Paster variable-pitch feeding tool

By designing the patch variable distance feeding tooling, the patch is automated loading and precise control is achieved, which solves the problems of low efficiency and inconvenience of traditional manual patches, and improves the production efficiency and automation level.

CN222860535UActive Publication Date: 2025-05-13JIANGSU XINCHENG PACKING TECH CO LTD
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Patent Information

Application Number
CN202421828277.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The rivet holes on traditional packaging paperboard are easily damaged, and the metal patch on the existing lining requires manual operation, which is time-consuming and labor-intensive, low production efficiency, low accuracy, and high cost. It is very inconvenient to re-align and patch when adapting to changes in packaging boxes or rivet positions of different models.

Method used

A patch variable distance feeding tool is designed, including patch loading rack, material suction flip robot, first and second patch support tables and corresponding grasping robots to realize automated patch loading, precise position control and distance adjustable.

Benefits of technology

It realizes automatic loading of patches, uninterrupted production, fast speed, accurate position control, adjustable distance, high degree of automation and strong practicality, solving the inefficiency and inconvenience of traditional manual patches.

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Abstract

The utility model discloses a patch variable pitch feeding tool, which comprises a patch feeding mechanism (6) used for feeding patches (11) on a patch station (300), the patch feeding mechanism (6) comprises a patch feeding frame (13), a suction turnover manipulator (14), a first patch supporting table (15) and a second patch supporting table (17) which are sequentially arranged in a matched manner, and a feeding mechanism (7) is arranged above the first patch supporting table (15) and the second patch supporting table (17). And a first patch grabbing manipulator (16) and a second patch grabbing manipulator (18) are also arranged in sequence. The automatic feeding device is ingenious in structure, capable of realizing uninterrupted automatic feeding of patches, adjustable in patch distance, high in automation degree and high in practicability.
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Description

Technical Field

[0001] The utility model belongs to the field of packaging box production, and in particular relates to a patch variable-distance feeding tool. Background Art

[0002] When installing rivets on traditional packaging cardboard, the rivet holes are prone to damage, which affects the overall strength and quality of the packaging. For this reason, people have come up with the idea of ​​placing a lining strip with a metal patch inside the packaging box at the location where the holes need to be punched. However, the metal patching work on the existing lining strip is usually done manually, which is time-consuming and labor-intensive, with low production efficiency, low precision and high cost. When rivets need to be set on packaging boxes of different models or the rivet positions change, they need to be re-aligned and patched one by one, which is very inconvenient. For this reason, people hope to have a better and faster way to complete these tasks. Utility Model Content

[0003] The utility model aims to provide a patch variable distance feeding tool with fast patch loading, accurate patch loading, adjustable patch distance and high automation.

[0004] The utility model is realized by the following technical solutions:

[0005] The patch variable distance feeding tool is used to be arranged beside the working platform 1 with the patch station 300, and includes a patch feeding mechanism 6 for feeding the patch 11 to the patch station 300; the patch feeding mechanism 6 includes a patch loading rack 13, a material suction flipping manipulator 14, a first patch support table 15, and a second patch support table 17, which are arranged in sequence. Above the first patch support table 15 and the second patch support table 17, there are also a first patch grabbing manipulator 16 and a second patch grabbing manipulator 18 in sequence. The first patch grabbing manipulator 16 is used to transfer the patch 11 on the first patch support table 15 to the second patch support table 17, and the second patch grabbing manipulator 18 is used to transfer the patch 11 on the second patch support table 17 to the patch station 300;

