Cut-off tray placing equipment

By designing the top-breaking and placing tray equipment, the workpiece is cut off by using the top-breaking mold and efficiently placed with the robotic arm assembly, suction assembly and disk replacement assembly, the existing material peeling method is solved and the equipment's productivity is improved.

CN222860469UActive Publication Date: 2025-05-13SUZHOU LL INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421468448.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-13
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing material stripping method is unstable and has low efficiency, resulting in a lower overall equipment productivity.

Method used

A top-breaking and swinging device is designed, and the workpiece is directly swinging after being pushed and broken, combining the robotic arm assembly, suction assembly and swinging assembly to achieve efficient placement of the workpiece.

Benefits of technology

The workpiece is directly placed after being pushed and broken through the mold, which improves the efficiency of workpiece placement and improves the equipment's productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a push-off wobble plate equipment, including push-off mould, mechanical arm subassembly, suction tool subassembly and change the plate subassembly, push-off mould is used for push-off work piece on the material belt, the nose of mechanical arm subassembly is connected with suction tool subassembly, the suction tool subassembly is equipped with a plurality of suction nozzles, the distance among the plurality of suction nozzles can be adjusted, and the suction tool subassembly is equipped with the suction tool subassembly. The mechanical arm assembly drives the suction tool assembly to move the workpiece to the disc changing assembly. And the jacking and breaking die directly carries out plate placing action after jacking and breaking the workpiece, so that the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plating or packaging, in particular to a plating device that breaks off the plating. Background Art

[0002] The workpieces on the material belt are mostly separated from the material belt by stripping, and then placed on the material tray by positioning the fixture and the robot. However, the existing stripping effect is unstable and the efficiency is low, resulting in a low utilization rate of the overall equipment. Utility Model Content

[0003] The utility model aims to provide a top-breaking and plate-swinging device, which is provided with a top-breaking mold and can directly perform a plate-swinging action after the workpiece is top-broken, thereby improving efficiency.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A top breaking and plate swinging device, comprising a top breaking mold, a mechanical arm assembly, a gripper assembly and a plate changing assembly;

[0006] The ejection die is used to eject the workpiece from the material strip;

[0007] The head of the robot arm assembly is connected to the gripper assembly, and the gripper assembly is provided with a plurality of suction nozzles, and the distances between the plurality of suction nozzles are adjustable;

[0008] The robot arm assembly drives the gripper assembly to move the workpiece to the tray changing assembly.

[0009] In some embodiments, the suction device assembly includes a cross-type telescopic mechanism, and the nodes of the cross-type telescopic mechanism are connected to the suction nozzle.

[0010] In some embodiments, the gripper assembly includes a first gripper group and a second gripper group, the first gripper group is disposed on one side of the cross telescopic mechanism, and the second gripper group is disposed on the other side of the cross telescopic mechanism;

[0011] The suction nozzles of the first suction tool group and the second suction tool group are arranged alternately and at intervals.

[0012] In some embodiments, the gripper assembly includes a first bracket and a first driving member, one end of the cross telescopic mechanism is connected to the first bracket, and the other end of the cross telescopic mechanism is connected to the first driving member;

[0013] It also includes a guiding part, which includes a second slider and a second guide rail. The second slider is connected to the second guide rail. The second slider is connected to a vertical plate. The upper end of the vertical plate is hinged to the node of the cross telescopic mechanism. The lower end of the vertical plate is connected to the adapter plate. The adapter plate is provided with a suction nozzle.

[0014] In some embodiments, a visual inspection component and a material pulling component are also included;

[0015] The material pulling component is used to pull the workpiece on the material belt and feed it to the ejection mold;

[0016] The visual inspection component inspects the workpiece before breaking.

[0017] In some embodiments, the visual detection assembly includes a camera and a position adjustment portion;

[0018] The position adjustment part includes a first slider and a first guide rail, the first guide rail is vertically arranged, the first slider is connected to the first guide rail, and the first slider is provided with a camera;

[0019] The first sliding block is provided with a first screw capable of interfering with the first guide rail.

