Galvanized support for steel nail manufacturing

By designing a galvanized bracket for steel nails, the gear mechanism is used to rotate the steel nails in the galvanized pool, the problems of uneven distribution of the galvanized layer and low galvanization efficiency are solved, and a more uniform and efficient galvanizing effect is achieved.

CN222861694UActive Publication Date: 2025-05-13TIANJIN LINGYU METAL PROD MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421778565.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-13
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the prior art, steel nails remain static during the galvanizing process, resulting in uneven distribution of the galvanized layer, and the space of the galvanized pool and the fluidity of the galvanized liquid cannot be fully utilized, thereby reducing the galvanizing efficiency of the steel nails.

Method used

A galvanized bracket is designed, including a fixed bracket, an inverted T-shaped support rod, a vertical rod, a mounting plate and a driving motor. Through the gear mechanism, the steel nails rotate with the inverted T-shaped support rod as the center in the galvanized pool, making full use of the fluidity of the galvanized liquid.

Benefits of technology

By rotating the galvanized bracket, the steel nails are fully in contact with the galvanized liquid, which improves the uniformity of the galvanized layer and the galvanized efficiency, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222861694U_ABST
    Figure CN222861694U_ABST
Patent Text Reader

Abstract

The utility model discloses a galvanizing support for steel nail manufacturing, and relates to the technical field of galvanizing equipment. The device comprises a fixing support, the bottom of the fixing support is rotationally connected with an inverted-T-shaped supporting rod, one end of the inverted-T-shaped supporting rod is symmetrically and rotationally connected with vertical rods, one end of each vertical rod is evenly and fixedly connected with a mounting disc, a plurality of mounting grooves are evenly formed in the periphery of each mounting disc, and one end of each vertical rod is evenly sleeved with a hollow sliding sleeve. Steel nails to be galvanized are evenly fixed into the mounting groove through the fixing mechanism, then the traction fixing support is dragged to drive the vertical rods to be inserted into the electroplating pool, meanwhile, a driving motor is started to drive a second gear to be engaged with a first gear, and the first gear drives the two vertical rods to rotate with an inverted-T-shaped supporting rod as the circle center; and therefore, the steel nails fixed in the mounting groove rotate in the electroplating pool by taking the inverted T-shaped supporting rod as the circle center, and the steel nails are in full contact with the galvanizing liquid by utilizing the space of the galvanizing pool and the flowing of the galvanizing liquid.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of galvanizing equipment, and in particular to a galvanized bracket for manufacturing steel nails. Background Art

[0002] In the field of metal processing and manufacturing, steel nails are a common connection and fixing material, widely used in construction, furniture manufacturing, packaging and many other industries. With the continuous advancement of technology and the diversified needs of the market, the quality and performance requirements of steel nails are also constantly improving. Galvanizing, as a common method of surface treatment of steel nails, can not only improve the corrosion resistance of steel nails, but also increase their aesthetics, thereby extending their service life and broadening their application areas.

[0003] The process of galvanizing steel nails is a precise metal surface treatment process, in which the steel nails are first cleaned and pickled to remove surface impurities, and then the steel nails are neatly placed in the galvanizing pool through a special hanger. A layer of zinc is evenly covered on the surface of the steel nails through electroplating or hot-dip galvanizing to enhance its anti-corrosion performance. Finally, after cooling and subsequent treatment, ensure that the galvanized layer is firm and beautiful.

