Carding machine for cotton spinning yarn processing

Abstract

The utility model relates to the field of carding machines, and discloses a cotton spinning yarn processing carding machine which comprises a first pipeline, the bottom of the first pipeline is fixedly connected with a second pipeline, the outside of the second pipeline is fixedly connected with a fan, the inside of the first pipeline is rotatably connected with two carding shafts, and the front ends of the carding shafts are fixedly connected with first gears. The two first gears are in meshed connection, a first motor is fixedly connected to the front side of the first pipeline, the output end of the first motor is fixedly connected to the front side of the first gear on the left side, a second motor is fixedly connected to the right side of the first pipeline, and a disc is fixedly connected to the output end of the second motor. According to the cotton carding device, the disc is driven by the second motor to rotate, the sliding frame drives the push rod to do reciprocating motion ceaselessly, cotton is pushed to the carding shaft under the condition that the first motor is matched to drive the first gear to drive the carding shaft to rotate, the cotton carding speed is increased, and the cotton is prevented from blocking the interior of the first pipeline.

Description

Technical Field

[0001] The utility model relates to the field of cotton carding machines, in particular to a cotton carding machine for processing cotton spinning yarns. Background Art

[0002] Cotton yarn is a kind of yarn made of cotton fiber, which is soft, breathable and hygroscopic. It is widely used in the textile industry to make various clothing, household items and industrial products. The quality of cotton yarn depends on the length, strength and spinning process of the fiber, which affects the quality and durability of the final product. In the spinning process, cotton fibers go through steps such as cleaning, spinning, twisting, etc., and finally form yarns of various specifications and colors to meet different needs. The application of cotton yarn is not limited to clothing, but is also widely used in household textiles such as bedding and curtains, as well as industrial uses such as weaving, sewing and loom manufacturing.

[0003] The carding machine is a key equipment in the textile industry. It is used to process cotton and comb it into long and thin cotton fiber strips. It uses rotating carding needles and carding teeth to untie, clean and parallelize the cotton bundles, remove impurities and short fibers, and improve the quality and fiber length of the cotton fibers. The function of the carding machine is to process the original cotton into a state suitable for spinning, ready for subsequent spinning processes. Its efficiency and operability directly affect the quality and production cost of textiles. Modern carding machines have complex structures and can automatically adjust and monitor to improve production efficiency and cotton fiber utilization. It is one of the indispensable key equipment in the textile industry.

[0004] When using a carding machine to comb cotton, the cotton is processed through a pipe by a fan. However, when the amount of cotton is too large, it will cause blockage, thereby slowing down the processing efficiency. However, traditional devices are sealed and cannot be unblocked, and the pipes can only be disassembled for manual processing, which is time-consuming, labor-intensive and inefficient. Therefore, a carding machine for cotton spinning yarn processing is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a cotton carding machine for cotton spinning yarn processing, aiming to improve the problem that when the amount of cotton is too large, it will cause blockage, thereby slowing down the processing efficiency, and the pipeline can only be disassembled for manual processing, which is time-consuming and labor-intensive.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a carding machine for cotton spinning yarn processing, comprising a pipe 1, a pipe 2 is fixedly connected to the bottom of the pipe 1, a fan is fixedly connected to the outside of the pipe 2, two combing shafts are rotatably connected to the inside of the pipe 1, a gear 1 is fixedly connected to the front end of the combing shaft, the two gears 1 are meshingly connected, a motor 1 is fixedly connected to the front side of the pipe 1, the output end of the motor 1 is fixedly connected to the front side of the gear 1 on the left side, the right side of the pipe 1 is fixedly connected to the motor 2, the output end of the motor 2 is fixedly connected to a disc, a sliding frame is slidably connected to the left side of the disc, a push rod is fixedly connected to the bottom of the sliding frame, and a discharge assembly is installed at the bottom of the pipe 2.