[0006] The patch loading rack 13 includes four patch loading troughs 131 arranged in parallel. The suction and flipping manipulator 14 is used to suck the patch 11 from the patch loading rack 13 and flip it to place it on the first patch support platform 15. The suction and flipping manipulator 14 includes a flipping arm 141. The flipping arm 141 is correspondingly provided with four suction heads for sucking materials from the four patch loading troughs 131 respectively; the first patch support platform 15 and the second patch support platform 17 are both provided with four support seats 151 for supporting the patch 11 corresponding to the positions of the four patch loading troughs 131. The four support seats 151 are respectively the first, second, third and fourth support seats. The first patch support platform 15 has a bottom surface. A first driving device 152 for driving the first and third support seats to rotate synchronously by 90°, and a second driving device 153 for driving the second and fourth support seats to rotate synchronously by 90° are provided. The steering directions driven by the first driving device 152 and the second driving device 153 are opposite, so as to make the first and second support seats rotate relative to each other, and the third and fourth support seats rotate relative to each other, that is, to make the four patches 11 turn relative to each other in pairs; on the second patch support platform 17, two eighth linear driving mechanisms 171 are provided, which are respectively used to drive the second support seat and the third support seat to move left and right, so as to realize the on-demand distance change between the two patches 11 located in the middle in front of the upper patch, so as to adapt to different patch distance requirements.

[0007] Preferably, the patch loading chute 131 is arranged to be tilted downward so that the patches 11 can move downward in sequence under the action of gravity so as to be sucked by the suction head on the flip arm 141 .

[0008] Preferably, each support seat 151 on the first patch support platform 15 is fixedly connected to a pulley 156 below, the pulleys 156 below the first and third support seats are connected together by a transmission belt 157 so that the transmission belt can rotate with the two support seats, the pulleys 156 below the third and fourth support seats are connected together by another transmission belt 157 so that the transmission belt can rotate with the two support seats, and the movable end of the first driving device 152 is fixedly connected to a transmission belt 157 through a fixed block 154 to drive the transmission belt 157 as needed. Rotation, the movable end of the second driving device 153 is fixedly connected to another transmission belt 157 through another fixed block 154 to drive the transmission belt 157 to rotate as needed, and a guide rod 155 is provided on the first patch support platform 15 and next to the four support seats 151, which is parallel to the arrangement direction of the four support seats and guides the movement of the fixed block 154. Therefore, it is convenient to drive the first and third support seats to rotate synchronously by 90° through the first driving device 152, and drive the second and fourth support platforms to rotate synchronously by 90° through the second driving device 153. After rotation, the four patches 11 are turned relative to each other in pairs.

[0009] Preferably, the tops of the first patch grasping robot 16 and the second patch grasping robot 18 are fixedly connected to the movable end of a ninth linear drive mechanism 19 arranged in a vertical direction, and the ninth linear drive mechanism 19 is mounted on a tenth linear drive mechanism 21 horizontally mounted above the working platform 1 through a crossbeam 20, so as to realize that the first patch grasping robot 16 and the second patch grasping robot 18 can be moved up, down, left and right at the same time, thereby realizing that the first patch grasping robot 16 can be used to transfer the patch 11 on the first patch support platform 15 to the second patch support platform 17, and the second patch grasping robot 18 can be used to transfer the patch 11 on the second patch support platform 17 to the patch station 300.

[0010] More preferably, a second vertical guide rail is provided on the crossbeam 20 and next to the first patch grasping robot 16 and the second patch grasping robot 18 for guiding the first patch grasping robot 16 and the second patch grasping robot 18 when they are moved up and down by the ninth linear drive mechanism 19.

[0011] More preferably, the first patch grabbing robot 16 includes a mechanical claw 161 , and the mechanical claw 161 is provided with a plurality of vacuum suction cups.

[0012] Preferably, the second patch grabbing manipulator 18 comprises a supporting cross plate 181 fixedly connected to the movable end of the ninth linear drive mechanism 19 and four vertical cylinders 182 with movable ends facing downwards, which are arranged on the supporting cross plate 181 and correspond to the positions of the four pitch-varied support seats on the second patch support platform 17 one by one. The end of the movable end of the vertical cylinder 182 is a circular ring structure, and a connecting rod 183 is connected to the pin on the end of the movable end of the vertical cylinder 182, and the other end of the connecting rod 183 is downwards. A pressing head 184 with a vacuum nozzle passes through the supporting horizontal plate 181 and is fixedly connected at the bottom. Because the connection between the vertical cylinder and the connecting rod is a circular ring structure, when the ninth linear drive mechanism 19 moves the vertical cylinder 182 downward and the movable end of the vertical cylinder 182 is pressed downward, there will be a buffering force on the connecting rod. Therefore, through the cooperation of the ninth linear drive mechanism 19, the vertical cylinder 182 and the connecting rod 183, the pressing head 184 can very gently press the patch 11 onto the material strip 10 coated with glue.