[0004] The currently commonly used rack design mainly adopts a static hanging method to place the steel nails in the galvanizing pool for galvanizing. However, since the steel nails remain static during the galvanizing process, the galvanizing layer is often unevenly distributed, and the space of the galvanizing pool and the fluidity of the galvanizing solution cannot be fully utilized, which reduces the galvanizing efficiency of the steel nails. Utility Model Content

[0005] The purpose of the present application is to solve the problem that the galvanizing layer is unevenly distributed due to the static state of the steel nails during the galvanizing process, and the space in the galvanizing pool and the fluidity of the galvanizing liquid cannot be fully utilized, thereby reducing the galvanizing efficiency of the steel nails. The present application provides a galvanized bracket for manufacturing steel nails.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] A galvanized bracket for manufacturing steel nails, comprising a fixed bracket, the bottom of the fixed bracket is rotatably connected to an inverted T-shaped support rod, one end of the inverted T-shaped support rod is symmetrically rotatably connected to a vertical rod, one end of the vertical rod is evenly fixedly connected to a mounting plate, a plurality of mounting grooves are evenly opened on the periphery of the mounting plate, one end of the vertical rod is evenly sleeved with a hollow sliding sleeve, the bottom of the hollow sliding sleeve is fixedly connected to a pressing plate, one end of the inverted T-shaped support rod is fixedly connected to a gear 1, the bottom of the fixed bracket is rotatably connected to a gear 2 meshing with the gear 1, the top of the fixed bracket is fixedly connected to a driving motor, one end of the gear 2 passes through the fixed bracket and is fixedly connected to the output end of the driving motor, and one end of the vertical rod is evenly installed with a plurality of fixing mechanisms for driving the pressing plate to fit tightly with one end of the mounting plate.

[0008] By adopting the above technical scheme, by setting the fixing mechanism and cooperating with gear one and gear two, it is convenient to use the fixing mechanism to evenly fix the steel nail to be galvanized inside the installation groove, and then pull the fixing bracket to drive the vertical pole to be inserted into the electroplating tank, and at the same time, by starting the driving motor to drive gear two to mesh with gear one, and make gear one drive the two vertical poles to rotate with the inverted T-shaped support rod as the center of the circle, so that the steel nail fixed in the installation groove rotates inside the electroplating tank with the inverted T-shaped support rod as the center of the circle, and then utilize the space in the galvanizing tank and the flow of the galvanizing liquid to make the steel nail fully contact with the galvanizing liquid, so that the galvanizing of the steel nail is more uniform, and the efficiency of the galvanizing of the steel nail is improved.

[0009] Furthermore, the fixing mechanism includes a fixing plate fixedly connected to one end of the vertical pole, a resistance spring is fixedly connected to the bottom of the fixing plate, the resistance spring is sleeved on the periphery of the vertical pole, and one end of the resistance spring is fixedly connected to a hollow sliding sleeve, and a guide component is installed inside the hollow sliding sleeve for guiding the pressing plate to move along the length direction of the vertical pole.

[0010] By adopting the above technical scheme, by setting the guiding assembly in cooperation with the fixed disk and the resistance spring, it is convenient to utilize the rebound characteristics of the resistance spring to push out the hollow sleeve, so that the hollow sleeve drives the pressing disk to form a resistance with the mounting disk along the length direction of the vertical pole, and then it is convenient to utilize the pressing disk to cooperate with the mounting disk to clamp the cap end of the galvanized steel nail on the top of the mounting disk, thereby effectively improving the practicability of the device.

[0011] Furthermore, the guide assembly includes a guide rail symmetrically fixedly connected to the inner side of the hollow sliding sleeve, and one end of the fixed plate is symmetrically provided with a guide slot adapted to the guide rail.

[0012] By adopting the above technical solution, by setting the coordinated use of the guide rail and the guide slot, it is convenient to make the hollow sleeve clamp the guide rail through the guide slot when the hollow sleeve is pushed out by the resistance spring, and move along the length direction of the guide rail, thereby avoiding axial deflection when the hollow sleeve moves along the length direction of the vertical pole, and improving the stability of the device.

[0013] Furthermore, a plurality of interference cones are evenly and fixedly connected to the bottom of the pressing plate, and the interference cones are installed above the mounting grooves.

[0014] By adopting the above technical solution, the interference cone is set to form an interference with the top of the steel nail to be galvanized, thereby effectively reducing the obstruction of the top of the steel nail to be galvanized by the pressing disk, thereby improving the galvanizing effect of the steel nail.

