Film coating tool clamp
By designing a coating tool fixture for coating equipment, the long installation time and coating color difference caused by the lack of special fixtures in the coating equipment in the prior art is solved, and the effect of rapid installation and prevention of coating color difference is achieved.
Patent Information
- Application Number
- CN202421660950.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing coating equipment lacks special fixtures when coating the bearing surface, resulting in a long installation time and the coating ions easily run to the inner ring of the bearing, resulting in a color difference in coating.
A coating tool clamp is designed, including a fixing shaft, a first fastener and a second fastener. The first fastener and the second fastener are arranged in the same structure and opposite directions. By locating the boss and cooperating with the inner ring of the to-be-plating part, and pressing the upper and lower surfaces of the to-be-plating part by the cover plate to prevent the coating ions from entering the inner ring.
The rapid installation of the to-plating parts is achieved, which avoids the coating ions entering the inner ring of the to-plating parts, and solves the problem of coating color difference.
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Figure CN222861613U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film coating, in particular to a film coating fixture. Background Art
[0002] With the development of the times, all walks of life pay more and more attention to the quality, life and reliability of workpieces. In order to improve the mechanical properties and insulation properties of each workpiece and extend its service life under complex working conditions, the use of surface coating technology can effectively improve the service life of the workpiece, while ensuring the reliability of the equipment, greatly reducing maintenance costs and improving safety. Some existing coating equipment lacks special fixtures in the process of coating the bearing surface, and the operator needs to raise the bearing and fix it by himself, resulting in a long time to install a workpiece. At the same time, some bearings only need to be coated on their surface. In the absence of special fixtures, the coating ions are easy to run to the inner ring of the bearing, resulting in coating color difference on the inner ring. Utility Model Content
[0003] In view of the problem that the existing coating equipment takes a long time to install bearings in the absence of special fixtures, and the coating ions easily run to the inner ring of the bearing, resulting in coating color difference on the inner ring, the present application proposes a coating tooling fixture to solve the above problems.
[0004] The present application proposes a coating fixture, comprising a fixed shaft, a workpiece to be plated, a first fastener and a second fastener, the first fastener and the second fastener having the same structure and being arranged opposite to each other, the fixed shaft vertically upwardly passes through the second fastener, the workpiece to be plated and the first fastener in sequence; the first fastener and the second fastener cooperate with the inner ring of the workpiece to be plated, and respectively fit with the upper surface and the lower surface of the workpiece to be plated; the fixed shaft also passes through a support member, the support member is arranged below the second fastener, the first fastener can press the workpiece to be plated downward, the fixed shaft can drive the first fastener and the second fastener to rotate, and the first fastener and the second fastener arranged opposite to each other cooperate with the workpiece to be plated to prevent the upper and lower surfaces of the workpiece to be plated from being exposed to the coating space, and the workpiece to be plated can be rotated around the fixed shaft with the first fastener and the second fastener for coating, and at the same time, the support member presses the lower surface of the second fastener to make the workpiece to be plated at a suitable height.
[0005] In some specific embodiments, the first fastener and the second fastener both include a cover plate and a positioning boss, and the outer circle size of the positioning boss is smaller than the outer circle size of the cover plate. With this structure, the first fastener and the second fastener can cooperate with the inner circle of the workpiece to be plated through the positioning boss, and fit with the upper and lower surfaces of the workpiece to be plated through the cover plate.
[0006] In some specific embodiments, the workpiece to be plated is a circular ring structure, the upper and lower surfaces of the workpiece to be plated can be fitted with the cover plate, and the inner ring size of the workpiece to be plated is equal to the outer ring size of the positioning boss. With this structure, the cover plate can completely cover the inner ring of the workpiece to be plated, preventing plating ions from entering the inner ring from the upper and lower surfaces of the workpiece to be plated during the plating process.
[0007] In some specific embodiments, the outer circle of the positioning boss can fit with the inner circle of the workpiece to be plated, and the height of the positioning boss is less than or equal to half of the height of the workpiece to be plated. This setting can prevent the positioning boss from being too high, resulting in the upper and lower surfaces of the workpiece to be plated not being able to fully fit with the cover plate.
[0008] In some specific embodiments, a positioning hole is opened in the center of the cover plate, and the positioning hole has a size that is adapted to the fixed shaft. The inner circle size of the positioning boss is larger than the size of the positioning hole. With this arrangement, the fixed shaft can pass through the center of the positioning boss and the workpiece to be plated, so that the fixed shaft can drive the first fastener, the workpiece to be plated and the second fastener to rotate around the axis.