[0007] As a further description of the above technical solution:

[0008] The discharge assembly includes a discharge port, the top of the discharge port is fixedly connected to the bottom of the second pipe, the front side of the discharge port is fixedly connected to a motor three, the output end of the motor three is fixedly connected to a gear two, the rear side of the gear two is fixedly connected to a baffle one, the inside of the discharge port is fixedly connected to a fixed plate one, the right side of the top of the discharge port is fixedly connected to a fixed plate two, the inside of the discharge port is slidably connected to a baffle two, the front end of the baffle two is fixedly connected to a gear three, and the gear three is meshed with the gear two.

[0009] As a further description of the above technical solution:

[0010] The outside of the push rod is slidably connected to the inside of the right side of the pipeline, and the rear side of the gear is rotationally connected to the front side of the pipeline.

[0011] As a further description of the above technical solution:

[0012] The right side of the fan is fixedly connected to the left side of the pipeline.

[0013] As a further description of the above technical solution:

[0014] The rear side of the gear 2 is rotatably connected to the front side of the discharge port, and the rear side of the gear 3 is rotatably connected to the front side of the discharge port.

[0015] As a further description of the above technical solution:

[0016] The left side of the baffle plate 1 is rotatably connected to the inner wall of the discharge port, and the right side of the fixed plate 2 is fixedly connected to the inner wall of the second pipe.

[0017] As a further description of the above technical solution:

[0018] The left side of the second baffle is rotatably connected to the inner wall of the second pipe.

[0019] As a further description of the above technical solution:

[0020] The right side of the baffle plate 1 is in contact with the left side of the fixing plate 1, and the right side of the baffle plate 2 is in contact with the left side of the fixing plate 2.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the disc is driven to rotate by the motor 2, so that the slide frame drives the push rod to reciprocate continuously, so that the cotton is pushed to the combing shaft under the condition that the motor 1 drives the gear 1 to rotate, so that the speed of combing the cotton is accelerated, and the cotton is prevented from being blocked in the pipe 1;

[0023] 2. In the utility model, the motor 3 drives and the gear 2 meshes with the gear 3, which drives the baffle 1 and the baffle 2 to rotate, and cooperates with the fixed plate 1 and the fixed plate 2 to discharge the stones and other debris in the cotton, and the pipe 2 always remains sealed during the discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic diagram of a carding machine for cotton spinning yarn processing proposed by the utility model;

[0025] Figure 2 This is a schematic structural diagram of the carding shaft of the carding machine for cotton spinning yarn processing proposed by the utility model;

[0026] Figure 3 It is a structural schematic diagram of the motor 3 of the carding machine for cotton spinning yarn processing proposed by the utility model;

[0027] Figure 4 The utility model is a schematic structural diagram of a baffle plate 1 of a carding machine for processing cotton spinning yarn.

[0028] Legend:

[0029] 1. Pipeline 1; 2. Pipeline 2; 3. Fan; 4. Combing shaft; 5. Gear 1; 6. Motor 1; 7. Motor 2; 8. Disc; 9. Slide frame; 10. Push rod; 11. Discharge port; 12. Motor 3; 13. Gear 2; 14. Baffle 1; 15. Fixed plate 1; 16. Fixed plate 2; 17. Baffle 2; 18. Gear 3. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 - Figure 4 The utility model provides an embodiment: a carding machine for cotton spinning yarn processing, comprising a pipeline 1, a pipeline 2 is fixedly connected to the bottom of the pipeline 1, a fan 3 is fixedly connected to the outside of the pipeline 2, two combing shafts 4 are rotatably connected to the inside of the pipeline 1, a gear 5 is fixedly connected to the front end of the combing shaft 4, and the two gears 5 are meshed and connected, a motor 6 is fixedly connected to the front side of the pipeline 1, the output end of the motor 6 is fixedly connected to the front side of the left gear 5, a motor 2 is fixedly connected to the right side of the pipeline 1, a disc 8 is fixedly connected to the output end of the motor 27, a sliding frame 9 is slidably connected to the left side of the disc 8, a push rod 10 is fixedly connected to the bottom of the sliding frame 9, a discharge assembly is installed at the bottom of the pipeline 2, and the discharge assembly is used to discharge stones and other debris contained in the cotton, the push rod 10 is externally slidably connected to the inside of the right side of the pipeline 1, the rear side of the gear 5 is rotatably connected to the front side of the pipeline 1, and the right side of the fan 3 is fixedly connected to the left side of the pipeline 1.

