Novel automobile hidden electric switch outer handle structure

Through the new hidden electric external handle structure of automobiles, the transmission process is simplified by using cams and delay mechanisms, and the problems of complex and low efficiency of handle transfer structure in the prior art are solved, and efficient and safe door operation is achieved.

CN222863144UActive Publication Date: 2025-05-13HUBEI ALI PRECISION MFG TECH CO LTD
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Patent Information

Application Number
CN202421847809.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-13
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing automobile hidden handle transfer structure is complex and the transmission efficiency is low, which often leads to handle transfer failures.

Method used

The new car hidden electric external handle structure, including base assembly and handle assembly, is directly connected to the skeleton through the cam, simplifying the transmission process, and segmented control unlocking is achieved through the delay mechanism to avoid malfunction of the door lock.

Benefits of technology

The structure is simplified, the transmission efficiency is improved, the failure rate is reduced, the door safety is ensured in extreme cases, and the loading process is facilitated through the positioning structure and the U-shaped buckle.

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Abstract

The utility model discloses a novel automobile hidden type electric switch outer handle structure which comprises a base assembly used for being installed on an automobile door and a handle assembly installed on the base assembly, when the handle assembly is located at the closing position, the handle assembly covers the base assembly, and when the handle assembly is located at the upturning opening position, the handle assembly covers the base assembly. The handle assembly is unfolded towards the outer side of the vehicle door; the base assembly comprises a base and a framework, the framework is hinged to the base, a torsional spring is arranged between the framework and the base, the handle assembly is connected with the framework, an execution driving mechanism and a delay mechanism are arranged on the base, the execution driving mechanism comprises a cam and an actuator, the output end of the actuator is connected with a first pin shaft, and the cam is arranged on the first pin shaft in a sleeving mode. The cam is arranged on one side of the framework and is in contact connection with the framework, and the delay mechanism is connected with the framework and is connected with a pull wire or a pull rod. According to the utility model, the intermediate transmission process is reduced, the structure is simplified, the failure rate is reduced, misoperation of the car door lock is avoided, and the car door lock is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle door locks, in particular to a novel hidden electric opening outside handle structure for a vehicle. Background Art

[0002] At present, the transmission structure of hidden car handles is complex and the transmission efficiency is low, which often leads to transmission failure of the car handles. There is an urgent need for a hidden car handle with a simple structure and high transmission efficiency. Summary of the invention

[0003] The utility model aims to provide a novel automobile hidden electric opening outside handle structure, which has a simple structure and high transmission efficiency.

[0004] The technical solution adopted by the utility model is:

[0005] A novel hidden electric opening exterior handle structure for automobiles, comprising a base assembly for installation on a vehicle door and a handle assembly installed on the base assembly, wherein the handle assembly can be flipped between an upward flip-open position and a closed position, wherein when the handle assembly is located at the closed position, the handle assembly covers the base assembly, and when the handle assembly is located at the upward flip-open position, the handle assembly is unfolded toward the outside of the vehicle door;

[0006] The base assembly includes a base and a frame. The base is arranged on the door panel. The frame is hinged to the base through a pin shaft. The frame can be turned up and down around the pin shaft. A torsion spring is arranged between the frame and the base. The torsion spring is used to reset the frame. The handle assembly is connected to the frame.

[0007] An execution drive mechanism and a delay mechanism are provided on the base. The execution drive mechanism includes a cam and an actuator. The output end of the actuator is connected to a first pin shaft. The first pin shaft is arranged on the base. The cam is sleeved on the first pin shaft. The cam is arranged on one side of the frame. The cam is in contact with the frame. The delay mechanism is arranged on one side of the frame and connected to the frame. The delay mechanism is connected to a pull wire or a pull rod. The pull wire or the pull rod is used to connect to the door lock body.

[0008] Preferably, the delay mechanism includes a delay pivot arm, which is arranged on the base through a second pin shaft and can rotate around the second pin shaft. The delay pivot arm is meshed with a gear on the skeleton. An arc-shaped slide groove is provided on the delay pivot arm, and a slider is provided in the arc-shaped slide groove. The slider can slide along the arc-shaped slide groove, and the slider is connected to a pull wire or a pull rod.

[0009] Preferably, the base assembly is provided with an on / off switch assembly, and the on / off switch assembly is arranged on one side of the handle assembly;

[0010] A button cap is provided on the outer surface of the handle assembly, and the handle assembly can be flipped between an upwardly flipped open position and a closed position;

[0011] When the handle assembly is located at the closed position, the handle assembly covers the base assembly and the push-on / lock switch assembly thereon, and the button cap contacts the contact point of the push-on / lock switch assembly.