[0015] Furthermore, a transmission gear is fixedly connected to the top of the vertical pole, and a transmission gear ring meshing with the fixed bracket is fixedly connected to the bottom of the fixed bracket.

[0016] By adopting the above technical scheme, by setting the coordinated use of the transmission gear and the transmission gear ring, it is convenient to drive the two vertical poles to drive the steel nails to revolve around the inverted T-shaped support rod as the center, while the vertical pole drives the transmission gear to engage with the transmission gear ring, and drives the steel nail fixed at one end of the mounting plate to rotate around the vertical pole as the center, thereby effectively improving the uniformity of the galvanizing of the steel nails and improving the galvanizing effect of the steel nails.

[0017] Furthermore, one end of the fixing bracket is symmetrically fixedly connected with a fixing ear block, one end of the fixing ear block is provided with a fixing socket, and a fixing bolt is inserted into the fixing socket.

[0018] By adopting the above technical solution, by setting the fixed ear block and the fixed socket and the fixed bolt for use in conjunction, when the fixed bracket is pulled to drive the fixed ear block to be erected on the top of the electroplating tank, it is convenient to pull one end of the fixed bolt through the fixed socket to form a threaded connection with the electroplating tank, thereby fixing the fixed bracket on the top of the electroplating tank and improving the stability of the device.

[0019] Furthermore, the surfaces of the vertical pole, the hollow sliding sleeve and the pressing plate are all coated with insulating paint.

[0020] By adopting the above technical solution, the electroplating effect on the surface of the opposing rod, the hollow sliding sleeve and the pressing disk is effectively reduced by setting the insulating paint, thereby extending the service life of the device.

[0021] Furthermore, the diameter of gear one is greater than the diameter of gear two.

[0022] By adopting the above technical solution, by setting the diameter of gear one to be larger than that of gear two, the rotation speed of gear two driven by the driving motor is reduced and transmitted to the inverted T-shaped support rod through gear one, so that the inverted T-shaped support rod rotates slowly, thereby effectively improving the rotation stability of the steel nail in the electroplating pool.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. By setting a fixing mechanism and cooperating with gear one and gear two, it is convenient to use the fixing mechanism to evenly fix the steel nails to be galvanized inside the installation groove, and then pull the fixing bracket to drive the vertical pole to insert into the electroplating tank. At the same time, by starting the driving motor to drive gear two to mesh with gear one, and make gear one drive the two vertical poles to rotate with the inverted T-shaped support rod as the center of the circle, so that the steel nails fixed in the installation groove rotate in the electroplating tank with the inverted T-shaped support rod as the center of the circle, and then use the space of the galvanizing tank and the flow of the galvanizing liquid to make the steel nails fully contact with the galvanizing liquid, so that the galvanizing of the steel nails is more uniform, and the galvanizing efficiency of the steel nails is improved.

[0025] 2. By setting up the coordinated use of the transmission gear and the transmission gear ring, it is convenient to drive the two vertical poles to drive the steel nails to revolve around the inverted T-shaped support rod as the center, while the vertical pole drives the transmission gear to engage with the transmission gear ring, and drives the steel nails fixed at one end of the mounting plate to rotate around the vertical pole as the center, thereby effectively improving the galvanizing uniformity of the steel nails and improving the galvanizing effect of the steel nails. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.

[0027] Figure 2 It is a three-dimensional structural schematic diagram of gear 1 and gear 2 in this application.

[0028] Figure 3 It is a schematic diagram of the internal structure of the hollow sliding sleeve in this application.

[0029] Description of reference numerals:

[0030] 1. Fixed bracket; 2. Inverted T-shaped support rod; 3. Vertical rod; 4. Mounting plate; 5. Mounting slot; 6. Hollow sliding sleeve; 7. Pressing plate; 8. Gear 1; 9. Gear 2; 10. Driving motor; 11. Fixed plate; 12. Resistance spring; 13. Guide rail; 14. Guide slot; 15. Resistance cone; 16. Transmission gear; 17. Transmission gear ring; 18. Fixed ear block; 19. Fixed socket; 20. Fixed bolt. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-3 This application is described in further detail.