[0013] Furthermore, a guide rod 185 is provided on the supporting cross plate 181 and beside the connecting rod 183 for guiding the connecting rod when it moves up and down.

[0014] Preferably, the flipping arm 141 of the material suction flipping robot 14 can be flipped by being driven by a motor.

[0015] More preferably, the linear drive mechanism includes a linear motor drive device, a cylinder linear drive device, an electric cylinder linear drive device, a cylinder linear drive device and a screw-nut sleeve linear drive device. The cylinder linear drive device includes a fixedly installed cylinder, and the component that needs to be driven by linear motion is fixedly connected to the movable end of the cylinder. The screw-nut sleeve linear drive device includes a drive motor, a screw, a movable platform and a guide rail. The movable platform is fixed on the screw by a nut sleeve that cooperates with the screw thread. When working, the drive motor drives the screw to rotate, and then drives the movable platform to move up and down along the screw. When the movable platform moves, it is guided by the guide rail, and the components that need to be driven by linear motion, such as two gluing devices, are fixedly connected to the movable platform.

[0016] Furthermore, the eighth linear drive mechanism 171 and the ninth linear drive mechanism 19 are both cylinder linear drive devices.

[0017] The tenth linear drive mechanism 21 is a linear motor drive device.

[0018] The beneficial effects of the utility model are:

[0019] The patch variable distance feeding tooling of the utility model has an ingenious structure, can realize uninterrupted automatic patch feeding, fast patch speed, precise patch position control, adjustable patch distance, high degree of automation, strong practicality, and is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be described by way of examples with reference to the accompanying drawings, in which:

[0021] Figure 1 This is a three-dimensional structural schematic diagram of the patch feeding part in the embodiment of the utility model;

[0022] Figure 2 for Figure 1 Enlarged view of point F in the middle;

[0023] Figure 3 It is a three-dimensional structural schematic diagram of another angle of the patch feeding part in the embodiment of the utility model;

[0024] Figure 4 for Figure 3 Enlarged view of point G in the middle;

[0025] Figure 5 for Figure 3 A schematic diagram of a top view structure;

[0026] Figure 6 is a schematic diagram of the three-dimensional structure of the first patch support platform;

[0027] Figure 7 for Figure 6Schematic diagram of the rear view structure. DETAILED DESCRIPTION

[0028] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0029] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0030] like Figure 1-7 As shown, the patch variable distance feeding tool is used to be arranged next to the working platform 1 with the patch station 300, including a patch feeding mechanism 6 for feeding the patch 11 on the patch station 300, the patch feeding mechanism 6 includes a patch loading rack 13, a suction flipping manipulator 14, a first patch support table 15, and a second patch support table 17 which are arranged in sequence, and a first patch grabbing manipulator 16 and a second patch grabbing manipulator 18 are arranged in sequence above the first patch support table 15 and the second patch support table 17, the first patch grabbing manipulator 16 is used to transfer the patch 11 on the first patch support table 15 to the second patch support table 17, and the second patch grabbing manipulator 18 is used to transfer the patch 11 on the second patch support table 17 to the patch station 300;

