Novel fireproof plate device for crystallizer of vertical reduction furnace

By designing a new fire barrier device in a vertical reduction furnace crystallizer, the problem of unmelted solid-liquid mixture blocking the slag outlet is solved, and the effect of improving magnesium output efficiency and reducing production costs is achieved.

CN222861578UActive Publication Date: 2025-05-13XINJIANG JINSHENG MAGNESIUM IND CO LTD
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Patent Information

Application Number
CN202421606874.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-13
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

During the rise of magnesium steam in the vertical reduction furnace crystallizer, the unmelted solid-liquid mixture can easily block the slag outlet, resulting in low production efficiency and increased cost.

Method used

A new type of fire blocking device for vertical reduction furnace crystallizers was designed. By installing and installing water jackets, crystallizer body, tank body, central tube, stabilizing tube, stabilizing ring, operating ring, fire blocking body and other components, the sealing and dust blocking between the tank body and the crystallizer are achieved, and the magnesium output efficiency is improved.

Benefits of technology

Through sealing and dust blocking, the device reduces the possibility of unmelted solid-liquid mixture entering the slag outlet, improves the magnesium output efficiency of magnesium, reduces production costs, and promotes mechanized operation and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-ferrous metal magnesium smelting, in particular to a novel fireproof plate device for a crystallizer of a vertical reduction furnace, which comprises a mounting water jacket, a crystallizer body is arranged in the mounting water jacket, a tank body is arranged on the top surface of the mounting water jacket, a central pipe is arranged on the inner side wall of the tank body, and the crystallizer body is arranged in the central pipe. An operation ring is arranged in the central pipe; the fireproof plate body is installed at the lower end of the tank body, and a first bottom plate and a second bottom plate are sequentially arranged on the lower surface of the fireproof plate body from left to right. Practice of discharging magnesium from the bottom of the vertical tank shows that mechanical operation is easy to carry out, labor intensity is reduced, magnesium discharging efficiency is improved, and energy consumption is reduced; the large diameter and the long height of the lower magnesium discharging tank are used for increasing the yield of a single tank and lowering the production cost, the larger the tank is, the easier the automation in the later period is to be realized, the easier the automatic feeding of a feeding machine is, and the like, and a novel labyrinth type fireproof plate structure is matched with a lower magnesium discharging crystallizer for use.
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Description

Technical Field

[0001] The utility model relates to the technical field of nonferrous metal magnesium smelting, in particular to a novel fire baffle device for a vertical reduction furnace crystallizer. Background Art

[0002] The pain point of magnesium discharge is the sealing problem of the center tube and the bottom of the reduction tank. If the sealing is not good, the reduction slag will leak into the crystallizer. When the pellets burst, the dust will enter the crystallizer through the magnesium vapor hole in the center tube. At present, the large mouth of the magnesium discharge crystallizer is installed downward, and there are also cases where the clamped tank crystallizer cannot be taken out. Most of the clamped tank positions are at the bell mouth of the reduction tank, but the number is small. The furnace front worker opens the cover of the reduction tank and uses the gravity of the material to load / discharge the ball material. The material box is transported to the top of the reduction tank by a crane. Only manual assistance is needed to straighten the material box so that the discharge port of the material box is aligned with the tank mouth of the reduction tank. The discharge port of the material box is opened, and the material in the material box falls directly into the reduction tank due to gravity. After being installed according to regulations, the fire baffle, magnesium crystallization barrel, and potassium-sodium crystallizer are placed in the water jacket in turn, and the vacuum valve is opened to complete the loading; after a reduction cycle, the magnesium in the ball material is reduced to form crystalline magnesium. The furnace front worker opens the tank cover, takes out the magnesium crystallization barrel, and removes the slag for external processing.

[0003] The disadvantages of magnesium production in vertical tanks are long debugging time and high production cost. When magnesium vapor rises with the airflow and encounters cold, it will condense into small droplets. If the temperature continues to drop with the increase in height and reaches below the freezing point of magnesium, the droplets will condense into magnesium particles. During its upward transportation, it will absorb small particles or droplets around it and grow until its weight can no longer be carried by the rising airflow, then it will fall. When it falls to a higher temperature zone, its surface will melt into liquid and also absorb small droplets around it. At this time, if it encounters a strong rising airflow and is lifted again, its surface will condense into particles again. This process is repeated like a snowball, and its volume becomes larger and larger until its weight is greater than the buoyancy of magnesium vapor, and then it falls. The solid-liquid mixture that has not melted into liquid at the small opening of the vertical tank blocks the slag outlet. Therefore, it has become an urgent problem to be solved to improve and improve the above-mentioned problems. Summary of the invention

[0004] The utility model aims to provide a novel fire baffle device for a vertical reduction furnace crystallizer to solve the problem in the background technology that the solid-liquid mixture not melted into liquid blocks the slag outlet when the vertical tank has a small opening.