[0032] The embodiment of the present application discloses a galvanized bracket for manufacturing steel nails.

[0033] Reference Figure 1-Figure 3 A galvanized bracket for manufacturing steel nails, comprising a fixed bracket 1, the bottom of the fixed bracket 1 is rotatably connected to an inverted T-shaped support rod 2, one end of the inverted T-shaped support rod 2 is symmetrically rotatably connected to a vertical rod 3, one end of the vertical rod 3 is evenly fixedly connected to a mounting plate 4, a plurality of mounting grooves 5 are evenly opened on the periphery of the mounting plate 4, one end of the vertical rod 3 is evenly sleeved with a hollow sliding sleeve 6, the bottom of the hollow sliding sleeve 6 is fixedly connected to a pressing plate 7, one end of the inverted T-shaped support rod 2 is fixedly connected to a gear 1 8, the bottom of the fixed bracket 1 is rotatably connected to a gear 2 9 meshing with the gear 1 8, the top of the fixed bracket 1 is fixedly connected to a driving motor 10, one end of the gear 2 9 passes through the fixed bracket 1 and is fixedly connected to the output end of the driving motor 10, and one end of the vertical rod 3 is evenly installed with a plurality of fixing mechanisms for driving the pressing plate 7 to fit tightly with one end of the mounting plate 4;

[0034] The fixing mechanism includes a fixing plate 11 fixedly connected to one end of the vertical rod 3, a resisting spring 12 fixedly connected to the bottom of the fixing plate 11, the resisting spring 12 is sleeved on the periphery of the vertical rod 3, and one end of the resisting spring 12 is fixedly connected to the hollow sliding sleeve 6, and a guiding component for guiding the pressing plate 7 to move along the length direction of the vertical rod 3 is installed inside the hollow sliding sleeve 6;

[0035] Moreover, the guide assembly includes a guide rail 13 symmetrically fixedly connected to the inner side of the hollow sleeve 6, and one end of the fixed plate 11 is symmetrically provided with a guide slot 14 adapted to the guide rail 13;

[0036] Furthermore, a plurality of abutment cones 15 are evenly and fixedly connected to the bottom of the pressing plate 7, and the abutment cones 15 are installed above the installation groove 5;

[0037] Furthermore, the surfaces of the upright pole 3 , the hollow sliding sleeve 6 and the pressing plate 7 are all coated with insulating paint.

[0038] When in use, first manually pull the hollow sliding sleeve 6 to drive the pressing plate 7 to move upward along the length direction of the vertical rod 3, and at the same time make the hollow sliding sleeve 6 push the resistance spring 12 to move in the direction of the fixed plate 11, and squeeze the resistance spring 12 to produce contraction deformation, so that the bottom of the pressing plate 7 drives the resistance cone 15 to disengage from the resistance with the top of the mounting plate 4, and then the steel nail to be galvanized is evenly hung inside the mounting groove 5, and then the hollow sliding sleeve 6 is loosened and the extrusion force applied by the hollow sliding sleeve 6 to the resistance spring 12 is released, so that the resistance spring 12 rebounds and pushes the hollow sliding sleeve 6 to push the pressing plate 7 to move downward along the length direction of the guide slide rail 13, and at the same time make the pressing plate 7 drive the resistance cone 15 to form a resistance with the top of the steel nail inserted into the mounting groove 5, so that the steel nail is fixed on one end of the mounting plate 4, and then the fixed bracket 1 is pulled to drive the vertical rod 3 to be inserted into the electroplating tank, so that the electroplating liquid wraps the steel nail to be galvanized fixed at one end of the mounting plate 4;

[0039] Then, by starting the driving motor 10, the gear 2 9 is driven to rotate, and the gear 2 9 is driven to mesh with the gear 1 8, and the gear 1 8 is driven to drive the inverted T-shaped support rod 2 to rotate, so that the inverted T-shaped support rod 2 drives the two vertical rods 3 to rotate with the inverted T-shaped support rod 2 as the center of the circle, and at the same time, the vertical rod 3 drives the steel nail fixed at one end of the mounting plate 4 to rotate inside the electroplating tank with the inverted T-shaped support rod 2 as the center of the circle, and then utilizes the space in the galvanizing tank and the flow of the galvanizing liquid to make the steel nail fully contact with the galvanizing liquid, so that the galvanizing of the steel nail is more uniform, thereby improving the galvanizing efficiency of the steel nail.

