Novel spiral stacker

By designing the forming mechanism and stacking mechanism in the stacker, the problem that existing stackers cannot adjust the diameter and maintain stable stacking of materials is solved, and rapid and stable stacking of materials of different diameters is achieved, thereby improving stacking efficiency.

CN222860571UActive Publication Date: 2025-05-13吴奕允
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Patent Information

Application Number
CN202421299803.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-05-13
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

Existing stackers cannot adjust the diameter size of the circular gasket or cover, resulting in the inability to maintain a fast and stable stacking during the transfer process, thereby reducing stacking efficiency.

Method used

A new type of spiral stacker is designed, using a combination of forming mechanism and stacking mechanism. The molding mechanism can adjust the diameter size through the cooperation of the upper clamping frame, the lower clamping frame and the fixing bolts; the stacking mechanism uses a drive motor, pulley and spiral feed stacking to achieve vertical stacking and rapid transmission of materials.

Benefits of technology

By adjusting the diameter size and achieving vertical stacking, the new spiral stacker can adapt to circular gaskets and covers of different diameters, improving stacking speed and stability, thereby improving stacking efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel spiral stacking machine which comprises a conveying frame, a supporting frame arranged close to the front side of the conveying frame, a placing frame arranged close to the bottom of the supporting frame, forming mechanisms arranged on the left side and the right side of the upper portion of the upper surface of the supporting frame, and a stacking mechanism installed on the middle upper portion of the rear side of the placing frame. Materials such as circular gaskets, covers and the like are conveyed to the forming mechanism through the conveying mechanism to be arranged and stacked and then fall into the stacking mechanism, the forming mechanism can be correspondingly adjusted according to the diameter of the materials, the stacking mechanism can be used for stacking the circular gaskets, the covers and the like, and the stacking mechanism can be used for stacking the circular gaskets, the covers and the like. The forming mechanism changes the materials from the horizontal state to the vertical arrangement and sends the materials to the stacking mechanism below, the stacking mechanism vertically sends out the materials and stacks the materials at the same time, the materials enter a storage cavity of the material storage mechanism, and the materials can be pushed out to be packaged after stacking is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of stacking machines, in particular to a novel spiral stacking machine. Background Art

[0002] In the process of manufacturing circular gaskets or covers, the circular gaskets or covers need to be stacked layer by layer, and a stacking machine is required for the stacking. However, since the diameter of each batch of circular gaskets or covers is not necessarily consistent, the existing stacking machine cannot adjust the corresponding diameter size. At the same time, when the stacking machine transmits the circular gaskets or covers, each circular gasket or cover cannot be stacked quickly and stably, resulting in low stacking efficiency. Therefore, those skilled in the art provide a new spiral stacking machine to solve the problems raised in the above background technology. Utility Model Content

[0003] The purpose of the utility model is to provide a novel spiral stacking machine to solve the problem raised in the above-mentioned background technology. However, since the diameters of circular gaskets or lids in each batch are not necessarily consistent, the existing stacking machine cannot adjust the corresponding diameter size. At the same time, when the stacking machine transmits the circular gaskets or lids, each circular gasket or lid cannot be stacked quickly and stably, resulting in low stacking efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel spiral stacking machine, comprising a transmission frame, a support frame is arranged near the front side of the transmission frame, a placement frame is arranged near the bottom of the support frame, a forming mechanism is arranged on both the left and right sides of the upper part of the upper surface of the support frame, a stacking mechanism is installed in the middle and upper part of the rear side of the placement frame, a material storage mechanism is arranged on both the left and right sides of the top of the placement frame, and a transmission mechanism is installed on the rear right side of the transmission frame;

[0005] The two forming mechanisms each include an upper clamping frame, a plurality of first fixing holes, a lower clamping frame and a plurality of second fixing holes, the two upper clamping frames are respectively arranged on the left and right sides of the upper part of the upper surface of the support frame, and the bottom of the two upper clamping frames on the side away from each other is provided with two first horizontal long grooves, and the plurality of first fixing holes are equidistantly divided into four parts and respectively arranged at the four corners of the upper part of the upper surface of the support frame, the two upper clamping frames are close to or separated, and the plurality of first fixing holes and the plurality of first horizontal long grooves are all detachably threadedly connected with the first fixing bolt, and the two lower clamping frames are respectively arranged on the left and right sides of the lower part of the upper surface of the support frame, and the bottom of the two lower clamping frames on the side away from each other is provided with two second horizontal long grooves, and the plurality of second fixing holes are equidistantly divided into four parts and respectively arranged at the four corners of the lower part of the upper surface of the support frame, the two lower clamping frames are close to or separated, and the plurality of second fixing holes and the plurality of second horizontal long grooves are all detachably threadedly connected with the third fixing bolt.

