Width-adjustable spinning box for geotextile production

Abstract

The utility model discloses a breadth-adjustable spinning box for geotextile production, which relates to the technical field of geotextile production, and comprises a rack, the rack comprises a base, a workbench is fixed on the base, a packaging cloth feeding mechanism is arranged on the right side of the rack, a geotextile feeding mechanism is arranged on the rear side of the rack, and the geotextile feeding mechanism is fixed on the workbench. A conveying belt mechanism matched with the packaging cloth feeding mechanism and the geotechnical cloth feeding mechanism is arranged in the machine frame, the conveying belt mechanism is composed of a conveying belt and a conveying platform, the conveying platform is fixed to a workbench, and an adjusting guide mechanism, a hydraulic sealing device and a cutter mechanism are sequentially installed on the workbench. The production process of the geotechnical cloth is optimized, the production efficiency and the product quality are improved, the market competitiveness of the equipment is enhanced through the breadth adjustable design, diversified market requirements are met, and high practical value and economic benefits are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of geotextile production, in particular to a spinning box with adjustable width for geotextile production. Background Art

[0002] Geotextile is a functional material widely used in civil engineering, water conservancy engineering, environmental protection engineering, road construction and other fields. It has multiple functions such as filtration, drainage, isolation, reinforcement and protection. Different engineering projects have different requirements for the size and specifications of geotextiles. For example, large-scale water conservancy projects may require geotextiles with a larger width to cover a wider area, while some fine gardens or small-scale construction projects may require products with a smaller width to adapt to complex terrain. Therefore, the ability to flexibly adjust the width of the spinning box during the production process allows manufacturers to quickly adjust product specifications according to market demand and improve market adaptability and competitiveness. When facing different order requirements, traditional fixed-width production lines often need to replace the entire set of equipment or make complex manual adjustments, which is not only time-consuming and labor-intensive, but may also lead to low production efficiency and increased costs. When producing geotextiles of a specific width, if the width of the spinning box is fixed and cannot be adjusted, it may result in material waste. Especially for non-standard width requirements, overly wide materials need to be cut, resulting in loss of raw materials. The adjustable width design allows manufacturers to accurately match customer needs, minimize the generation of scraps, and optimize material utilization. In summary, the use of spinning boxes with adjustable width to produce geotextiles is a comprehensive result based on multiple considerations such as improving production flexibility, meeting diversified market demands, improving efficiency and reducing costs, and promoting technological innovation. It is of great significance to enhancing the competitiveness of geotextile manufacturers and the overall level of the industry. Utility Model Content

[0003] The utility model aims to solve one of the technical problems of a spinning box with adjustable width for geotextile production at least to a certain extent. To this end, the utility model proposes a spinning box with adjustable width for geotextile production.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a spinning box with adjustable width for geotextile production, the spinning box with adjustable width for geotextile production specifically includes a frame, the frame includes a base, a workbench is fixed on the base, a packaging cloth feeding mechanism is provided on the right side of the frame, a geotextile feeding mechanism is provided on the rear side of the frame, a conveyor belt mechanism matched with the packaging cloth feeding mechanism and the geotextile feeding mechanism is provided in the frame, the conveyor belt mechanism is composed of a conveyor belt and a conveying platform, the conveying platform is fixed on the workbench, and an adjustment guide mechanism, a hydraulic sealing device and a cutting mechanism are sequentially installed on the workbench.

[0005] In a preferred embodiment of the utility model, the packaging cloth feeding mechanism includes a first conveying disc and a second conveying disc, the first conveying disc conveys an upper cloth piece, the second conveying disc conveys a lower cloth piece, the first conveying disc and the second conveying disc are installed with a first guide wheel and a second guide wheel on the right side, and the first guide wheel and the second guide wheel are installed on the left side of the workbench.

[0006] In a preferred embodiment of the utility model, the geotextile feeding mechanism includes a geotextile conveyor belt and a timing wheel, the geotextile conveyor belt is installed on the rear side of the frame, and the timing wheel is arranged on the workbench.

[0007] In a preferred embodiment of the utility model, the adjustment guide mechanism includes a pressure wheel and a bracket fixed on the workbench, the bracket is provided with an adjustment frame, the pressure wheel is installed on the adjustment frame, and the adjustment frame is connected to the guide wheel through an adjustment rod.