[0009] In some specific embodiments, the cross-sectional shape of the fixed shaft and the shape of the positioning hole are both D-shaped. With this arrangement, the first fastener and the second fastener can rotate synchronously with the fixed shaft, and relative rotation between the fixed shaft and the first fastener and the second fastener can be prevented during rotation.
[0010] In some specific embodiments, the fixed shaft includes a fixed part and a connecting part, a support plate is arranged between the fixed part and the connecting part, and the fixed part, the connecting part and the support plate are fixed by welding. With this structure, the fixed part can be connected to the coating equipment through the connecting part, thereby driving the fixed part to rotate. At the same time, the welding fixing method ensures the stability of the connection among the fixed part, the connecting part and the support plate.
[0011] In some specific embodiments, the upper surface of the support plate can be against the lower surface of the support member, and the outer ring size of the support plate is larger than the outer ring size of the support member. With this setting, the support member can be limited to prevent the support member from falling, thereby providing strong support for the workpiece to be plated.
[0012] Compared with the prior art, the beneficial effects of this application are:
[0013] The utility model mainly solves the problem that the existing coating equipment needs to manually raise the bearing before coating, the installation of the bearing takes a long time, and it cannot prevent the coating ions from easily running to the inner ring of the bearing when only the surface of the bearing needs to be coated, resulting in the problem of coating color difference on the inner ring. The application proposes a coating fixture, including a fixed shaft and a first fastener and a second fastener with the same structure. The first fastener and the second fastener both include a cover plate and a positioning boss. A positioning hole is opened in the center of the cover plate to cooperate with the fixed shaft limit. The positioning boss cooperates with the inner ring of the part to be plated, and the upper and lower surfaces of the part to be plated are pressed by the cover plate, and then the positioning shaft is driven by the coating equipment to drive the part to be plated to rotate synchronously and perform coating. Before coating, only the first fastener needs to be removed to quickly install the part to be plated. At the same time, under the protection of the cover plate, the coating ions cannot enter the inner ring of the part to be plated from the upper and lower surfaces of the part to be plated, thereby avoiding the coating color difference of the part to be plated that only needs surface coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated into and constitute a part of this specification. The accompanying drawings illustrate the embodiments and are used together with the description to explain the principles of the utility model. It will be easy to recognize many expected advantages of other embodiments and embodiments because they become better understood by reference to the following detailed description. The elements of the accompanying drawings are not necessarily in proportion to each other. The same reference numerals refer to corresponding similar parts.
[0015] Figure 1 It is a schematic diagram of the coordination of the coating fixture according to one embodiment of the utility model;
[0016] Figure 2 It is a partial enlarged view of a coating fixture according to an embodiment of the utility model;
[0017] Figure 3 It is a schematic diagram of a fastener structure according to a specific embodiment of the utility model;
[0018] Figure 4 It is a schematic diagram of the cooperation between the piece to be plated and the fastener according to a specific embodiment of the utility model;
[0019] Figure 5 It is a schematic diagram of the cooperation between a fastener and a fixed shaft according to a specific embodiment of the utility model;
[0020] Figure 6 It is a usage state diagram of a coating fixture according to a specific embodiment of the utility model.
[0021] The meaning of the numbers in the figure:
[0022] Fixed shaft 01, part to be plated 02, first fastener 03, second fastener 04, support part 05, cover plate 06, positioning boss 07, positioning hole 08, fixing part 09, connecting part 10, support plate 11, coating equipment 12. DETAILED DESCRIPTION
[0023] In the following detailed description, reference is made to the accompanying drawings, which form a part of the detailed description and are shown by illustrative specific embodiments in which the present invention can be practiced. To this end, directional terms, such as "top", "bottom", "left", "right", "up", "down", etc., are used with reference to the orientation of the figures described. Because the components of the embodiments can be positioned in several different orientations, directional terms are used for the purpose of illustration and are by no means limiting. It should be understood that other embodiments may be utilized or logical changes may be made without departing from the scope of the present invention. Therefore, the following detailed description should not be adopted in a limiting sense, and the scope of the present invention is defined by the appended claims.
[0024] The utility model provides a coating fixture. Figure 1 A schematic diagram of the coating fixture according to an embodiment of the utility model is shown. As shown in the figure, the coating fixture includes a fixed shaft 01, a workpiece 02 to be plated, a first fastener 03, a second fastener 04 and a support 05. The fixed shaft 01 passes through the support 05, the second fastener 04, the workpiece 02 to be plated and the first fastener 03 from bottom to top. The first fastener 03 and the second fastener 04 can clamp the workpiece 02 to be plated, and the fixed shaft 01 can cooperate with the first fastener 03 and the second fastener 04 to drive the workpiece 02 to rotate. The specific principle and structure are combined Figure 2-6 Detailed description of the application.