[0032] Specifically, pipe 1 is a pipe for transporting large pieces of cotton, pipe 2 2 is a pipe for transporting combed cotton, fan 3 is used to suck cotton from pipe 1 into pipe 2 2 and output it to subsequent processing equipment, combing shaft 4 is used to comb out large pieces of cotton and pick out debris at the same time, gear 1 5 is used to ensure that the two combing shafts 4 rotate toward the middle at the same time, motor 1 6 is used to drive the combing shaft 4 to rotate to achieve combing, motor 2 7 is used to drive the disc 8 to rotate, disc 8 is used to make the slide frame 9 move up and down back and forth, and the slide frame 9 is used to drive the push rod 10 to reciprocate and push the cotton to the combing shaft 4 for quick combing to avoid blockage.

[0033] Reference Figure 1 - Figure 4The discharge assembly includes a discharge port 11, the top of the discharge port 11 is fixedly connected to the bottom of the pipe 2, the front side of the discharge port 11 is fixedly connected to a motor 3 12, the output end of the motor 3 12 is fixedly connected to a gear 2 13, the rear side of the gear 2 13 is fixedly connected to a baffle 14, the inside of the discharge port 11 is fixedly connected to a fixed plate 15, the right side of the top of the discharge port 11 is fixedly connected to a fixed plate 2 16, the inside of the discharge port 11 is slidably connected to a baffle 2 17, and the front end of the baffle 2 17 is fixedly connected to a gear 3 18, gear three 18 and gear two 13 are meshed, the rear side of gear two 13 is rotatably connected to the front side of the discharge port 11, the rear side of gear three 18 is rotatably connected to the front side of the discharge port 11, the left side of baffle one 14 is rotatably connected to the inner wall of the discharge port 11, the right side of fixed plate two 16 is fixedly connected to the inner wall of pipe two 2, the left side of baffle two 17 is rotatably connected to the inner wall of pipe two 2, the right side of baffle one 14 and the left side of fixed plate one 15 are abutted, and the right side of baffle two 17 and the left side of fixed plate two 16 are abutted.

[0034] Specifically, the discharge port 11 is a container for collecting debris, the motor three 12 is used to drive the gear two 13 to rotate, the gear two 13 is engaged with the gear three 18 to drive the baffle two 17 and the baffle one 14 to rotate in opposite directions, the baffle two 17 moves down when the baffle one 14 moves up, and the baffle two 17 moves up when the baffle one 14 moves down, the fixed plate one 15 is a sealing plate in contact with the baffle one 14, and the fixed plate two 16 is a sealing plate in contact with the baffle two 17, so that no matter whether the baffle one 14 is opened or the pipe wall, the pipe two 2 always remains sealed.

