Anti-blocking device for feeding opening of feeding machine of glass bottle kiln
By installing a vibrator and a material blocking cleaning port at the feeding port of the glass bottle kiln feeder, the problem of hopper blocking is solved, and the rapid automatic removal and convenient confirmation of the material blocking situation is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421737057.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The feeding port of the glass bottle kiln feeder is easily blocked, resulting in the inability to enter the kiln by the glass bottle raw materials. The existing manual removal method is cumbersome and inefficient.
An anti-blocking device including a vibrator, limit frame, movable door panel and material blocking cleaning port is designed. The vibrator generates high-frequency micro vibration to automatically break the blocking blocks. The movable door panel is easy to observe and manually remove the material blocking through the material blocking cleaning port.
Quickly eliminates the blockage of the hopper, reduces the need for manual removal, improves production efficiency, and conveniently confirms the blockage of the material.
Smart Images

Figure CN222861375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass bottle kiln charging, in particular to a device for preventing material blocking at a feed port of a charging machine of a glass bottle kiln. Background Art
[0002] Glass bottle kiln is a melting device that is essential for the glass bottle manufacturing industry. The glass bottle raw materials enter the kiln through the feeder, and the high-temperature flame melts the raw materials into liquid.
[0003] The utility model patent document with announcement number CN204384494U discloses a glass kiln batch material feeding mechanism; it includes a feeding bin connected to the glass kiln feed port, and also includes a drive motor, a crankshaft connected to the power output shaft of the drive motor, and a connecting rod piston mechanism connected to the connecting rod journal of the crankshaft. The piston in the connecting rod piston mechanism is arranged inside the feeding bin, and has horizontal telescopic freedom by driving the crankshaft with the help of the drive motor to form a quantitative feeding structure.
[0004] The bottom of the hopper is connected to the charging bin, and the staff adds the glass bottle raw materials to the hopper from the top of the hopper. The glass bottle raw materials include quartz powder, limestone, soda ash, dolomite, feldspar, boric acid, barium sulfate, sodium sulfate, zinc oxide, potassium carbonate, broken glass, etc., which are mixed in proportion. After the glass bottle raw materials are piled up in the hopper, they are prone to agglomeration, causing the charging bin to be blocked, and the glass bottle raw materials are difficult to fall into the charging bin, and thus cannot enter the kiln. At present, when the staff finds that the glass bottle raw materials have not entered the kiln but the feeder is in normal operation, they judge that the reason is that the charging bin is blocked; refer to Figure 1 , the staff stood at the top of the hopper 3 and observed that there were glass bottle raw materials 9 in the hopper 3, then held a long rod 92, inserted the long rod 92 from the top of the hopper 3, and then poked the glass bottle raw materials 9 downward to break up the agglomerates 91 and eliminate the blockage in the hopper 3. However, the staff holding the long rod and inserting it from the top of the hopper to manually remove the blockage is cumbersome and slow, and the staff is tired and distracted, so that the long rod is easily slipped and falls into the hopper, which is inconvenient to take out the long rod from the hopper, affecting production efficiency.
[0005] Therefore, how to quickly eliminate the blockage in the hopper and conveniently confirm the blockage situation is a technical problem that urgently needs to be solved in this field. Utility Model Content
[0006] The technical problem to be solved by the utility model is to provide a device for preventing material blocking at a feed port of a feeder of a glass bottle kiln, so as to quickly eliminate material blockage in a hopper and conveniently confirm the material blockage situation.
[0007] The utility model is implemented as follows: a device for preventing blocking of a feeder feed port of a glass bottle kiln, comprising:
[0008] Kiln, feeder, hopper, vibrator, limit frame and movable door panel;
[0009] The bottom end of the hopper is connected to the feeding port of the feeder, the discharge port of the feeder is connected to the feeding port of the kiln, the vibrator is fixedly arranged on the outer side wall of the hopper, and the outer side wall of the hopper is provided with a material blockage cleaning port;
[0010] The limiting frame includes a left frame bar, a right frame bar and a lower frame bar, and the left frame bar, the right frame bar and the lower frame bar are all fixedly arranged on the outer side wall of the hopper, and the blocked material cleaning port is located between the left frame bar and the right frame bar, the left frame bar has a left slide groove, and the right frame bar has a right slide groove, and the left and right sides of the movable door panel are respectively slidably connected with the left slide groove and the right slide groove, and the lower side of the movable door panel abuts against the lower frame bar, and the movable door panel covers the blocked material cleaning port.