[0008] In a preferred embodiment of the utility model, the hydraulic sealing device has two mounting plates symmetrically arranged on the workbench, a hydraulic cylinder is connected to the mounting plate, a hydraulic rod is arranged under the hydraulic cylinder, two sets of heat sealing plates are installed at the output end of the hydraulic cylinder through the hydraulic rod, the four corners of the lower end of the heat sealing plate are connected to the hydraulic rod, and the hydraulic rod is connected to the pressure plate.

[0009] In a preferred embodiment of the utility model, the cutter mechanism includes an upper cutter, a lower cutter, an upper cutter frame, a lower cutter frame and a lower cutter seat, the upper cutter is mounted on the upper cutter frame, the upper cutter frame is fixed on the workbench, the lower cutter is mounted on the lower cutter frame, and the lower cutter frame is connected to the lower cutter seat through an electric telescopic rod.

[0010] The beneficial effects of the utility model are as follows: after adopting the above structure, the production width of the geotextile can be flexibly adjusted through the designed adjustment guide mechanism to meet the needs of different projects, thereby improving the adaptability and flexibility of the equipment; multiple functional modules such as packaging cloth feeding, geotextile feeding, conveying, sealing and cutting are integrated into one, thereby realizing an integrated production process from raw material input to finished product output, thereby improving production efficiency and reducing manual intervention and material loss; the hydraulic sealing device utilizes a hydraulic cylinder to drive a heat-sealing sealing plate, thereby achieving a uniform and strong edge sealing effect, thereby ensuring the sealing and strength of the geotextile joints. At the same time, the cutting mechanism ensures cutting accuracy and improves the quality of the finished product by electrically controlling the movement of the upper and lower cutting knives; the layout of each component is reasonable, such as the design of the guide wheel, conveyor belt and adjustment mechanism, which enables the operator to easily and quickly adjust and maintain parameters, reduces the difficulty of operation, and improves the convenience of production operation; the frame structure is stable, and the design of the base and workbench provides a solid foundation for the entire production system, ensures stability and durability under high-speed operation, and extends the service life of the equipment; in summary, the utility model not only optimizes the production process of geotextiles, improves production efficiency and product quality, but also enhances the market competitiveness of the equipment through the adjustable width design, meets the diversified market needs, and has high practical value and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the adjustment guide mechanism of the utility model;

[0013] Figure 3 It is a three-dimensional schematic diagram of the hydraulic sealing device of the utility model;

[0014] Figure 4 This is a schematic diagram of the cutter mechanism of the utility model;

[0015] In the figure: frame 1, base 2, workbench 3, packaging cloth feeding mechanism 4, mask feeding mechanism 5, conveyor belt mechanism 6, conveyor belt 7, conveying platform 8, adjustment guide mechanism 9, hydraulic sealing device 10, cutter mechanism 11, first conveyor disc 12, second conveyor disc 13, upper cloth piece 14, lower cloth piece 15, first guide wheel 16, second guide wheel 17, mask conveyor belt 18, timing wheel 19, pressure wheel 20, bracket 21, adjustment frame 22, guide wheel 23, mounting plate 24, hydraulic cylinder 25, hydraulic rod 26, heat sealing plate 27, pressure plate 28, upper cutter 29, lower cutter 30, upper cutter frame 31, lower cutter frame 32, lower cutter seat 33, electric telescopic rod 34, motor 35, lower cloth conveying wheel 36, lower cloth guide wheel 37, adjustment rod 38. DETAILED DESCRIPTION

[0016] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0017] like Figure 1-4 The spinning box with adjustable width for geotextile production shown in the figure comprises a frame 1, the frame 1 comprises a base 2, a workbench 3 is fixed on the base 2, a packaging cloth feeding mechanism 4 is provided on the right side of the frame 1, a geotextile feeding mechanism 5 is provided on the rear side of the frame 1, a conveyor belt mechanism 6 matched with the packaging cloth feeding mechanism 4 and the geotextile feeding mechanism 5 is provided in the frame 1, the conveyor belt mechanism 6 is composed of a conveyor belt 7 and a conveying platform 8, the conveying platform 8 is fixed on the workbench 3, an adjustment guide mechanism 9, a hydraulic sealing device 10 and a cutting mechanism 11 are sequentially installed on the workbench 3, the adjustment guide mechanism 9 installed in sequence adjusts the position of the upper and lower cloth pieces and the geotextile, the hydraulic sealing device 10 heat-seals the upper and lower cloth pieces, the cutting mechanism 11 cuts off the packaged products, and the conveyor belt mechanism 6 transports the products out of the cloth loading and sealing machine for geotextile production.