[0020] In some embodiments, the tray changing assembly includes a first tray bin, a conveying track, and a second tray bin;

[0021] The first tray bin can automatically separate the tray body;

[0022] The second material tray bin can automatically stack the material tray bodies.

[0023] In some embodiments, the first tray bin includes a separation portion, a lifting portion, and a first pushing portion;

[0024] The separation part comprises a first plug-in piece and a first translation driving member, and the first plug-in piece is connected to the first translation driving member;

[0025] The lifting part includes a second plug-in piece, a second translation driving member and a second lifting driving member, the second plug-in piece is connected to the second translation driving member, and the second translation driving member is connected to the second lifting driving member;

[0026] The first pushing portion includes a first pushing plate, a third lifting driving member and a third translation driving member. The first pushing plate is connected to the third lifting driving member, and the third lifting driving member is connected to the second translation driving member.

[0027] In some embodiments, the second tray bin includes a rotating wedge and a pushing portion;

[0028] The rotating wedge block is rotatably arranged at the bottom of the second material tray bin;

[0029] The pushing part comprises a top plate and a fourth lifting driving member, and the top plate is connected to the fourth lifting driving member.

[0030] In some embodiments, a second pushing portion and a positioning portion are provided below the conveying track;

[0031] The second pushing part includes a second pushing plate, a fifth lifting driving member and a fifth translation driving member, the second pushing plate is connected to the fifth lifting driving member, and the fifth lifting driving member is connected to the fifth translation driving member;

[0032] The positioning part comprises a positioning block and a sixth lifting driving member, and the positioning block is connected to the sixth lifting driving member.

[0033] The beneficial effects of the utility model are as follows: the top-breaking mold of the top-breaking and swinging plate equipment can directly swing the plate after the workpiece is top-broken, thereby improving efficiency;

[0034] In addition, the gripper assembly changes the distance of the workpiece through a cross telescopic mechanism, and the structure is ingenious. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is an axonometric diagram of a top-breaking swing plate device of the utility model;

[0036] Figure 2 It is a top view of a top-breaking and swinging plate device of the utility model;

[0037] Figure 3 It is a structural diagram of the suction device assembly of the utility model;

[0038] Figure 4 This is a structural diagram of the connection between the cross telescopic mechanism and the suction nozzle of the utility model;

[0039] Figure 5 for Figure 4 Exploded diagram of

[0040] Figure 6 for Figure 4 An exploded side view of

[0041] Figure 7 for Figure 4 Exploded bottom view of

[0042] Figure 8 It is a structural diagram of the visual detection component of the utility model;

[0043] Fig. 9 This is a structural diagram of the material pulling assembly of the utility model;

[0044] Fig.10 This is a structural diagram of the disc changing assembly of the utility model;

[0045] Fig.11 This is a structural diagram of the first material tray bin of the utility model;

[0046] Fig.12 This is a structural diagram of the second material tray bin of the utility model;

[0047] Fig.13 This is a structural diagram of the conveying track of the utility model;

[0048] Among them: 1-visual detection component; 11-camera; 12-position adjustment part; 121-first slider; 122-first guide rail; 123-first screw; 2-top-breaking mold; 3-pulling component; 31-pulling wheel group; 32-first motor; 4-mechanical arm component; 5-suction assembly; 51-first suction group; 511-vertical plate; 512-adapter plate; 510-suction nozzle; 52-second suction group; 53-guide part; 531-second slider; 532-second guide rail; 54-cross telescopic mechanism; 541-node; 55-first driving member; 56-first bracket; 6-disc changing component; 6a-first tray bin; 6b-conveying track; 6c-second tray bin ;61-separation part;611-first plug;612-first translation drive member;62-lifting part;621-second plug;622-second translation drive member;623-second lifting drive member;63-first pushing part;631-first push plate;632-third lifting drive member;633-third translation drive member;64-pushing part;641-top plate;642-fourth lifting drive member;65-rotating wedge block;66-second pushing part;661-second push plate;662-fifth lifting drive member;663-fifth translation drive member;67-positioning part;671-positioning block;672-sixth lifting drive member;81-waste collection box;82-defective product collection box. DETAILED DESCRIPTION