[0006] As a preferred technical solution of the utility model, the stacking mechanism includes a driving motor, which is installed in the upper and middle part of the rear side of the placement rack, and the output end of the driving motor is fixedly connected to the middle part of pulley one, the pulley one is connected to one side of the belt, and the other side of the belt is connected to pulley two, and the middle part of pulley two is fixedly connected with a spiral feeding stack.

[0007] As a preferred technical solution of the utility model, the material storage mechanism includes a material storage rack, which is installed on the left and right sides of the top of the placement rack. There is a storage cavity in the middle of the two placement racks, and a disc is arranged in the middle of the storage cavity.

[0008] As a preferred technical solution of the utility model, the transmission mechanism includes a transmission motor and a conveyor belt, the transmission motor is installed at the right rear part of the transmission frame, the output end of the transmission motor is fixedly connected to the right side of the unwinding roller, the front and rear sides of the conveyor belt are respectively connected with a first transmission rod and a second transmission rod, the bottom inner surface of the conveyor belt is connected to the unwinding roller, the bottom outer surface of the conveyor belt is connected with connecting rod one and connecting rod two, and the first transmission rod and the second transmission rod are respectively installed on the front and rear sides of the transmission frame.

[0009] As a preferred technical solution of the utility model, the front and rear ends of the upper parts of the two upper clamping frames are provided with vertical long grooves, the two upper clamping frames are installed with fixing plates on the adjacent sides, the front and rear ends of the two fixing plates are provided with third fixing holes, the bottoms of the two fixing plates are provided with top plates, the two top plates are respectively installed in the middle and upper parts of the adjacent sides of the upper clamping frames, the upper parts of the two top plates are provided with upper transverse grooves, and the multiple third fixing holes and the two upper transverse grooves are detachably connected to the second fixing bolts.

[0010] As a preferred technical solution of the present invention, the spiral feeding stack is in contact with a plurality of wafers.

[0011] As a preferred technical solution of the utility model, the two upper clamping frames are respectively slidably connected to the left and right sides of the upper part of the upper surface of the support frame, and the two lower clamping frames are respectively slidably connected to the left and right sides of the lower part of the upper surface of the support frame.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Through the setting of the forming mechanism, and with the cooperation of the upper clamping frame, the first horizontal long groove, the first fixing hole, the first fixing bolt, the fixing plate, the third fixing hole, the upper horizontal groove, the vertical long groove, the second fixing bolt, the top plate, the lower clamping frame, the second fixing hole, the second horizontal long groove and the third fixing bolt, the stacking machine can adjust the corresponding diameter size to adapt to the transmission of materials such as round gaskets and covers;

[0014] 2. Through the setting of the stacking mechanism, and with the cooperation of the driving motor, pulley one, pulley two, belt and spiral feeding stacking, the circular gaskets and covers are stacked vertically through the spiral shape of the spiral feeding stacking. The stacking mechanism sends the materials vertically out and stacks them up at the same time, and enters the storage cavity of the storage mechanism, which can keep each circular gasket or cover stacked quickly and stably, thereby improving the stacking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a top perspective view of the utility model;

[0016] Figure 2 It is a side perspective view of the utility model;

[0017] Figure 3 This is a structural diagram showing the transmission mechanism of the utility model;

[0018] Figure 4 This is a structural display diagram of the molding mechanism of the utility model;

[0019] Figure 5 This is a structural diagram showing the stacking mechanism and the material storage mechanism of the utility model;

[0020] Figure 6 It is a main perspective view of the utility model.

[0021] In the figure: 1, transmission frame; 2, support frame; 3, placement frame; 4, transmission mechanism; 401, transmission motor; 402, conveyor belt; 403, unwinding roller; 404, connecting rod 1; 405, first transmission rod; 406, second transmission rod; 407, connecting rod 2; 5, forming mechanism; 501, upper clamping frame; 502, first horizontal long groove; 503, first fixing hole; 504, first fixing bolt; 505, fixing plate; 506, third fixing hole; 507, upper transverse groove; 508, vertical long groove; 509, second fixing bolt; 510, top plate; 511, lower clamping frame; 512, second fixing hole; 513, second transverse long groove; 514, third fixing bolt; 6, stacking mechanism; 601, driving motor; 602, pulley one; 603, pulley two; 604, belt; 605, spiral feeding stacking; 7, storage mechanism; 701, storage rack; 702, storage cavity; 703, wafer. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-6 The utility model provides a novel spiral stacking machine, including a transmission frame 1, a support frame 2 is arranged near the front side of the transmission frame 1, a placement frame 3 is arranged near the bottom of the support frame 2, a forming mechanism 5 is arranged on both the left and right sides of the upper surface of the support frame 2, a stacking mechanism 6 is installed in the middle and upper part of the rear side of the placement frame 3, a material storage mechanism 7 is arranged on both the left and right sides of the top of the placement frame 3, and a transmission mechanism 4 is installed on the rear right side of the transmission frame 1;