[0011] Furthermore, it also includes a shovel, which is used to extend into the blockage cleaning port;
[0012] The outer wall of the frame of the feeder is provided with a hook, and the shovel is hung on the hook.
[0013] Furthermore, it also includes an operation panel, which is electrically connected to the vibrator and has a timer.
[0014] Furthermore, a handle is provided on the upper side of the movable door panel.
[0015] Furthermore, it also includes a gate valve, which is installed between the bottom end of the hopper and the feed port of the feeder.
[0016] Furthermore, the vibrator and the blockage cleaning port are respectively arranged on the front outer side wall and the rear outer side wall of the hopper.
[0017] Compared with the background technology, the advantages of the utility model are: the vibrator generates high-frequency and slight vibrations and acts on the hopper, automatically breaking up the lumps of glass bottle raw materials and quickly eliminating blockages in the hopper. The staff can open the movable door panel and observe the inside of the hopper with the help of the blockage cleaning port to easily confirm the blockage situation; when the hopper is still blocked after vibration, or the vibrator fails, the staff can manually clear the blockage through the blockage cleaning port, which is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
[0019] Figure 1 It is a schematic diagram of a worker manually clearing a blockage in a hopper in the background art.
[0020] Figure 2The utility model is a structural schematic diagram of a device for preventing material blocking at a feed port of a feeder of a glass bottle kiln.
[0021] Figure 3 It is a schematic diagram of the positions of the limiting frame and the movable door panel in the hopper in the embodiment of the utility model.
[0022] Figure 4 It is a schematic diagram of the connection between the limiting frame and the movable door panel in the embodiment of the utility model.
[0023] Figure 5 It is a schematic diagram of the connection between the operating panel and the vibrator in the embodiment of the utility model.
[0024] Figure 6 It is a schematic diagram of a shovel hung on a hook in an embodiment of the utility model.
[0025] Figure 7 It is a schematic diagram of a shovel extending into a blocking material cleaning opening of a hopper in an embodiment of the utility model.
[0026] Figure numerals: kiln 1; feeder 2; frame 21; output shaft 22 of driving motor; crankshaft 23; connecting rod 24; slide rail 25; slider 26; pull rod 27; piston 28; push plate 281; feeding bin 29; hook 210; hopper 3; blockage cleaning port 31; vibrator 4; shovel 41; limiting frame 5; left frame bar 51; left slide groove 511; right frame bar 52; right slide groove 521; lower frame bar 53; movable door panel 6; handle 61; operation panel 7; timer 71; gate valve 8; glass bottle raw material 9; agglomerate 91; long rod 92. DETAILED DESCRIPTION
[0027] The embodiment of the utility model provides a device for preventing material blockage at the feed port of a feeder of a glass bottle kiln, which overcomes the shortcomings of the background technology that a worker holds a long pole and reaches into the top of the hopper to manually clear the blockage, which is cumbersome and slow to operate; it achieves the technical effect of using a vibrator to quickly eliminate the blockage in the hopper, and conveniently confirming the blockage situation with the help of the blockage cleaning port.
[0028] The overall idea of the technical solution of the embodiment of the utility model is as follows:
[0029] A vibrator and a blockage cleaning port are provided on the outer wall of the hopper, a limit frame is provided around the blockage cleaning port, and a movable door panel is provided on the limit frame. The vibrator generates high-frequency and slight vibrations and acts on the hopper to automatically break up the lumps of glass bottle raw materials. The staff opens the movable door panel and conveniently confirms the blockage situation with the help of the blockage cleaning port. The staff does not need to climb to the top of the hopper, but use a shovel to manually break up the lumps through the blockage cleaning port, and it is convenient to take the shovel out of the hopper.
[0030] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0031] See also Figures 1 to 7 , a preferred embodiment of the utility model.