[0049] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0050] refer to Figures 1 to 3 , a top breaking and swinging plate device, comprising a top breaking mold 2, a mechanical arm assembly 4, a gripper assembly 5 and a plate changing assembly 6;

[0051] The breaking die 2 is provided with a punch, which can move upward to break the workpiece and separate it from the material strip;

[0052] The robot arm assembly 4 is a multi-axis motion structure. The head of the robot arm assembly 4 is connected to the gripper assembly 5. The gripper assembly 5 is provided with a plurality of suction nozzles 510. The distances between the plurality of suction nozzles 510 are adjustable, that is, the suction nozzles 510 are variable in distance, so that the distance between the workpieces can be adjusted or changed.

[0053] The robot arm assembly 4 drives the gripper assembly 5 to move the workpiece to the tray changing assembly 6. The tray changing assembly 6 is provided with a tray body for placing the workpiece. The workpiece can be placed on the tray body for packaging and other operations.

[0054] Thus, after the breaking mold 2 breaks the workpiece, the gripper assembly 5 picks up the workpiece, and then adjusts the distance between the workpieces according to the placement of the tray body. Finally, the workpiece is placed on the tray body of the tray changing assembly 6, thereby improving work efficiency.

[0055] refer to Figure 4 and Figure 5 The gripper assembly 5 includes a cross telescopic mechanism 54, and a node 541 of the cross telescopic mechanism 54 is connected to a suction nozzle 510. The cross telescopic mechanism 54 is composed of a plurality of cross-hinged connecting rods, and the middle hinge of the two connecting rods is a node 541. In order to make the distance between the workpieces the same, the length of each connecting rod is the same.

[0056] refer to Figure 6 and Figure 7 The suction tool assembly 5 includes a first suction tool group 51 and a second suction tool group 52. The first suction tool group 51 is arranged on one side of the cross telescopic mechanism 54, and the second suction tool group 52 is arranged on the other side of the cross telescopic mechanism 54, forming a relative arrangement; the suction nozzles 510 of the first suction tool group 51 and the second suction tool group 52 are arranged alternately. In this way, multiple suction nozzles 510 can be closely arranged, the structure is more compact, and space is saved.

[0057] refer to Figure 3 The gripper assembly 5 includes a first bracket 56 and a first driving member 55. One end of the cross telescopic mechanism 54 is connected to the first bracket 56, and the other end of the cross telescopic mechanism 54 is connected to the first driving member 55. The first driving member 55 can be a cylinder or a screw rod, and the first driving member 55 drives the cross telescopic mechanism 54 to perform telescopic movement.

[0058] The gripper assembly 5 also includes a guide portion 53, which can improve the accuracy and stability of movement or position adjustment. The guide portion 53 includes a second slider 531 and a second guide rail 532. The second slider 531 is connected to the second guide rail 532. The second slider 531 is connected to a vertical plate 511. The upper end of the vertical plate 511 is hinged to a node 541 of the cross telescopic mechanism 54. The lower end of the vertical plate 511 is connected to an adapter plate 512, and the adapter plate 512 is provided with a suction nozzle 510. The adapter plate 512 is in an "L" shape, which facilitates the staggered arrangement between the adapter plates 512, so that the suction nozzles 510 are neatly and compactly arranged.

[0059] refer to Figure 1 and Figure 2 , further comprising a visual detection component 1 and a material pulling component 3;

[0060] The material pulling assembly 3 is used to pull the workpiece on the material belt and feed it to the ejection mold 2;

[0061] The visual inspection component 1 inspects the workpiece before breaking, such as the appearance, shape, position, etc.