[0024] The two forming mechanisms 5 each include an upper clamping frame 501, a plurality of first fixing holes 503, a lower clamping frame 511 and a plurality of second fixing holes 512, the two upper clamping frames 501 are respectively arranged on the left and right sides of the upper part of the upper surface of the support frame 2, the bottom of the two upper clamping frames 501 away from each other is provided with two first transverse long grooves 502, a plurality of first fixing holes 503 are equidistantly divided into four parts and are respectively arranged at the four corners of the upper part of the upper surface of the support frame 2, the two upper clamping frames 501 are close to or separated, the plurality of first fixing holes 503 and the plurality of first transverse long grooves 502 are detachably threadedly connected with the first fixing bolt 504, the two lower clamping frames 511 are respectively arranged on the left and right sides of the lower part of the upper surface of the support frame 2, the bottom of the two lower clamping frames 511 away from each other is provided with two second transverse long grooves 513, a plurality of second fixing holes 512 are equidistantly divided into four parts and are respectively arranged at the four corners of the lower part of the upper surface of the support frame 2, the two lower clamping frames 511 are close to or separated, the plurality of second fixing holes 512 and the plurality of second transverse long grooves 513 The first and second fixing holes 503 are connected to the upper and lower clamps 501 in a removable manner and fixed by the first fixing bolts 504. When the distance between the two upper clamps 501 is increased, the first transverse grooves 502 on the two upper clamps 501 contact the outermost first fixing holes 503 and are then fixed by the first fixing bolts 504. When the first transverse grooves 502 on the two upper clamps 501 contact the innermost first fixing holes 503, it is the normal size distance. When adjustment is required, the first transverse grooves 502 contact the first fixing holes 503 at different positions and are then fixed by the first fixing bolts 504. The adjustment distance between the two lower clamps 511 is also achieved by the second transverse grooves 513 contacting the second fixing holes 512 at different positions and being fixed by the third fixing bolts 514. When the circular gaskets and covers are arranged and formed between the two upper clamps 501 and the lower clamps 511, the distance can be adjusted to adapt to circular gaskets and covers of different diameters.

[0025] The stacking mechanism 6 includes a driving motor 601, which is installed at the middle and upper part of the rear side of the placement rack 3. The output end of the driving motor 601 is fixedly connected to the middle part of the pulley 1 602. The pulley 1 602 is connected to one side of the belt 604. The other side of the belt 604 is connected to the pulley 2 603. The middle part of the pulley 2 603 is fixedly connected with a spiral feeding stack 605. The driving motor 601 drives the pulley 1 602 to rotate. The rotation of the pulley 1 602 drives the pulley 2 603 to rotate through the connected belt 604. The rotation of the pulley 2 603 drives the spiral feeding stack 605 to rotate. The spiral feeding stack 605 is as shown in FIG. Figure 5 As shown, when some of the conveyed circular gaskets and lids fall onto the spiral feed stack 605 , the circular gaskets and lids are stacked upright by the spiral shape of the spiral feed stack 605 .

[0026] The material storage mechanism 7 includes a material storage rack 701, which is installed on the left and right sides of the top of the placement rack 3. A storage cavity 702 is provided in the middle of the two placement racks 3. A round piece 703 is provided in the middle of the storage cavity 702. The storage cavity 702 is used to store round gaskets and covers.

[0027] First, the circular gaskets, lids and other materials are transmitted to the forming mechanism 4 through the transmission mechanism 4 for arrangement and stacking, and then fall into the stacking mechanism 6. The forming mechanism 4 can be adjusted accordingly according to the diameter of the material. The forming mechanism 4 changes the material from a horizontal state to an upright state and sends it to the stacking mechanism 6 below. The stacking mechanism 6 sends the material upright and stacks it at the same time, and enters the storage cavity 702 of the storage mechanism 7. After stacking is completed, the material can be pushed out into the packaging material.