[0025] Figure 2 A partial enlarged view of a coating fixture according to an embodiment of the utility model is shown. As shown in the figure, the fixed shaft 01 includes a fixing portion 09, a connecting portion 10 and a support plate 11. The fixing portion 09 passes through the support member 05. The support plate 11 is arranged between the fixing portion 09 and the connecting portion 10, and the upper surface of the support plate 11 can be against the lower surface of the support member 05.
[0026] In a specific embodiment, the inner ring of the support member 05 has a size that matches the fixing portion 09, and the outer ring size of the support member 05 is smaller than the outer ring size of the support plate 11, so that the upper surface of the support plate 11 completely covers the lower surface of the support member 05, preventing the support member 05 from sliding off the fixing portion 09 due to gravity.
[0027] In a specific embodiment, the fixing portion 09 , the connecting portion 10 and the supporting plate 11 are fixed by welding, so that the fixing shaft 01 has higher strength and rigidity and can better resist the torsional force.
[0028] Figure 3 A schematic diagram of a fastener structure according to a specific embodiment of the utility model is shown. As shown in the figure, the first fastener 03 and the second fastener 04 both include a cover plate 06 and a positioning boss 07 , and a positioning hole 08 is opened in the center of the cover plate 06 .
[0029] In a specific embodiment, the outer circle size of the cover plate 06 is larger than the outer circle size of the positioning boss 07 , and the inner circle size of the positioning boss 07 is larger than the size of the positioning hole 08 .
[0030] In a specific embodiment, the positioning hole 08 is a D-shaped hole, and the diameter of the arc portion of the positioning hole 08 is φ20 mm, and the distance between the midpoint of the straight line portion of the positioning hole 08 and the vertex of the arc portion is 18 mm.
[0031] In a specific embodiment, the outer circle size of the cover plate 06 is φ132 mm, the inner and outer circle diameters of the positioning boss 07 are φ98.6 mm and φ119 mm respectively, the thickness of the cover plate 06 is 20 mm, and the height of the positioning boss 07 is 10 mm.
[0032] Figure 4 FIG. 1 shows a schematic diagram of the cooperation between a piece to be plated and a fastener according to a specific embodiment of the utility model, as shown in FIG. Figure 3-4 As shown, the first fastener 03 and the second fastener 04 are respectively arranged above and below the workpiece to be plated 02, the outer circles of the positioning bosses 07 of the first fastener 03 and the second fastener 04 can be fitted with the inner circle of the workpiece to be plated 02, and the cover plates 06 of the first fastener 03 and the second fastener 04 can be fitted with the upper surface and the lower surface of the workpiece to be plated 02, respectively.
[0033] In a specific embodiment, the inner circle size of the workpiece 02 to be plated is equal to the outer circle size of the positioning boss, and the height of the positioning boss 07 is less than or equal to one half of the height of the workpiece 02 to be plated. This setting can make the inner circle of the workpiece 02 to be plated be completely covered by the cover plate 04, and can prevent the height of the positioning boss 07 from being too high, resulting in the cover plate 06 being unable to fully fit with the workpiece 02 to be plated.
[0034] In a specific embodiment, the workpiece 02 to be plated includes but is not limited to annular workpieces such as bearings and sleeves.
[0035] Figure 5 FIG. 1 shows a schematic diagram of the cooperation between a fastener and a fixed shaft according to a specific embodiment of the utility model, as shown in FIG. Figure 3 and Figure 5 As shown, the fixing shaft 01 passes through the positioning hole 08 of the second fastener 04 , and the shape of the positioning hole 08 is the same as the cross-sectional shape of the positioning shaft 01 .
[0036] Figure 6The figure shows the use state of the coating fixture according to a specific embodiment of the utility model. Please refer to Figure 1-6 The fixed shaft 01 is placed in the coating space of the coating equipment 12 and cooperates with the coating equipment 12. The fixed shaft 01 passes through the support member 05, the second fastener 04, the workpiece 02 to be plated and the first fastener 03 from bottom to top in sequence. The lower surface of the support member 05 abuts against the upper surface of the support plate 11, and the upper surface of the support member 05 abuts against the lower surface of the second fastener 04, which plays a role in raising and preventing the second fastener 04 from falling. The lower surface of the workpiece 02 to be plated is in contact with the cover plate 06 of the second fastener 04, and the first fastener 03 can press the workpiece 02 to be plated downward under the action of gravity.