[0040] Reference Figure 1-Figure 3 , a transmission gear 16 is fixedly connected to the top of the upright pole 3, and a transmission gear ring 17 meshing with the fixed bracket 1 is fixedly connected to the bottom of the fixed bracket 1;

[0041] Among them, the diameter of gear 1 8 is greater than the diameter of gear 2 9.

[0042] When in use, by starting the drive motor 10 to drive gear 1 8 to mesh with gear 2 9, gear 1 8 drives the inverted T-shaped support rod 2 to drive the two vertical rods 3 to revolve, and the vertical rod 3 drives the transmission gear 16 to mesh with the transmission gear ring 17, and the transmission gear ring 17 drives the transmission gear 16 to drive the vertical rod 3 to rotate, so that the vertical rod 3 drives a plurality of steel nails hung on one end of the mounting plate 4 to revolve around the inverted T-shaped support rod 2 as the center of the circle, and rotate around the vertical rod 3 as the center of the circle, thereby further improving the uniformity of the galvanizing of the steel nails and improving the galvanizing effect of the steel nails.

[0043] Reference Figure 1 and Figure 2 One end of the fixed bracket 1 is symmetrically fixedly connected with a fixed ear block 18 , one end of the fixed ear block 18 is provided with a fixed socket 19 , and a fixing bolt 20 is inserted into the fixed socket 19 .

[0044] When in use, the vertical pole 3 is inserted into the galvanizing pool by pulling the fixed bracket 1, and at the same time, the fixed bracket 1 drives the two fixed ear blocks 18 to be erected on the top of the galvanizing pool, and then the fixed bolts 20 are pulled through the fixed sockets 19 to be threadedly connected to the top of the galvanizing pool, so as to facilitate the fixed connection between the fixed bracket 1 and the galvanizing pool parts and improve the stability of the device.

[0045] The implementation principle of a galvanized bracket for manufacturing steel nails in this embodiment is as follows: first, the hollow sliding sleeve 6 is manually pulled to drive the pressing plate 7 to move upward along the length direction of the vertical rod 3, and at the same time, the hollow sliding sleeve 6 pushes the resistance spring 12 to move in the direction of the fixed plate 11, and squeezes the resistance spring 12 to produce a contraction deformation, so that the bottom of the pressing plate 7 drives the resistance cone 15 to break away from the resistance with the top of the mounting plate 4, and then the steel nail to be galvanized is evenly hung inside the mounting groove 5, and then the hollow sliding sleeve 6 is loosened and the extrusion force applied by the hollow sliding sleeve 6 to the resistance spring 12 is released, so that the resistance spring 12 rebounds and pushes the hollow sliding sleeve 6 to push the pressing plate 7 to move downward along the length direction of the guide slide rail 13, and at the same time, the pressing plate 7 drives the resistance cone 15 to form a resistance with the top of the steel nail placed in the mounting groove 5, so that the steel nail is fixed at one end of the mounting plate 4, and then the fixed bracket 1 is pulled to drive the vertical rod 3 to insert into the electroplating tank, so that the electroplating liquid wraps the steel nail to be galvanized fixed at one end of the mounting plate 4;

