like Figure 3 - Figure 5As shown, the right side of the motor 2 47 is fixedly connected to the left side of the mounting bracket 2 45 near the middle, the output end of the motor 2 47 is fixedly connected to the guide plate 48, the left side of the guide plate 48 is rotatably connected to the connecting shaft 46, the left side of the connecting shaft 46 is fixedly connected to the right side of the mounting bracket 1 41 near the middle, the collecting assembly 5 includes a collecting box 51, the four corners of the bottom of the collecting box 51 are fixedly connected to fixed shock-absorbing universal wheels 53, the left and right sides of the collecting box 51 are fixedly connected to handles 52, and the bottom of the fixed shock-absorbing universal wheels 53 is set on the mounting base 31 At the top, the cleaning component 2 includes a mounting plate 21 and two connecting blocks 28, the bottom of the mounting plate 21 is fixedly connected to the top of the support plate 1, a mounting plate 22 is fixedly connected to the middle of the top of the mounting plate 21, and mounting blocks 23 are fixedly connected to the left and right sides of the top of the mounting plate 22, the inner wall of the mounting block 23 is movably sleeved with a fixed shaft 24, the outer surface of the fixed shaft 24 is movably sleeved with a buffer 25, the output end of the buffer 25 is movably sleeved with a fixed shaft 26, and the outer surface of the fixed shaft 26 is movably sleeved with a mounting block 27.

[0031] By installing the auxiliary support plate 1, the connection between the mounting plate 1 21 and the mounting plate 2 21 through the mounting base 31, and then using the motor 2 47 to provide power, the angle of the guide plate 48 on the top of the collecting box 51 is adjusted to facilitate the drainage of the scraped impurities into the collecting box 51, avoiding the impurities from being blocked on the outside of the drum 43, facilitating cleaning, improving the slag discharge efficiency of the slag discharge drum 43, and having a good cleaning effect, it solves the problem that the outer contour of the existing slag discharge drum 43 is easily adhered to some impurities due to long-term contact with the belt, causing some impurities to be easily blocked on the outside of the drum 43. At the same time, the mounting blocks 1 23 on the left and right sides of the mounting plate 22 are used to assist the combination of the fixed shaft 1 24, the buffer 25, the fixed shaft 26 and the mounting block 2 27, so as to push the scraper 29 to scrape off the outer wall of the roller sleeve 44 and buffer the reverse thrust.

[0032] like Figure 5 As shown, the bottoms of the two connecting blocks 28 are fixedly connected to the top rear of the mounting plate 1 21 , and the two connecting blocks 28 are rotatably connected to a scraper 29 on one side away from each other, and the surface of the scraper 29 is fixedly connected to the bottom of the mounting block 2 27 .

[0033] By placing the collecting box 51 on the top of the mounting base 31, and utilizing the connecting blocks 28 on the left and right sides of the top rear of the mounting plate 21, the connection of the scraper 29 is rotated, and the scraper 29 overlaps with the roller sleeve 44 installed on the surface of the roller 43, so as to scrape away the impurities remaining on the outer wall of the roller sleeve 44.

[0034] The working principle of the utility model is as follows: by utilizing the mounting base 31 to assist the connection between the mounting bracket 1 41 and the mounting bracket 2 45, the motor 1 42 fixedly connected to the top of the mounting bracket 1 41 provides power to drive the roller 43 to rotate between the motor 1 42 and the mounting bracket 2 45, and at the same time utilizing the mounting base 31 to assist the connection between the support plate 1, the mounting plate 1 21 and the mounting plate 22, utilizing the connecting blocks 28 on the left and right sides of the top rear of the mounting plate 1 21, the connection of the rotating scraper 29, and the scraper 29 overlaps with the roller sleeve 44 installed on the surface of the roller 43, so that the impurities remaining on the outer wall of the roller sleeve 44 can be scraped off, and then utilizing the motor 2 47 to provide power to adjust the angle of the guide plate 48 at the top of the collection box 51, so as to facilitate the drainage of the scraped impurities into the inside of the collection box 51, and avoid the impurities being blocked outside the roller 43, which is convenient for cleaning, improves the slag discharge efficiency of the slag discharge roller 43, and has good cleaning performance. The invention has a good physical effect and solves the problem that the outer contour of the existing slag discharge roller 43 is easily adhered to some impurities due to long-term contact with the belt, which causes some impurities to be easily blocked on the outside of the roller 43. At the same time, the mounting blocks 23 on the left and right sides of the mounting plate 22 are used to assist the fixed shaft 24, the buffer 25, the fixed shaft 26 and the mounting block 27 to push the scraper 29 to scrape off the outer wall of the roller sleeve 44 and buffer the reverse thrust. A collecting box 51 is placed on the top of the mounting base 31 to collect impurities under the scraper 29. The four fixed shock-absorbing universal wheels 53 at the bottom of the collecting box 51 are used to keep it stationary during collection. When the collection is full, the handle 52 is pulled to drive the collecting box 51 to move, clean and replace it. The moving slopes 32 on both sides below the collecting box 51 facilitate the pushing of the collecting box 51 away from the surface of the mounting base 31. The two limit plates 33 at the front and back of the top of the mounting base 31 limit the displacement of the collecting box 51.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic slag cleaning drum, comprising a support plate (1), characterized in that: The top of the support plate (1) is fixedly connected to a cleaning assembly (2), the bottom of the support plate (1) is fixedly connected to a mounting assembly (3), the top rear of the mounting assembly (3) is fixedly connected to a roller assembly (4), the top of the mounting assembly (3) is provided with a collecting assembly (5) and the collecting assembly (5) is located behind the support plate (1).