[0031] The patch loading rack 13 includes four patch loading troughs 131 arranged in parallel. The suction and flipping manipulator 14 is used to suck the patch 11 from the patch loading rack 13 and flip it to place it on the first patch support platform 15. The suction and flipping manipulator 14 includes a flipping arm 141. The flipping arm 141 is correspondingly provided with four suction heads for sucking materials from the four patch loading troughs 131 respectively; the first patch support platform 15 and the second patch support platform 17 are both provided with four support seats 151 for supporting the patch 11 corresponding to the positions of the four patch loading troughs 131. The four support seats 151 are respectively the first, second, third and fourth support seats. The first patch support platform 15 has a bottom surface. A first driving device 152 for driving the first and third support seats to rotate synchronously by 90°, and a second driving device 153 for driving the second and fourth support seats to rotate synchronously by 90° are provided. The steering directions driven by the first driving device 152 and the second driving device 153 are opposite, so as to make the first and second support seats rotate relative to each other, and the third and fourth support seats rotate relative to each other, that is, to make the four patches 11 turn relative to each other in pairs; on the second patch support platform 17, two eighth linear driving mechanisms 171 are provided, which are respectively used to drive the second support seat and the third support seat to move left and right, so as to realize the on-demand distance change between the two patches 11 located in the middle in front of the upper patch, so as to adapt to different patch distance requirements.

[0032] The patch loading slot 131 is arranged to be tilted downward so that the patches 11 can move downward in sequence under the action of gravity so as to be sucked by the suction head on the flip arm 141 .

[0033] Each support seat 151 on the first patch support platform 15 is fixedly connected to a pulley 156 below. The pulleys 156 below the first and third support seats are connected together by a transmission belt 157 so that the transmission belt can rotate with the two support seats. The pulleys 156 below the third and fourth support seats are connected together by another transmission belt 157 so that the transmission belt can rotate with the two support seats. The movable end of the first driving device 152 is fixedly connected to a transmission belt 157 through a fixed block 154 to drive the transmission belt 157 to rotate as needed. The movable end of the second driving device 153 is fixedly connected to another transmission belt 157 through another fixed block 154 to drive the transmission belt 157 to rotate as needed. A guide rod 155 is provided on the first patch support platform 15 and next to the four support seats 151, which is parallel to the arrangement direction of the four support seats and guides the movement of the fixed block 154. Therefore, it is convenient to drive the first and third support seats to rotate synchronously by 90° through the first driving device 152, and drive the second and fourth support platforms to rotate synchronously by 90° through the second driving device 153. After rotation, the four patches 11 are turned relative to each other in pairs.

[0034] The tops of the first patch grasping robot 16 and the second patch grasping robot 18 are fixedly connected to the movable end of a ninth linear drive mechanism 19 arranged in a vertical direction, and the ninth linear drive mechanism 19 is mounted on a tenth linear drive mechanism 21 horizontally mounted above the working platform 1 through a crossbeam 20, so as to realize that the first patch grasping robot 16 and the second patch grasping robot 18 can be moved up, down, left and right at the same time, thereby realizing that the first patch grasping robot 16 can be used to transfer the patch 11 on the first patch support platform 15 to the second patch support platform 17, and the second patch grasping robot 18 can be used to transfer the patch 11 on the second patch support platform 17 to the patch station 300.

[0035] A second vertical guide rail is provided on the crossbeam 20 and beside the first patch grabbing robot 16 and the second patch grabbing robot 18 for guiding the first patch grabbing robot 16 and the second patch grabbing robot 18 when they are moved up and down by the ninth linear drive mechanism 19.

[0036] The first patch grabbing robot 16 includes a mechanical claw 161 , and a plurality of vacuum suction cups are disposed on the mechanical claw 161 .

[0037] The second patch grabbing robot 18 includes a supporting cross plate 181 fixedly connected to the movable end of the ninth linear drive mechanism 19 and four vertical cylinders 182 with movable ends facing downwards, which are arranged on the supporting cross plate 181 and correspond one by one to the positions of the four variable-pitch support seats on the second patch support platform 17. The end of the movable end of the vertical cylinder 182 is a circular ring structure, and a connecting rod 183 is connected to the pin on the end of the movable end of the vertical cylinder 182. The other end of the connecting rod 183 passes downward through the supporting cross plate 181 and is fixedly connected to a lower pressure head 184 with a vacuum suction nozzle at the bottom. A guide rod 185 is provided on the supporting cross plate 181 and next to the connecting rod 183 for guiding the connecting rod when it moves up and down. Since the connection between the vertical cylinder and the connecting rod is a circular ring structure, when the ninth linear drive mechanism 19 moves the vertical cylinder 182 downward and the movable end of the vertical cylinder 182 is pressed downward, there will be a buffering force on the connecting rod. Therefore, through the cooperation of the ninth linear drive mechanism 19, the vertical cylinder 182 and the connecting rod 183, the pressing head 184 can very gently press the patch 11 onto the material strip 10 coated with glue.