[0028] The transmission mechanism 4 includes a transmission motor 401 and a conveyor belt 402. The transmission motor 401 is installed at the right rear part of the transmission frame 1. The output end of the transmission motor 401 is fixedly connected to the right side of the unwinding roller 403. The front and rear sides of the conveyor belt 402 are respectively connected to the first transmission rod 405 and the second transmission rod 406. The bottom inner surface of the conveyor belt 402 is connected to the unwinding roller 403. The bottom outer surface of the conveyor belt 402 is connected to the connecting rod 1 404 and the connecting rod 2 407. The first transmission rod 405 and the second transmission rod 406 are respectively installed at the front and rear sides of the transmission frame 1 to stack some circular gaskets and covers that need to be stacked. The discharging roller 403 is driven to rotate by the conveying motor 401, and the first conveying rod 405 and the second conveying rod 406 pull and fix the two sides of the conveying belt 402. The rotation of the discharging roller 403 drives the conveying belt 402 to rotate on the connecting rod 1 404 and the connecting rod 2 407. The connecting rod 1 404 and the connecting rod 2 407 pull and fix the outer surface of the conveying belt 402, and the first conveying rod 405 and the second conveying rod 406 pull and fix the inner surface of the conveying belt 402, and the conveying belt 402 transports the circular gasket and the cover.

[0029] The front and rear ends of the upper parts of the two upper clamping frames 501 are both provided with vertical long grooves 508, and the two upper clamping frames 501 are both installed with fixing plates 505 on the adjacent sides thereof, and the front and rear ends of the two fixing plates 505 are both provided with third fixing holes 506, and the bottoms of the two fixing plates 505 are both provided with top plates 510, and the two top plates 510 are respectively installed on the middle and upper parts of the adjacent sides of the upper clamping frames 501, and the upper parts of the two top plates 510 are both provided with upper transverse grooves 507, and the multiple third fixing holes 506 and the two upper transverse grooves 507 are both detachably connected with the second fixing bolts 509, and the fixing plates 505 installed on the upper clamping frames 501 can be adjusted in front-and-back position with the upper transverse grooves 507 on the top plates 510, and when the fixing plates 505 slide to the rear side of the upper transverse grooves 507, they are fixed by the second fixing bolts 509, and when the fixing plates 505 slide to the front side of the upper transverse grooves 507, they are fixed by the second fixing bolts 509, and the front-and-back position can be adjusted.

[0030] The spiral feed stack 605 contacts the plurality of discs 703 , and the spiral feed stack 605 is driven to rotate by the driving motor 601 , and then the plurality of discs 703 that have fallen are rotated and erected.

[0031] The two upper clamping frames 501 are respectively slidably connected to the left and right sides of the upper part of the upper surface of the support frame 2, and the two lower clamping frames 511 are respectively slidably connected to the left and right sides of the lower part of the upper surface of the support frame 2. The two upper clamping frames 501 can be adjusted on the left and right sides of the upper part of the upper surface of the support frame 2, and the two upper clamping frames 501 can be adjusted to move closer or farther away from each other. The two lower clamping frames 511 can be adjusted on the left and right sides of the lower part of the upper surface of the support frame 2, and the two lower clamping frames 511 can be adjusted to move closer or farther away from each other.

[0032] In the utility model, the upper clamping frames 501 on both sides are fixed by the first fixing bolts 504, and when the distance between the two upper clamping frames 501 is expanded, the first transverse long grooves 502 on the two upper clamping frames 501 are in contact with the outermost first fixing holes 503 and then fixed by the first fixing bolts 504. When the first transverse long grooves 502 on the two upper clamping frames 501 are in contact with the innermost first fixing holes 503, it is the size distance for normal use. When adjustment is required, the first transverse long grooves 502 are in contact with the first fixing holes 503 at different positions and then fixed by the first fixing bolts 504. The adjustment distance between the two lower clamping frames 511 is also achieved by the second transverse long grooves 513 contacting the second fixing holes 512 at different positions and being fixed by the third fixing bolts 514. When the circular gaskets and covers are arranged and formed between the two upper clamping frames 501 and the lower clamping frame 511, the distance can be adjusted to adapt to circular gaskets and covers of different diameters.

[0033] The driving motor 601 drives the pulley 1 602 to rotate, and the rotation of the pulley 1 602 drives the pulley 2 603 to rotate through the connected belt 604, and the rotation of the pulley 2 603 drives the spiral feed stack 605 to rotate. Figure 5 As shown, when some of the conveyed circular gaskets and lids fall onto the spiral feed stack 605 , the circular gaskets and lids are stacked upright by the spiral shape of the spiral feed stack 605 .