[0062] refer to Figure 8 , the visual detection component 1 includes a camera 11 and a position adjustment unit 12;

[0063] The position adjustment unit 12 includes a first slider 121 and a first guide rail 122. The first guide rail 122 is vertically arranged, the first slider 121 is connected to the first guide rail 122, and the first slider 121 is provided with a camera 11; the first slider 121 is provided with a first screw 123 that can conflict with the first guide rail 122. There can be multiple cameras 11, and the height position of the camera 11 can be adjusted by the position adjustment unit 12. When the camera 11 is adjusted to a preset position, the first screw 123 is rotated to make the first screw 123 conflict with the first guide rail 122, and the position of the camera 11 is fixed by friction. The position adjustment unit 12 has a simple structure and is easy to operate.

[0064] refer to Fig. 9 The material pulling assembly 3 includes a material pulling wheel set 31 and a first motor 32 . The material pulling wheel set 31 includes an upper roller and a lower roller. The upper roller and the lower roller can clamp the material belt and pull the material belt to perform feeding motion under the drive of the first motor 32 .

[0065] refer to Fig.10 , the tray changing assembly 6 includes a first tray bin 6a, a conveying track 6b and a second tray bin 6c;

[0066] The first material tray bin 6a is used to place empty material trays, and the second material tray bin 6c is used to place full material trays. The conveying track 6b is arranged between the first material tray bin 6a and the second material tray bin 6c;

[0067] The first material tray bin 6a can automatically separate the material tray bodies to realize automatic material feeding; the second material tray bin 6c can automatically stack the material tray bodies to realize automatic material collection, so that the tray changing assembly can realize automatic supply of the material tray bodies.

[0068] refer to Fig.11 The first tray bin 6a includes a separation portion 61, a lifting portion 62 and a first pushing portion 63;

[0069] The separation part 61, the lifting part 62 and the first pushing part 63 are all arranged at the bottom of the first material tray bin 6a; wherein, the separation part 61 can be arranged on the side of the first material tray bin 6a away from the conveying track 6b, and the lifting part 62 can be arranged on both sides of the first material tray bin 6a and / or on the side close to the conveying track 6b, and the separation part 61 and the lifting part 62 are basically located at the same horizontal position;

[0070] The separation part 61 includes a first plug-in piece 611 and a first translation driving member 612, and the first plug-in piece 611 is connected to the first translation driving member 612; the first translation driving member 612 can be a cylinder, a screw rod, etc.;

[0071] The lifting part 62 includes a second plug 621, a second translation driving member 622 and a second lifting driving member 623. The second plug 621 is connected to the second translation driving member 622, and the second translation driving member 622 is connected to the second lifting driving member 623. The second translation driving member 622 and the second lifting driving member 623 can both be cylinders, screw rods, etc.

[0072] The first pushing part 63 includes a first push plate 631, a third lifting driving member 632 and a third translation driving member 633. The first push plate 631 is connected to the third lifting driving member 632, and the third lifting driving member 632 is connected to the second translation driving member 622. The third lifting driving member 632 and the third translation driving member 633 can be cylinders, screw rods, synchronous belts, linear motors, etc.

[0073] Thus, the separation part 61 separates a certain gap of the material tray body at the bottom of the first material tray bin 6a through the first plug 611, and then the second plug 621 of the lifting part 62 is inserted into the gap and lifts the material tray body outside the bottom upward, so that the material tray body at the bottom is completely separated, and then the first pushing part 63 pushes the separated material tray body to the conveying track 6b.

[0074] refer to Fig.12 The second material tray bin 6c includes a rotating wedge block 65 and a pushing portion 64; the rotating wedge block 65 is rotatably disposed at the bottom of the second material tray bin 6c; the pushing portion 64 is located below the second material tray bin 6c and docks with the conveying track 6b;

[0075] The push portion 64 includes a top plate 641 and a fourth lifting driving member 642, the top plate 641 is connected to the fourth lifting driving member 642, and the fourth lifting driving member 642 can be a cylinder, a screw rod, etc.;

[0076] Thus, after the material tray is filled with workpieces, it is fed to the pushing part 64, and the pushing part 64 pushes the material tray body upward into the second material tray bin 6c. During the lifting process, the material tray body can push the rotating wedge block 65 to rotate upward, so that the material tray body can smoothly enter the second material tray bin 6c, and then, the rotating wedge block 65 is reset and rotated under the action of the reset spring, etc., to support the material tray body.