[0037] In a specific embodiment, the coating device 12 cooperates with the connecting portion 10 of the fixed shaft 01 to drive the fixed shaft 01 to rotate, and the cross-sectional shape of the fixed shaft 01 and the shape of the positioning hole 08 are both D-shaped, so that the first fastener 03 and the second fastener 04 rotate synchronously with the fixed shaft 01, and the fixed shaft 01 and the first fastener 03 and the second fastener 04 can be prevented from rotating relative to each other during the rotation process. When the first fastener 03 and the second fastener 04 press the workpiece 02 to be plated, the workpiece 02 to be plated can rotate synchronously with the fixed shaft 01 and be plated, and under the protection of the cover plate 06, the coating ions are not easy to enter the inner circle from the upper and lower surfaces of the workpiece 02 to be plated.
[0038] The utility model mainly solves the problem that the existing coating equipment needs to manually raise the bearing before coating, the installation of the bearing takes a long time, and it cannot prevent the coating ions from easily running to the inner ring of the bearing when only the bearing surface needs to be coated, resulting in coating color difference on the inner ring. The present application proposes a coating fixture, comprising a fixed shaft 01 and a first fastener 03 and a second fastener 04 with the same structure. The first fastener 03 and the second fastener 04 both include a cover plate 06 and a positioning boss 07. A positioning hole 08 is provided in the center of the cover plate 06 to cooperate with the fixed shaft 01. The positioning boss 07 cooperates with the inner ring of the workpiece 02 to be plated, and the upper and lower surfaces of the workpiece 02 to be plated are pressed by the cover plate 06. Then, the positioning shaft 01 is driven by the coating equipment 12 to drive the workpiece 02 to rotate synchronously and perform coating. Before coating, only the first fastener 03 needs to be removed to quickly install the workpiece 02. At the same time, under the protection of the cover plate 06, the coating ions cannot enter the inner ring of the workpiece 02 from the upper and lower surfaces of the workpiece 02 to be plated, thereby avoiding the coating color difference of the workpiece 02 to be plated which only needs surface coating.
[0039] Obviously, those skilled in the art can make various modifications and changes to the embodiments of the present application without departing from the spirit and scope of the present application. In this way, if these modifications and changes are within the scope of the claims of the present application and their equivalents, the present application is also intended to cover these modifications and changes. The word "comprising" does not exclude the presence of other elements or steps not listed in the claims. The simple fact that certain measures are recorded in mutually different dependent claims does not indicate that the combination of these measures cannot be used to profit. Any figure mark in the claims should not be considered to limit the scope.
Claims
1. A coating fixture, characterized in that: It includes a fixed shaft, a workpiece to be plated, a first fastener and a second fastener, the first fastener and the second fastener have the same structure and are arranged opposite to each other, the fixed shaft vertically upwards passes through the second fastener, the workpiece to be plated and the first fastener in sequence; the first fastener and the second fastener cooperate with the inner ring of the workpiece to be plated, and respectively fit with the upper surface and the lower surface of the workpiece to be plated; the fixed shaft also passes through a support member, and the support member is arranged below the second fastener, the first fastener can press the workpiece to be plated downward, and the fixed shaft can drive the first fastener and the second fastener to rotate.
2. A coating fixture according to claim 1, characterized in that: The first fastener and the second fastener both include a cover plate and a positioning boss, and the outer circle size of the positioning boss is smaller than the outer circle size of the cover plate.
3. A coating fixture according to claim 2, characterized in that: The workpiece to be plated is a circular ring structure, and both the upper and lower surfaces of the workpiece to be plated can be fitted with the cover plate, and the inner ring size of the workpiece to be plated is equal to the outer ring size of the positioning boss.
4. A coating fixture according to claim 2, characterized in that: The outer circle of the positioning boss can fit with the inner circle of the workpiece to be plated, and the height of the positioning boss is less than or equal to one half of the height of the workpiece to be plated.
5. The coating fixture according to claim 2, characterized in that: A positioning hole is provided at the center of the cover plate, and the positioning hole has a size adapted to the fixed shaft, and the inner circle size of the positioning boss is larger than the size of the positioning hole.
6. A coating fixture according to claim 5, characterized in that: The cross-sectional shape of the fixed shaft and the shape of the positioning hole are both D-shaped.
7. The coating fixture according to claim 1, characterized in that: The fixed shaft comprises a fixing portion and a connecting portion, a supporting plate is arranged between the fixing portion and the connecting portion, and the fixing portion, the connecting portion and the supporting plate are fixed by welding.
8. The coating fixture according to claim 7, characterized in that: The upper surface of the support plate can abut against the lower surface of the support member, and the outer circle size of the support plate is larger than the outer circle size of the support member.