[0046] Then, by starting the driving motor 10, the gear 2 9 is driven to rotate, and at the same time, the gear 2 9 is driven to mesh with the gear 1 8, and the gear 1 8 is driven to drive the inverted T-shaped support rod 2 to rotate, so that the inverted T-shaped support rod 2 drives the two vertical rods 3 to rotate with the inverted T-shaped support rod 2 as the center, and at the same time, the vertical rod 3 drives the steel nails fixed at one end of the mounting plate 4 to rotate inside the electroplating tank with the inverted T-shaped support rod 2 as the center, and then the vertical rod 3 drives the transmission gear 16 to mesh with the transmission gear ring 17, and the transmission gear ring 17 drives the transmission gear 16 to drive the vertical rod 3 to rotate, so that the vertical rod 3 drives the multiple steel nails hung on one end of the mounting plate 4 to revolve around the inverted T-shaped support rod 2 as the center, and rotate around the vertical rod 3 as the center, and then utilizes the space in the galvanizing pool and the flow of the galvanizing liquid to make the steel nails fully contact with the galvanizing liquid.

Claims

1. A galvanized bracket for manufacturing steel nails, comprising a fixed bracket (1), characterized in that: The bottom of the fixed bracket (1) is rotatably connected to an inverted T-shaped support rod (2), one end of the inverted T-shaped support rod (2) is symmetrically rotatably connected to a vertical rod (3), one end of the vertical rod (3) is evenly fixedly connected to a mounting plate (4), a plurality of mounting grooves (5) are evenly arranged on the periphery of the mounting plate (4), one end of the vertical rod (3) is evenly sleeved with a hollow sliding sleeve (6), the bottom of the hollow sliding sleeve (6) is fixedly connected to a pressing plate (7), one end of the inverted T-shaped support rod (2) is fixedly connected to a gear 1 (8), the bottom of the fixed bracket (1) is rotatably connected to a gear 2 (9) meshing with the gear 1 (8), the top of the fixed bracket (1) is fixedly connected to a driving motor (10), one end of the gear 2 (9) passes through the fixed bracket (1) and is fixedly connected to the output end of the driving motor (10), and one end of the vertical rod (3) is evenly installed with a plurality of fixing mechanisms for driving the pressing plate (7) to fit tightly with one end of the mounting plate (4).

2. A galvanized bracket for manufacturing steel nails according to claim 1, characterized in that: The fixing mechanism comprises a fixing plate (11) fixedly connected to one end of the vertical rod (3); a resisting spring (12) is fixedly connected to the bottom of the fixing plate (11); the resisting spring (12) is sleeved on the periphery of the vertical rod (3); and one end of the resisting spring (12) is fixedly connected to a hollow sliding sleeve (6); a guiding component for guiding the pressing plate (7) to move along the length direction of the vertical rod (3) is installed inside the hollow sliding sleeve (6).

3. A galvanized bracket for manufacturing steel nails according to claim 2, characterized in that: The guide assembly comprises a guide rail (13) symmetrically fixedly connected to the inner side of the hollow sliding sleeve (6); one end of the fixed plate (11) is symmetrically provided with a guide slot (14) adapted to the guide rail (13).

4. A galvanized bracket for manufacturing steel nails according to claim 1, characterized in that: A plurality of interference cones (15) are evenly and fixedly connected to the bottom of the pressing plate (7), and the interference cones (15) are installed above the installation groove (5).

5. The galvanized bracket for manufacturing steel nails according to claim 1, characterized in that: The top of the upright pole (3) is fixedly connected to a transmission gear (16), and the bottom of the fixed bracket (1) is fixedly connected to a transmission gear ring (17) meshing with the fixed bracket (1).

6. The galvanized bracket for manufacturing steel nails according to claim 1, characterized in that: One end of the fixing bracket (1) is symmetrically fixedly connected to a fixing ear block (18), one end of the fixing ear block (18) is provided with a fixing plug hole (19), and a fixing bolt (20) is inserted into the fixing plug hole (19).

7. The galvanized bracket for manufacturing steel nails according to claim 1, characterized in that: The surfaces of the upright pole (3), the hollow sliding sleeve (6) and the pressing plate (7) are all coated with insulating paint.

8. The galvanized bracket for manufacturing steel nails according to claim 1, characterized in that: The diameter of the gear one (8) is greater than the diameter of the gear two (9).