[0018] Further on the basis of the above method, the packaging cloth feeding mechanism 4 includes a first conveying disc 12 and a second conveying disc 13, the upper cloth piece 14 is conveyed on the first conveying disc 12, and the lower cloth piece 15 is conveyed on the second conveying disc 13. The first guide wheel 16 and the second guide wheel 17 are installed on the right side of the first conveying disc 12 and the second conveying disc 13, and the first guide wheel 16 and the second guide wheel 17 are installed on the left side of the workbench 3. The upper cloth piece 14 passes through the first conveying disc 13 and the first guide wheel 16, and the upper cloth piece 14 is conveyed to the pressure wheel 20 of the adjustment guide mechanism 9, and the lower cloth piece 15 passes through the second conveying disc 13 and the second guide wheel 17, and the lower cloth piece 15 is conveyed between the lower cloth conveying wheel 36 and the lower cloth guide wheel 37.

[0019] Further on the basis of the above method, the geotextile feeding mechanism 5 includes a geotextile conveyor belt 18 and a timing wheel 19. The geotextile conveyor belt 18 is installed on the rear side of the frame 1, and the timing wheel 19 is arranged on the workbench 3. The timing wheel 19 can collect multiple pieces of geotextiles and then rotate.

[0020] On the basis of the above method, the adjustment guide mechanism 9 includes a pressure wheel 20 and a bracket 21 fixed on the workbench, the bracket 21 is provided with an adjustment frame 22, the pressure wheel 20 is installed on the adjustment frame 22, the adjustment frame 22 is connected to the guide wheel 23 through the adjustment rod 38, the pressure wheel 20 presses down the upper cloth piece 14, at this time, the folded upper cloth piece 14, multiple geotextiles and lower cloth piece 15 are stacked on the conveyor belt 7 in sequence, the adjustment rod 38 under the adjustment frame 22 moves the guide wheel 23 downward to squeeze the conveyor belt 7, and the channel of the conveyor belt 7 is also narrowed, so that the passing upper cloth piece 14, multiple geotextiles and lower cloth piece 15 are on the same axis, which is convenient for the hydraulic sealing device 10 to seal the packaging cloth.

[0021] On the basis of the above method, a hydraulic sealing device 10 is further provided, and two mounting plates 24 are symmetrically arranged on the workbench, a hydraulic cylinder 25 is connected to the mounting plate 24, a hydraulic rod 26 is arranged under the hydraulic cylinder 25, a heat sealing plate 27 is installed at the output end of the hydraulic cylinder 25 through the hydraulic rod 26, the four corners of the lower end of the heat sealing plate 27 are connected to the hydraulic rod 26, the hydraulic rod 26 is connected to the pressing plate 28, and the heat sealing plate 27 is used, and the hydraulic cylinder 25 drives the heat sealing plate 27 to squeeze and contact through the hydraulic rod 26 to seal the packaging cloth.

[0022] On the basis of the above method, the cutting mechanism 11 includes an upper cutter 29, a lower cutter 30, an upper cutter frame 31, a lower cutter frame 32 and a lower cutter seat 33. The upper cutter 29 is installed on the upper cutter frame 31, the upper cutter frame 31 is fixed on the workbench 3, the lower cutter 30 is installed on the lower cutter frame 32, and the lower cutter frame 32 is connected to the lower cutter seat 33 through an electric telescopic rod 34. The lower cutter frame 32 pushes the electric telescopic rod 34 to tangently cut the connection between the upper cutter 29 and cut off the packaging cloth.