[0035] Working principle: When using this device, first put the cotton at the entrance of pipe 1, and control the fan 3 and motor 6 to work. The fan 3 sucks the cotton and drives the left gear 5 through the motor 6. The two combing shafts 4 rotate synchronously to the middle through meshing to comb the cotton into small pieces. When a large amount of cotton enters pipe 1 at one time, the motor 2 7 is controlled to rotate, driving the disc 8 to rotate, driving the slide frame 9 to make the push rod 10 constantly reciprocate in the pipe 1 to squeeze the cotton to the combing shaft 4 for rapid combing to avoid blockage. The combed cotton is transported to the next processing device through pipe 2, and combed at the same time. The shaft 4 will also sort out the stones and other debris. Since the stones are heavy, the fan 3 cannot suck them out, so they will fall into the discharge port 11 and concentrate on the fixed plate 2 16 and the baffle 2 17. After processing for a period of time, the program will automatically control the motor 3 12 to start, drive the gear 2 13 to rotate and also drive the gear 3 18 to rotate in the opposite direction. At this time, the baffle 1 14 will move up and the baffle 2 17 will move down, and the stones will fall onto the baffle 1 14 and the fixed plate 1 15. Then the motor 3 12 will reverse, and the baffle 1 14 will move down and the baffle 2 17 will move up. At this time, the stones will be discharged from the discharge port 11, and the pipe 2 2 will always remain sealed.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carding machine for processing cotton yarn, comprising a pipeline (1), characterized in that: The bottom of the pipe 1 (1) is fixedly connected to the pipe 2 (2), the outside of the pipe 2 (2) is fixedly connected to a fan (3), the inside of the pipe 1 (1) is rotatably connected to two combing shafts (4), the front end of the combing shaft (4) is fixedly connected to a gear 1 (5), the two gears 1 (5) are meshingly connected, the front side of the pipe 1 (1) is fixedly connected to a motor 1 (6), the output end of the motor 1 (6) is fixedly connected to the front side of the gear 1 (5) on the left side, the right side of the pipe 1 (1) is fixedly connected to the motor 2 (7), the output end of the motor 2 (7) is fixedly connected to a disc (8), the left side of the disc (8) is slidably connected to a slide frame (9), the bottom of the slide frame (9) is fixedly connected to a push rod (10), and a discharge assembly is installed at the bottom of the pipe 2 (2).

2. The carding machine for cotton yarn processing according to claim 1, characterized in that: The discharge assembly comprises a discharge port (11), the top of the discharge port (11) is fixedly connected to the bottom of the second pipe (2), the front side of the discharge port (11) is fixedly connected to a motor three (12), the output end of the motor three (12) is fixedly connected to a gear two (13), the rear side of the gear two (13) is fixedly connected to a baffle one (14), the inside of the discharge port (11) is fixedly connected to a fixed plate one (15), the right side of the top of the discharge port (11) is fixedly connected to a fixed plate two (16), the inside of the discharge port (11) is slidably connected to a baffle two (17), the front end of the baffle two (17) is fixedly connected to a gear three (18), and the gear three (18) is meshed with the gear two (13).

3. The carding machine for cotton yarn processing according to claim 1, characterized in that: The push rod (10) is externally slidably connected to the inside of the right side of the pipe one (1), and the rear side of the gear one (5) is rotationally connected to the front side of the pipe one (1).

4. The carding machine for cotton yarn processing according to claim 1, characterized in that: The right side of the fan (3) is fixedly connected to the left side of the pipeline 1 (1).

5. The carding machine for cotton yarn processing according to claim 2, characterized in that: The rear side of the gear 2 (13) is rotatably connected to the front side of the discharge port (11), and the rear side of the gear 3 (18) is rotatably connected to the front side of the discharge port (11).

6. The carding machine for cotton yarn processing according to claim 2, characterized in that: The left side of the baffle plate 1 (14) is rotatably connected to the inner wall of the discharge port (11), and the right side of the fixed plate 2 (16) is fixedly connected to the inner wall of the pipe 2 (2).

7. The carding machine for cotton yarn processing according to claim 2, characterized in that: The left side of the baffle plate 2 (17) is rotatably connected to the inner wall of the pipe 2 (2).

8. The carding machine for cotton yarn processing according to claim 2, characterized in that: The right side of the baffle plate 1 (14) is in contact with the left side of the fixing plate 1 (15), and the right side of the baffle plate 2 (17) is in contact with the left side of the fixing plate 2 (16).

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