[0038] The flipping arm 141 of the material suction flipping robot 14 can be flipped by being driven to rotate by a motor.

[0039] The linear drive mechanism includes a linear motor drive device, an oil cylinder linear drive device, an electric cylinder linear drive device, a cylinder linear drive device and a screw nut sleeve linear drive device. The cylinder linear drive device includes a fixedly installed cylinder, and the components that need to be driven by linear motion are fixedly connected to the movable end of the cylinder. The screw nut sleeve linear drive device includes a drive motor, a screw, a movable platform and a guide rail. The movable platform is fixed on the screw by a nut sleeve that cooperates with the screw thread. When working, the drive motor drives the screw to rotate, and then drives the movable platform to move up and down along the screw. When the movable platform moves, it is guided by the guide rail, and the components that need to be driven by linear motion, such as two gluing devices, are fixedly connected to the movable platform.

[0040] The eighth linear drive mechanism 171 and the ninth linear drive mechanism 19 are both cylinder linear drive devices.

[0041] The tenth linear drive mechanism 21 is a linear motor drive device.

[0042] Working process:

[0043] A material strip 10 is pre-placed on the patch station 300, and four patches 11 are attached to the material strip at this station.

[0044] Specifically,

[0045] At the patch workstation 300, the suction and flipping robot 14 sucks the patch 11 from the four patch loading racks 13 and flips it onto the first patch support table 15. The first patch support table 15 is driven by the first drive device 152 and the second drive device 153 to make the first and second support seats rotate relative to each other, and the third and fourth support seats rotate relative to each other, that is, the four patches 11 are turned relative to each other in pairs; the four patches after turning are transferred to the second patch support table 17 by the first patch grasping robot 16, and the second patch support table 17 is driven by two eighth linear drive mechanisms 171 to achieve on-demand distance change between the two patches 11 in the middle. The four patches after distance change are then transferred to the patch workstation 300 by the second patch grasping robot 18 for patching.

[0046] The patch variable distance feeding tooling of the utility model has an ingenious structure, can realize uninterrupted automatic patch feeding, fast patch speed, precise patch position control, adjustable patch distance, high degree of automation, strong practicality, and is worthy of promotion.

[0047] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.

Claims

1. A patch variable-distance feeding tool, used to be arranged next to a working platform (1) with a patch station (300), characterized in that: The invention comprises a patch feeding mechanism (6) for feeding patches (11) to a patch workstation (300), wherein the patch feeding mechanism (6) comprises a patch loading rack (13), a material suction and flipping manipulator (14), a first patch support platform (15), and a second patch support platform (17) which are arranged in sequence, wherein a first patch grabbing manipulator (16) and a second patch grabbing manipulator (18) are arranged in sequence above the first patch support platform (15) and the second patch support platform (17), wherein the first patch grabbing manipulator (16) is used to transfer the patch (11) on the first patch support platform (15) to the second patch support platform (17), and the second patch grabbing manipulator (18) is used to transfer the patch (11) on the second patch support platform (17) to the patch workstation (300); The patch loading rack (13) comprises four patch loading troughs (131) arranged in parallel. The material suction flipping robot (14) is used to suck the patch (11) from the patch loading rack (13) and flip it to place it on the first patch support platform (15). The material suction flipping robot (14) comprises a flipping arm (141). The flipping arm (141) is provided with four suction heads for sucking materials from the four patch loading troughs (131) respectively. The first patch support platform (15) and the second patch support platform (17) are both provided with four support seats (151) for supporting the patch (11) corresponding to the positions of the four patch loading troughs (131). The four support seats (151) are respectively the first, second, third and fourth support seats. The first patch support platform (15) and the second patch support platform (17) are respectively provided with the first, second, third and fourth support seats. A first driving device (152) for driving the first and third supporting seats to rotate synchronously by 90 degrees and a second driving device (153) for driving the second and fourth supporting seats to rotate synchronously by 90 degrees are provided below the patch supporting platform (15). The first driving device (152) and the second driving device (153) are driven in opposite directions so as to make the first and second supporting seats rotate relative to each other and the third and fourth supporting seats rotate relative to each other, that is, to make the four patches (11) rotate relative to each other in pairs. The second patch supporting platform (17) is provided with two eighth linear driving mechanisms (171) for driving the second supporting seat and the third supporting seat to move left and right respectively, so as to realize the on-demand distance change between the two patches (11) located in the middle before the upper patch, so as to adapt to different patch distance requirements.