[0077] refer to Fig.13 , a second pushing portion 66 and a positioning portion 67 are provided below the conveying track 6b; the second pushing portion 66 and the positioning portion 67 are approximately located in the middle of the conveying track 6b;

[0078] The second pushing part 66 includes a second push plate 661, a fifth lifting driving member 662 and a fifth translation driving member 663, the second push plate 661 is connected to the fifth lifting driving member 662, and the fifth lifting driving member 662 is connected to the fifth translation driving member 663; the fifth lifting driving member 662 and the fifth translation driving member 663 can be a cylinder, a screw rod, a synchronous belt, a linear motor, etc.;

[0079] The positioning part 67 includes a positioning block 671 and a sixth lifting driving member 672, and the positioning block 671 is connected to the sixth lifting driving member 672; the sixth lifting driving member 672 can be a cylinder, a screw rod, etc.;

[0080] Therefore, first, the first pushing part 63 pushes the material tray body to the positioning part 67, the positioning part 67 positions the material tray body, and then, the workpieces are swung and placed. After the workpieces are full, the second pushing part 66 pushes the material tray body to the second material tray bin 6c, and the first pushing part 63 and the second pushing part 66 cooperate to realize the feeding and pushing of the material tray body in turn, so as to realize the feeding of the material tray body from the first material tray bin 6a to the second material tray bin 6c.

[0081] refer to Figure 1 and Figure 2 The breaking plate device also includes a waste collection box 81. After the workpiece is broken on the material belt by the breaking mold 2, the material belt is driven by the pulling component 3 to feed the waste collection box 81. The waste collection box 81 can be set on the side of the pulling component 3 away from the breaking mold 2.

[0082] refer to Figure 1 and Figure 2 The top breaking and swinging plate equipment also includes a defective product collection box 82. The visual inspection component 1 inspects the workpiece. If the workpiece fails the inspection, the robot arm component 4 drives the gripper component 5 to move the workpiece to the defective product collection box 82.

[0083] The action steps of the top breaking and swinging plate equipment are as follows:

[0084] S1: The material pulling component 3 pulls the material belt to the visual inspection component 1, and the visual inspection component 1 inspects the appearance, shape, position, etc. of the workpiece;

[0085] S2: the material pulling component 3 pulls the material belt to feed it to the ejection mold 2, and the ejection mold ejects the workpiece to separate it from the material belt;

[0086] S3: the robot arm assembly 4 drives the gripper assembly 5 to move, the gripper assembly 5 picks up the workpiece, and the cross telescopic mechanism 54 changes the distance of the workpiece, that is, adjusts the distance between the workpieces;

[0087] S4: The robot arm assembly 4 moves the workpiece toward the tray changing assembly 6. During this period, the first tray bin 6a automatically separates the empty tray body, and the first pushing part 63 feeds the tray body to the preset position of the conveying track 6b. At this time, the robot arm assembly 4 drives the suction assembly 5 to place the workpiece on the tray body. After the tray body is full of workpieces, the second pushing part 66 feeds the tray body to the second tray bin 6c, and the tray body is automatically stacked in the second tray bin 6c.

[0088] The above disclosure is only some embodiments of the utility model. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the utility model, and these all belong to the protection scope of the utility model.

Claims

1. A top breaking and swinging plate device, characterized in that: It comprises a top breaking mold (2), a mechanical arm assembly (4), a gripper assembly (5) and a plate changing assembly (6); The breaking mold (2) is used to break the workpiece off from the material strip; The mechanical arm assembly (4) is connected to a suction assembly (5), and the suction assembly (5) is provided with a plurality of suction nozzles (510), and the distance between the plurality of suction nozzles (510) is adjustable; The mechanical arm assembly (4) drives the gripper assembly (5) to move the workpiece to the plate changing assembly (6).

2. A top-breaking and swinging plate device according to claim 1, characterized in that: The suction tool assembly (5) comprises a cross-type telescopic mechanism (54), and a node (541) of the cross-type telescopic mechanism (54) is connected to the suction nozzle (510).