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A novel spiral stacking machine, comprising a transmission frame (1), characterized in that: A support frame (2) is arranged near the front side of the transmission frame (1), a placement frame (3) is arranged near the bottom of the support frame (2), a forming mechanism (5) is arranged on both the left and right sides of the upper part of the upper surface of the support frame (2), a stacking mechanism (6) is installed in the middle and upper part of the rear side of the placement frame (3), a material storage mechanism (7) is arranged on both the left and right sides of the top of the placement frame (3), and a transmission mechanism (4) is installed on the right rear part of the transmission frame (1); The two forming mechanisms (5) each comprise an upper clamping frame (501), a plurality of first fixing holes (503), a lower clamping frame (511) and a plurality of second fixing holes (512); the two upper clamping frames (501) are respectively arranged on the left and right sides of the upper part of the upper surface of the support frame (2); two first transverse long grooves (502) are respectively arranged at the bottom of the two upper clamping frames (501) on the side away from each other; the plurality of first fixing holes (503) are equidistantly divided into four parts and respectively arranged at the four corners of the upper part of the upper surface of the support frame (2); the two upper clamping frames (501) are close to or separated; the plurality of first fixing holes (503) and the plurality of first The transverse long grooves (502) are all detachably threadedly connected to the first fixing bolt (504), and the two lower clamping frames (511) are respectively arranged on the left and right sides of the lower part of the upper surface of the support frame (2), and two second transverse long grooves (513) are arranged at the bottom of the side away from each other of the two lower clamping frames (511), and a plurality of second fixing holes (512) are equidistantly divided into four parts and respectively arranged at the four corners of the lower part of the upper surface of the support frame (2). The two lower clamping frames (511) are close to or separated, and the plurality of second fixing holes (512) and the plurality of second transverse long grooves (513) are all detachably threadedly connected to the third fixing bolt (514).

2. A novel spiral stacking machine according to claim 1, characterized in that: The stacking mechanism (6) comprises a driving motor (601), the driving motor (601) is mounted on the upper middle part of the rear side of the placement rack (3), the output end of the driving motor (601) is fixedly connected to the middle part of pulley one (602), the pulley one (602) is connected to one side of a belt (604), the other side of the belt (604) is connected to pulley two (603), and the middle part of pulley two (603) is fixedly connected with a spiral feeding stack (605).

3. A novel spiral stacking machine according to claim 1, characterized in that: The material storage mechanism (7) comprises a material storage rack (701), which is installed on the left and right sides of the top of the placement rack (3), and a storage cavity (702) is provided in the middle of the two placement racks (3), and a disc (703) is provided in the middle of the storage cavity (702).

4. A novel spiral stacking machine according to claim 1, characterized in that: The transmission mechanism (4) comprises a transmission motor (401) and a conveyor belt (402); the transmission motor (401) is installed at the right rear part of the transmission frame (1); the output end of the transmission motor (401) is fixedly connected to the right side of the unwinding roller (403); the front and rear sides of the conveyor belt (402) are respectively connected to a first transmission rod (405) and a second transmission rod (406); the bottom inner surface of the conveyor belt (402) is connected to the unwinding roller (403); the bottom outer surface of the conveyor belt (402) is connected to a connecting rod 1 (404) and a connecting rod 2 (407); the first transmission rod (405) and the second transmission rod (406) are respectively installed at the front and rear sides of the transmission frame (1).

5. A novel spiral stacking machine according to claim 1, characterized in that: The front and rear ends of the upper parts of the two upper clamping frames (501) are both provided with vertical long grooves (508), the sides of the two upper clamping frames (501) close to each other are both installed with fixing plates (505), the front and rear ends of the two fixing plates (505) are both provided with third fixing holes (506), the bottoms of the two fixing plates (505) are both provided with top plates (510), the two top plates (510) are respectively installed at the middle and upper parts of the sides of the upper clamping frames (501) close to each other, the upper parts of the two top plates (510) are both provided with upper transverse grooves (507), and the plurality of third fixing holes (506) and the two upper transverse grooves (507) are both detachably connected to the second fixing bolts (509).

6. A novel spiral stacking machine according to claim 2, characterized in that: The spiral feed stack (605) is in contact with a plurality of wafers (703).

7. A novel spiral stacking machine according to claim 1, characterized in that: The two upper clamping frames (501) are respectively slidably connected to the left and right sides of the upper part of the upper surface of the support frame (2), and the two lower clamping frames (511) are respectively slidably connected to the left and right sides of the lower part of the upper surface of the support frame (2).