2. The patch variable distance feeding tool according to claim 1, characterized in that: The tops of the first patch grabbing robot (16) and the second patch grabbing robot (18) are fixedly connected to the movable end of a ninth linear drive mechanism (19) arranged in a vertical direction. The ninth linear drive mechanism (19) is mounted on a tenth linear drive mechanism (21) horizontally mounted above the working platform (1) through a crossbeam (20), so as to simultaneously move the first patch grabbing robot (16) and the second patch grabbing robot (18) up, down, left, and right, thereby enabling the first patch grabbing robot (16) to be used for transferring the patch (11) on the first patch support platform (15) to the second patch support platform (17), and the second patch grabbing robot (18) to be used for transferring the patch (11) on the second patch support platform (17) to the patch workstation (300).

3. The patch variable distance feeding tool according to claim 2 is characterized in that: A second vertical guide rail is also provided on the crossbeam (20) and beside the first patch grabbing robot (16) and the second patch grabbing robot (18) for guiding the first patch grabbing robot (16) and the second patch grabbing robot (18) when they are moved up and down by the ninth linear drive mechanism (19).

4. The patch variable distance feeding tool according to claim 1, characterized in that: Each support seat (151) on the first patch support platform (15) is fixedly connected to a pulley (156) below, the pulleys (156) below the first and third support seats are connected together by a transmission belt (157) so that the transmission belt can drive the two support seats to rotate together, the pulleys (156) below the third and fourth support seats are connected together by another transmission belt (157) so that the transmission belt can drive the two support seats to rotate together, and the movement of the first driving device (152) The first patch support platform (15) is fixedly connected to a transmission belt (157) via a fixed block (154) to drive the transmission belt (157) to rotate as required. The movable end of the second driving device (153) is fixedly connected to another transmission belt (157) via another fixed block (154) to drive the transmission belt (157) to rotate as required. A guide rod (155) is also provided on the first patch support platform (15) and beside the four support seats (151) and is parallel to the arrangement direction of the four support seats for guiding the movement of the fixed block (154).

5. The patch variable distance feeding tool according to claim 2, characterized in that: The first patch grabbing manipulator (16) comprises a mechanical claw (161), and a plurality of vacuum suction cups are provided on the mechanical claw (161).

6. The patch variable distance feeding tool according to claim 2, characterized in that: The second patch grabbing robot (18) comprises a supporting cross plate (181) fixedly connected to the movable end of the ninth linear drive mechanism (19) and four vertical cylinders (182) with movable ends facing downwards, which are arranged on the supporting cross plate (181) and correspond one-to-one to the positions of four support seats after the pitch change on the second patch support platform (17). The end of the movable end of the vertical cylinder (182) is a circular ring structure, and a connecting rod (183) is connected to the pin on the end of the movable end of the vertical cylinder (182). The other end of the connecting rod (183) passes downward through the supporting cross plate (181) and is fixedly connected to a lower pressure head (184) with a vacuum suction nozzle at the bottom.

7. The patch variable distance feeding tool according to claim 6, characterized in that: A guide rod (185) is also provided on the supporting horizontal plate (181) and beside the connecting rod (183) for guiding the connecting rod when it moves up and down.

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