[0032] A device for preventing material blocking at a feed port of a feeder of a glass bottle kiln, comprising:
[0033] Kiln 1, feeder 2, hopper 3, vibrator 4, limit frame 5 and movable door panel 6;
[0034] The bottom end of the hopper 3 is connected to the feeding port of the feeder 2, the discharge port of the feeder 2 is connected to the feeding port of the kiln 1, the vibrator 4 is fixedly arranged on the outer wall of the hopper 3, and the outer wall of the hopper 3 is provided with a blockage cleaning port 31;
[0035] The limiting frame 5 includes a left frame bar 51, a right frame bar 52 and a lower frame bar 53, and the left frame bar 51, the right frame bar 52 and the lower frame bar 53 are all fixedly arranged on the outer wall of the hopper 3, and the blocked material cleaning port 31 is located between the left frame bar 51 and the right frame bar 52, the left frame bar 51 has a left slide groove 511, and the right frame bar 52 has a right slide groove 521, and the left and right sides of the movable door panel 6 are respectively slidably connected with the left slide groove 511 and the right slide groove 521, and the lower side of the movable door panel 6 abuts against the lower frame bar 53, and the movable door panel 6 covers the blocked material cleaning port 31.
[0036] The vibrator 4 generates high-frequency, slight-amplitude vibrations and acts on the hopper 3, automatically breaking up the agglomerates 91 of the glass bottle raw material 9 and quickly eliminating the blockage in the hopper 3. The staff can open the movable door panel 6 and observe the inside of the hopper 3 through the blockage cleaning port 31 to conveniently confirm the blockage situation. When the hopper 3 is still blocked after vibration, or when the vibrator 4 fails, the staff can manually clear the blockage through the blockage cleaning port 31, which is convenient and quick.
[0037] The feeder 2 includes a frame 21, a drive motor, a crankshaft 23, a connecting rod 24, a slide rail 25, a slider 26, a pull rod 27, a piston 28 and a feeding bin 29, the body of the drive motor is fixedly connected to the frame 21, the output shaft 22 of the drive motor is transmission-connected to the crankshaft 23, the crankshaft 23 is hinged to one end of the connecting rod 24, the other end of the connecting rod is hinged to the slider 26, the slider 26 is slidingly connected to the slide rail 25, the slide rail 25 is fixedly connected to the frame 21, one end of the pull rod 27 is fixedly connected to the slider 26, the other end of the pull rod 27 is fixedly connected to the piston 28, the piston 28 has a push plate 281, and is located in the feeding bin 29, the feeding bin 29 is fixedly connected to the frame 21, the lower feeding port of the feeding bin 29 is connected to the bottom end of the hopper 3, and the discharge port of the feeding bin 29 is connected to the feed port of the kiln 1. The driving motor rotates the crankshaft 23 , which drives the slider 26 and the piston 28 to move back and forth, and the glass bottle raw material 9 falls from the hopper 3 into the charging bin 29 , and the push plate 281 of the piston 28 pushes the glass bottle raw material 9 from the charging bin 29 into the kiln 1 .
[0038] The working part of the vibrator 4 is a rod-shaped hollow cylinder with an eccentric vibrator installed inside. It rotates at high speed driven by the motor to produce high-frequency and slight vibrations. The vibration frequency can reach 12,000 to 15,000 times / min. It has good vibration effect, simple structure and long service life.
[0039] It also includes a shovel 41, and the shovel 41 is used to extend into the blockage cleaning port 31;
[0040] The outer wall of the frame of the feeder 2 is provided with a hook 210, and the shovel 41 is hung on the hook 210. The beneficial effect of this technical solution is that when the hopper 3 is still blocked after vibration, or when the vibrator 4 fails, the staff does not need to climb to the top of the hopper 3. The staff stands above the feeder 2, first opens the movable door panel 6, then takes the shovel 41 from the hook 210, holds the shovel 41 and extends it into the blockage cleaning port 31, and manually breaks the agglomerates 91 with the shovel 41. Since the shovel 41 enters from the side wall of the hopper 3, it is convenient to take out the shovel from the hopper 3; it effectively avoids the situation where the long rod 92 falls into the hopper 3 and it is inconvenient to take out the long rod 92 due to manual slippage.