[0005] To achieve the above object, the utility model provides the following technical solutions: a new type of fire baffle device for a vertical reduction furnace crystallizer, comprising a water jacket, a crystallizer body is arranged inside the water jacket, a tank body is arranged on the top surface of the water jacket, a center tube is arranged on the inner side wall of the tank body, and an operating ring is arranged inside the center tube;

[0006] The fire baffle body is installed at the lower end of the tank body, and the lower surface of the fire baffle body is provided with a first bottom plate and a second bottom plate in sequence from left to right.

[0007] Preferably, a convex plate is installed inside the fire baffle body, and the convex plate is connected to the tank body.

[0008] Preferably, the lower surface of the tank body is provided with through grooves, and the through grooves are provided in two groups.

[0009] Preferably, a stabilizing tube is provided on the top surface of the tank body, and a stabilizing ring is provided on the outer surface of the stabilizing tube.

[0010] Preferably, a threaded ring is provided on the inner side wall of the stabilizing tube, a through ring is fixedly connected to the right side surface of the threaded ring, and the stabilizing tube and the threaded ring are threadedly connected.

[0011] Preferably, a clamping block is provided on the outer surface of the crystallizer body, and the clamping block is provided in two groups, and the two groups of the clamping blocks are fixedly installed with the tank body.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The new fire baffle device of the vertical reduction furnace crystallizer is equipped with a water jacket, a crystallizer body, a tank body, a central tube, a stabilizing tube, a stabilizing ring, an operating ring, a fire baffle body, a first bottom plate, a second bottom plate and a convex plate. When in use, the water jacket, the crystallizer body and the tank body are first matched for use, so that the overall sealing effect between the water jacket, the crystallizer body and the tank body is better. At the same time, a fire baffle body is installed between the tank body and the crystallizer body to block dust and impurities. The practical practice of discharging magnesium from the vertical tank shows that this design is easy to carry out mechanized operation, reduce labor intensity, improve magnesium discharging efficiency, reduce energy consumption, etc. The large diameter and long height of the magnesium discharging tank are to increase the output of a single tank and reduce production costs. The larger the tank, the easier it is to achieve automation in the later stage, and the easier it is for the feeder to automatically feed, etc.

[0014] The new fire baffle device of the vertical reduction furnace crystallizer is installed through the stabilizing tube, threaded ring, through ring and clamping block. When in use, it is threadedly installed between the stabilizing tube and the threaded ring. At the same time, the diameter of the tank body is changed from small to large, so that the efficiency of subsequent material entry and exit will be faster. At the same time, the crystallizer body is fixedly installed between the clamping block and the tank body. The overall installation effect is good, which reflects the practicality of the design. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view schematic diagram of the structure of the utility model;

[0016] Figure 2It is a front view schematic diagram of the crystallizer body structure of the utility model;

[0017] Figure 3 It is a front view schematic diagram of the main structure of the fire baffle of the utility model;

[0018] Figure 4 It is a disassembled stereoscopic schematic diagram of the stabilizing tube and the through-ring structure of the utility model.

[0019] In the figure: 1. Install the water jacket; 2. Crystallizer body; 3. Tank body; 4. Center tube; 5. Stabilizing tube; 6. Stabilizing ring; 7. Operating ring; 10. Fire baffle body; 11. First bottom plate; 12. Second bottom plate; 13. Protruding plate; 14. Through groove; 15. Threaded ring; 16. Through ring; 17. Block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 , an embodiment provided by the utility model:

[0022] A new type of fire baffle device for a vertical reduction furnace crystallizer. The crystallizer body 2, tank body 3 and fire baffle body 10 used in this application are all products that can be directly purchased on the market. Their principles and connection methods are all existing technologies well known to those skilled in the art, so they will not be repeated here. It includes a water jacket 1, a crystallizer body 2 is arranged inside the water jacket 1, a tank body 3 is arranged on the top surface of the water jacket 1, a center tube 4 is arranged on the inner side wall of the tank body 3, an operating ring 7 is arranged inside the center tube 4, a through groove 14 is opened on the lower surface of the tank body 3, two groups of through grooves 14 are arranged, and a stabilizing ring 7 is arranged on the top surface of the tank body 3. The outer surface of the fixed tube 5 and the stabilizing tube 5 is provided with a stabilizing ring 6, the inner side wall of the stabilizing tube 5 is provided with a threaded ring 15, the right side surface of the threaded ring 15 is fixedly connected with a through ring 16, the stabilizing tube 5 and the threaded ring 15 are threadedly connected, and the outer surface of the crystallizer body 2 is provided with a clamping block 17, and the clamping block 17 is provided with two groups, and the two groups of clamping blocks 17 are fixedly installed with the tank body 3, and the stabilizing tube 5 and the threaded ring 15 are threadedly installed, and the caliber of the tank body 3 is changed from small to large, so that the subsequent material in and out efficiency will be faster, and the crystallizer body 2 is fixedly installed with the clamping block 17 and the tank body 3, and the overall installation effect is good;

[0023] The fire baffle body 10 is installed at the lower end of the tank body 3. The lower surface of the fire baffle body 10 is provided with a first bottom plate 11 and a second bottom plate 12 from left to right. A convex plate 13 is installed inside the fire baffle body 10, and the convex plate 13 is connected to the tank body 3. By matching the installation of the water jacket 1, the crystallizer body 2 and the tank body 3, the overall sealing effect between the installation of the water jacket 1, the crystallizer body 2 and the tank body 3 is better. At the same time, the fire baffle body 10 is installed between the tank body 3 and the crystallizer body 2 to block dust and impurities. The design is easy to carry out mechanized operation, reduce labor intensity, improve magnesium efficiency, reduce energy consumption, etc. through practical vertical tank bottom magnesium discharge practice; the bottom magnesium discharge tank has a large diameter and a long height in order to increase the output of a single tank and reduce production costs. The larger the tank, the easier it is to achieve automation in the later stage, and the easier it is for the feeder to automatically feed, etc. The new labyrinth fire baffle structure is used in conjunction with the bottom magnesium discharge crystallizer.

[0024] Working principle: When the staff uses this device, first connect the device to an external power supply to provide power support for the device. First, the water jacket 1, the crystallizer body 2 and the tank body 3 are installed in combination for use, so that the overall sealing effect between the water jacket 1, the crystallizer body 2 and the tank body 3 is better. At the same time, a fire baffle body 10 is installed between the tank body 3 and the crystallizer body 2 to block dust and impurities. It is threadedly installed between the stabilizing tube 5 and the threaded ring 15. At the same time, the caliber of the tank body 3 is changed from small to large, so that the subsequent material entry and exit efficiency will be faster. At the same time, the crystallizer body 2 is fixedly installed between the clamping block 17 and the tank body 3. The above is all the working principles of the utility model.

[0025] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. A novel fire baffle device for a vertical reduction furnace crystallizer, comprising a water jacket (1), wherein a crystallizer body (2) is arranged inside the water jacket (1), characterized in that: The top surface of the water jacket (1) is provided with a tank body (3), the inner side wall of the tank body (3) is provided with a central tube (4), and an operating ring (7) is provided inside the central tube (4); A fire baffle body (10) is installed at the lower end of the tank body (3), and a first bottom plate (11) and a second bottom plate (12) are sequentially arranged on the lower surface of the fire baffle body (10) from left to right.

2. A new type of fire baffle device for a vertical reduction furnace crystallizer according to claim 1, characterized in that: A convex plate (13) is installed inside the fire baffle body (10), and the convex plate (13) is connected to the tank body (3).

3. A new type of fire baffle device for a vertical reduction furnace crystallizer according to claim 1, characterized in that: The lower surface of the tank body (3) is provided with through grooves (14), and two groups of through grooves (14) are provided.

4. A new type of fire baffle device for a vertical reduction furnace crystallizer according to claim 1, characterized in that: The top surface of the tank body (3) is provided with a stabilizing tube (5), and the outer surface of the stabilizing tube (5) is provided with a stabilizing ring (6).

5. A new type of fire baffle device for a vertical reduction furnace crystallizer according to claim 4, characterized in that: The inner side wall of the stabilizing tube (5) is provided with a threaded ring (15), a through ring (16) is fixedly connected to the right side surface of the threaded ring (15), and the stabilizing tube (5) and the threaded ring (15) are threadedly connected.

6. A new type of fire baffle device for a vertical reduction furnace crystallizer according to claim 1, characterized in that: The outer surface of the crystallizer body (2) is provided with a clamping block (17), and the clamping block (17) is provided in two groups, and the two groups of the clamping blocks (17) are clamped and installed on the tank body (3).