[0023] In the specific working process of the spinning box with adjustable width for the production of the new geotextile, start and prepare: turn on the power of the equipment, start the conveyor belt mechanism 6, and start the conveyor belt 7. Start the packaging cloth feeding mechanism 4 and the geotextile feeding mechanism 5, so that the upper cloth piece 14, the lower cloth piece 15 and the geotextile are conveyed to the workbench 3 through their respective conveying discs and guide wheels, and adjust the guide and stacking: adjust the guide mechanism 9 to start working, and press the upper cloth piece 14 on the workbench 3 through the pressure wheel 20 on the adjustment frame 22, and stack it with the geotextile on the conveyor belt 7. The geotextile conveyor belt 18 in the geotextile feeding mechanism 5 conveys the geotextile to the workbench, and the timing wheel 19 controls the conveying speed and quantity of the geotextile. The lower cloth piece 15 is conveyed between the lower cloth conveying wheel 36 and the lower cloth guide wheel 37 through the second conveying disc 13 and the second guide wheel 17, and stacked with the geotextile. The adjusting frame 22 moves the guide wheel 23 downward through the adjusting rod 38 to narrow the channel of the conveyor belt 7, ensuring that the upper cloth sheet 14, the geotextile and the lower cloth sheet 15 are on the same axis. Hydraulic sealing: The hydraulic sealing device 10 starts working, and the hydraulic cylinder 25 drives the hydraulic rod 26 to move downward, driving the heat sealing plate 27 to heat-seal the stacked geotextile. The heat sealing plate 27, in cooperation with the pressing plate 28, performs a uniform sealing treatment on the geotextile. Cutting and output: After the sealing is completed, the cutting mechanism 11 starts working, and the electric telescopic rod 34 pushes the lower cutting frame 32, so that the lower cutting knife 30 is tangent to the upper cutting knife 29, and the connection between the sealed geotextiles is cut off. Driven by the conveyor belt 7, the cut geotextile is transported out of the spinning box to complete the entire production process. Cycle and monitoring: The entire production process is carried out in a cycle, and the equipment can continuously produce geotextiles. The staff can monitor the production status through the monitoring equipment to ensure the stability of the production process and the quality of the product. Through the above steps, the novel spinning box with adjustable width for producing geotextile can realize the automated production of geotextile, improve production efficiency, and ensure product quality.

[0024] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0025] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.

Claims

1. The spinning box with adjustable width for geotextile production is characterized by: The spinning box with adjustable width for geotextile production specifically includes a frame, the frame includes a base, a workbench is fixed on the base, a packaging cloth feeding mechanism is provided on the right side of the frame, a geotextile feeding mechanism is provided on the rear side of the frame, a conveyor belt mechanism matched with the packaging cloth feeding mechanism and the geotextile feeding mechanism is provided in the frame, the conveyor belt mechanism is composed of a conveyor belt and a conveying platform, the conveying platform is fixed on the workbench, and an adjustment guide mechanism, a hydraulic sealing device and a cutting mechanism are installed on the workbench in sequence.

2. The spinning box with adjustable width for producing geotextile according to claim 1, characterized in that: The packaging cloth feeding mechanism includes a first conveying disc and a second conveying disc, the first conveying disc conveys an upper cloth piece, the second conveying disc conveys a lower cloth piece, the first conveying disc and the second conveying disc are installed on the right side with a first guide wheel and a second guide wheel, and the first guide wheel and the second guide wheel are installed on the left side of the workbench.

3. The spinning box with adjustable width for producing geotextile according to claim 1, characterized in that: The geotextile feeding mechanism comprises a geotextile conveyor belt and a timing wheel. The geotextile conveyor belt is installed on the rear side of the frame, and the timing wheel is arranged on the workbench.

4. The spinning box with adjustable width for producing geotextile according to claim 1, characterized in that: The adjustment guide mechanism comprises a pressure wheel and a bracket fixed on the workbench, an adjustment frame is arranged on the bracket, the pressure wheel is installed on the adjustment frame, and the adjustment frame is connected to the guide wheel through an adjustment rod.

5. The spinning box with adjustable width for producing geotextile according to claim 1, characterized in that: The hydraulic sealing device has two mounting plates symmetrically arranged on the workbench, a hydraulic cylinder is connected to the mounting plate, a hydraulic rod is arranged under the hydraulic cylinder, two sets of heat sealing plates are installed at the output end of the hydraulic cylinder through the hydraulic rod, the four corners of the lower end of the heat sealing plate are connected to the hydraulic rod, and the hydraulic rod is connected to the pressure plate.

6. The spinning box with adjustable width for producing geotextile according to claim 1, characterized in that: The cutter mechanism comprises an upper cutter, a lower cutter, an upper cutter frame, a lower cutter frame and a lower cutter seat, wherein the upper cutter is mounted on the upper cutter frame, the upper cutter frame is fixed on a workbench, the lower cutter is mounted on the lower cutter frame, and the lower cutter frame is connected to the lower cutter seat through an electric telescopic rod.

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