[0041] It also includes an operation panel 7, which is electrically connected to the vibrator 4 and has a timer 71. The beneficial effect of this technical solution is that the staff can remotely control the start state of the vibrator 4 through the operation panel 7, and the vibrator 4 automatically stops after the time set by the timer 71, which is convenient to operate.
[0042] The upper side of the movable door panel 6 is provided with a handle 61. The beneficial effect of this technical solution is that the handle 61 is convenient for the staff to open the movable door panel 6.
[0043] It also includes a gate valve 8, which is installed between the bottom end of the hopper 3 and the feed opening of the feeder 2. The beneficial effect of this technical solution is that when production is stopped, the staff operates the gate valve 8 to close the passage between the hopper 3 and the feeder 2 to prevent the glass bottle raw material 9 from entering the feeder 2; when production is started, the staff operates the gate valve 8 to open the passage between the hopper 3 and the feeder 2.
[0044] The vibrator 4 and the blockage cleaning port 31 are respectively arranged on the front outer side wall and the rear outer side wall of the hopper 3. The beneficial effect of this technical solution is that the vibrator 4 is far away from the blockage cleaning port 31, which helps to avoid mutual interference between the vibrator 4 and the blockage cleaning port 31.
[0045] The working method of the utility model is as follows: when the staff member notices that the hopper 3 is blocked, the vibrator 4 is started through the operation panel 7. The vibrator 4 generates high-frequency and slight vibrations and acts on the hopper 3, automatically breaking up the agglomerates 91 of the glass bottle raw materials 9, and quickly eliminating the blockage of the hopper 3; the vibrator 4 automatically stops after a set time. When the hopper 3 is still blocked after vibration, or when the vibrator 4 fails, the staff member does not need to climb to the top of the hopper 3. The staff member stands above the feeder 2, opens the movable door panel 6, observes the internal situation of the hopper 3, and then uses a shovel to reach into the blockage cleaning port 31, manually breaks up the agglomerates 91, and finally closes the movable door panel 6. The glass bottle raw materials 9 in the hopper 3 fall into the feeder 2 and are pushed into the kiln 1 by the feeder 2.
[0046] Although the specific implementation methods of the present invention are described above, those skilled in the art should understand that the specific embodiments described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A device for preventing material blocking at the feed port of a feeder of a glass bottle kiln, characterized in that: include: Kiln, feeder, hopper, vibrator, limit frame and movable door panel; The bottom end of the hopper is connected to the feeding port of the feeder, the discharge port of the feeder is connected to the feeding port of the kiln, the vibrator is fixedly arranged on the outer side wall of the hopper, and the outer side wall of the hopper is provided with a material blockage cleaning port; The limiting frame includes a left frame bar, a right frame bar and a lower frame bar, and the left frame bar, the right frame bar and the lower frame bar are all fixedly arranged on the outer side wall of the hopper, and the blocked material cleaning port is located between the left frame bar and the right frame bar, the left frame bar has a left slide groove, and the right frame bar has a right slide groove, and the left and right sides of the movable door panel are respectively slidably connected with the left slide groove and the right slide groove, and the lower side of the movable door panel abuts against the lower frame bar, and the movable door panel covers the blocked material cleaning port.
2. The device for preventing material blocking at the feed port of a feeder of a glass bottle kiln according to claim 1, characterized in that: Also included is a shovel, which is used to extend into the blockage cleaning port; The outer wall of the frame of the feeder is provided with a hook, and the shovel is hung on the hook.
3. The device for preventing material blocking at the feed port of a feeder of a glass bottle kiln according to claim 1, characterized in that: The device also includes an operation panel, which is electrically connected to the vibrator and has a timer.
4. The device for preventing material blocking at the feed port of a feeder of a glass bottle kiln according to claim 1, characterized in that: The upper side of the movable door panel is provided with a handle.
5. The device for preventing material blocking at the feed port of a feeder of a glass bottle kiln according to claim 1, characterized in that: It also includes a gate valve, which is installed between the bottom end of the hopper and the feed port of the feeder.
6. The device for preventing material blocking at the feed port of a feeder of a glass bottle kiln according to claim 1, characterized in that: The vibrator and the blockage cleaning port are respectively arranged on the front outer side wall and the rear outer side wall of the hopper.
Citation Information
Patent Citations
Mixed batch charging mechanism for glass kiln
CN204384494U