2. The automatic slag cleaning drum according to claim 1, characterized in that: The mounting assembly (3) comprises a mounting base (31), the top of the mounting base (31) being fixedly connected to the bottom of the support plate (1) near the front, movable slopes (32) being arranged on the left and right sides of the top of the mounting base (31) near the front, and two limit plates (33) being fixedly connected to the top of the mounting base (31) near the front and back, and the two limit plates (33) are located between the two movable slopes (32).

3. The automatic slag cleaning drum according to claim 2 is characterized in that: The roller assembly (4) comprises a mounting bracket 1 (41) and a motor 2 (47); the bottom of the mounting bracket 1 (41) is fixedly connected to the left side of the top rear of the mounting base (31); the top of the mounting bracket 1 (41) is fixedly mounted with a motor 1 (42); and the output end of the motor 1 (42) is fixedly connected to a roller (43).

4. The automatic slag cleaning drum according to claim 3 is characterized by: The right side of the roller (43) is rotatably connected to a second mounting bracket (45), the bottom of the second mounting bracket (45) is fixedly connected to the right side of the top rear of the mounting base (31), and a rolling sleeve (44) is fixedly installed on the surface of the roller (43).

5. The automatic slag cleaning drum according to claim 4 is characterized by: The right side of the second motor (47) is fixedly connected to the left side of the second mounting bracket (45) near the middle, the output end of the second motor (47) is fixedly connected to a guide plate (48), the left side of the guide plate (48) is rotatably connected to a connecting shaft (46), and the left side of the connecting shaft (46) is fixedly connected to the right side of the first mounting bracket (41) near the middle.

6. The automatic slag cleaning drum according to claim 2, characterized in that: The collecting assembly (5) comprises a collecting box (51), the four corners of the bottom of the collecting box (51) are fixedly connected to fixed shock-absorbing universal wheels (53), the left and right sides of the collecting box (51) are fixedly connected to handles (52), and the bottom of the fixed shock-absorbing universal wheels (53) are fixedly connected to the collecting box (51). Set in Install the top of the base (31).

7. The automatic slag cleaning drum according to claim 1, characterized in that: The cleaning assembly (2) comprises a mounting plate 1 (21) and two connecting blocks (28); the bottom of the mounting plate 1 (21) is fixedly connected to the top of the support plate (1); the middle of the top of the mounting plate 1 (21) is fixedly connected to a mounting plate 2 (22); the top left and right sides of the mounting plate 2 (22) are fixedly connected to mounting blocks 1 (23); the inner wall of the mounting block 1 (23) is movably sleeved with a fixed shaft 1 (24); the outer surface of the fixed shaft 1 (24) is movably sleeved with a buffer (25); the output end of the buffer (25) is movably sleeved with a fixed shaft 2 (26); the outer surface of the fixed shaft 2 (26) is movably sleeved with a mounting block 2 (27).

8. The automatic slag cleaning drum according to claim 7, characterized in that: The bottoms of the two connecting blocks (28) are fixedly connected to the top rear of the first mounting plate (21), and the two connecting blocks (28) are rotatably connected to a scraper (29) at one side away from each other, and the surface of the scraper (29) is fixedly connected to the bottom of the second mounting block (27).

Citation Information

Patent Citations

  • Automatic deslagging roller convenient to clean

    CN217577033U