3. A top-breaking and swinging plate device according to claim 2, characterized in that: The gripper assembly (5) comprises a first gripper group (51) and a second gripper group (52), wherein the first gripper group (51) is arranged on one side of the cross telescopic mechanism (54), and the second gripper group (52) is arranged on the other side of the cross telescopic mechanism (54); The suction nozzles (510) of the first suction tool group (51) and the second suction tool group (52) are arranged in a staggered manner.

4. A top-breaking and swinging plate device according to claim 3, characterized in that: The suction device assembly (5) comprises a first bracket (56) and a first driving member (55), one end of the cross telescopic mechanism (54) is connected to the first bracket (56), and the other end of the cross telescopic mechanism (54) is connected to the first driving member (55); The invention also comprises a guiding part (53), wherein the guiding part (53) comprises a second slider (531) and a second guide rail (532), wherein the second slider (531) is connected to the second guide rail (532), wherein the second slider (531) is connected to a vertical plate (511), wherein the upper end of the vertical plate (511) is hinged to a node (541) of a cross-type telescopic mechanism (54), and the lower end of the vertical plate (511) is connected to an adapter plate (512), wherein the adapter plate (512) is provided with a suction nozzle (510).

5. The top breaking and swinging plate device according to claim 1, characterized in that: It also includes a visual detection component (1) and a material pulling component (3); The material pulling component (3) is used to pull the workpiece on the material belt and feed it to the ejection mold (2); The visual inspection component (1) inspects the workpiece before breaking.

6. The top breaking and swinging plate device according to claim 5, characterized in that: The visual detection component (1) comprises a camera (11) and a position adjustment unit (12); The position adjustment part (12) comprises a first slider (121) and a first guide rail (122), the first guide rail (122) is vertically arranged, the first slider (121) is connected to the first guide rail (122), and the first slider (121) is provided with the camera (11); The first sliding block (121) is provided with a first screw (123) capable of abutting against the first guide rail (122).

7. The top breaking and swinging plate device according to claim 1, characterized in that: The tray changing assembly (6) comprises a first tray bin (6a), a conveying track (6b) and a second tray bin (6c); The first material tray bin (6a) is capable of automatically separating the material tray body; The second material tray bin (6c) is capable of automatically stacking material trays.

8. The top breaking and swinging plate device according to claim 7, characterized in that: The first material tray bin (6a) comprises a separation portion (61), a lifting portion (62) and a first pushing portion (63); The separation portion (61) comprises a first plug-in piece (611) and a first translation driving member (612), wherein the first plug-in piece (611) is connected to the first translation driving member (612); The lifting portion (62) comprises a second plug-in piece (621), a second translation driving member (622) and a second lifting driving member (623), the second plug-in piece (621) is connected to the second translation driving member (622), and the second translation driving member (622) is connected to the second lifting driving member (623); The first pushing portion (63) comprises a first pushing plate (631), a third lifting driving member (632) and a third translation driving member (633); the first pushing plate (631) is connected to the third lifting driving member (632); and the third lifting driving member (632) is connected to the second translation driving member (622).

9. The top breaking and swinging plate device according to claim 7, characterized in that: The second material tray bin (6c) comprises a rotating wedge block (65) and a pushing portion (64); The rotating wedge (65) is rotatably arranged at the bottom of the second material tray bin (6c); The pushing portion (64) comprises a top plate (641) and a fourth lifting driving member (642), and the top plate (641) is connected to the fourth lifting driving member (642).

10. The top breaking and swinging plate device according to claim 7, characterized in that: A second pushing portion (66) and a positioning portion (67) are provided below the conveying track (6b); The second pushing portion (66) comprises a second pushing plate (661), a fifth lifting driving member (662) and a fifth translation driving member (663), wherein the second pushing plate (661) is connected to the fifth lifting driving member (662), and the fifth lifting driving member (662) is connected to the fifth translation driving member (663); The positioning portion (67) comprises a positioning block (671) and a sixth lifting drive member (672), and the positioning block (671) is connected to the sixth lifting drive member (672).