[0012] Preferably, a locking block is provided on one side of the frame, and the locking block is sleeved on the second pin shaft. The locking block is hinged to the base through the second pin shaft and can rotate around the hinge point of the second pin shaft. A return spring is provided between the locking block and the base; the locking block is used specifically for when the vehicle is in extreme situations, such as collision, skidding and other times when the acceleration is very large, the locking block flips over and presses against the frame due to inertial acceleration, and the locking block protects the locking handle, so that the handle will not flip up and unlock due to inertia, thereby ensuring that the door will not open by itself under extreme circumstances.

[0013] The actuator drives the first pin shaft to rotate, and the cam drives the frame and the handle assembly to flip to a pre-door opening position along with the rotation of the first pin shaft. The pre-door opening position of the handle assembly is between the closed position and the flip-up open position, so that a human hand can be inserted under the handle assembly.

[0014] A limit switch is provided on one side of the cam. When the cam drives the frame and the handle assembly to flip up to the flip-up open position, the limit structure on the cam touches the limit switch and the actuator stops working.

[0015] Preferably, a lock core is also provided on the base assembly, and a key hole of the lock core is exposed outside the base assembly. When the handle assembly is in the closed position, the key hole is covered, and when the handle assembly is in the flip-up open position, the key hole is exposed.

[0016] Preferably, the handle assembly comprises a handle bracket and a handle cover, the handle cover is arranged on the outer surface of the handle bracket, and the handle bracket is connected to the frame.

[0017] Preferably, a positioning structure and / or a U-shaped spring buckle is provided on the handle bracket, and the positioning structure and / or the U-shaped spring buckle are inserted into corresponding grooves on the frame.

[0018] Preferably, an anti-deformation structure is provided on the handle bracket.

[0019] Preferably, U-shaped grooves are provided on both sides of the base assembly, and the base assembly is installed from the back side of the door outer panel and is hung on the edge of the handle hole of the door outer panel through the U-shaped grooves on both sides.

[0020] Preferably, a socket surface groove is provided on the outer panel of the vehicle door, and the socket surface groove is arranged below the handle assembly to form an extending space.

[0021] The beneficial effects of the utility model are:

[0022] 1. The utility model is directly connected to the frame through a cam, which directly drives the frame and the handle assembly to flip, reduces the intermediate transmission process, simplifies the structure, reduces the failure rate, and realizes segmented control unlocking through a delay mechanism. In the electric drive stage, when the actuator drives the frame to flip to the pre-door opening position through the cam, the frame flips. The delay mechanism can prevent the pull wire or pull rod from moving with the frame at this time. The pull wire or pull rod will not act on the door lock at this time, thereby avoiding malfunction of the door lock and protecting the door lock.

[0023] 2. When the vehicle is in extreme situations, such as collision, skidding and other situations where the acceleration is very large, the locking block will flip against the frame due to inertial acceleration, and the locking block will protect the locking handle, so that the handle will not flip up and unlock due to inertia, ensuring that the door will not open by itself under extreme circumstances, thereby enhancing the safety under extreme vehicle conditions and the stability of abnormal door opening; the positioning structure and / or U-shaped spring buckle and corresponding grooves facilitate the positioning and fixing methods of loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of a new type of hidden electric opening outside handle structure for automobiles assembled on a vehicle door in an embodiment of the utility model;

[0025] Figure 2 It is a schematic diagram of a novel hidden electric opening handle structure for a vehicle in an embodiment of the utility model;

[0026] Figure 3 It is a schematic diagram of the front side of the base assembly in the embodiment of the utility model;

[0027] Figure 4 It is a schematic diagram of the reverse side of the base assembly in the embodiment of the utility model;

[0028] Figure 5 It is a schematic diagram of the front and side view of the handle assembly in the embodiment of the utility model;

[0029] Figure 6 It is a reverse side schematic diagram of the handle assembly in the embodiment of the utility model;

[0030] Figure 7 It is a schematic diagram of a new type of hidden electric opening handle structure for a car when the handle assembly is in a closed position in an embodiment of the utility model;

[0031] Figure 8 yes Figure 7 AA section view;

[0032] Fig. 9 It is a schematic diagram of a new type of hidden electric opening outside handle structure for a car when the handle assembly in the embodiment of the utility model is in the pre-door opening position;

[0033] Fig.10 yes Fig. 9 AA section view;

[0034] Fig.11 It is a schematic diagram of a new type of hidden electric opening handle structure for a car when the handle assembly in the embodiment of the utility model is in the flip-up opening position;

[0035] Fig.12 yes Fig.11 AA section view;

[0036] Fig.13 It is a schematic structural diagram of the delayed rotating arm of the handle assembly in the closed position in the embodiment of the utility model;

[0037] Fig.14 It is a schematic diagram of the structure of the delayed rotating arm of the handle assembly in the pre-door opening position in the embodiment of the utility model;

[0038] Fig.15 It is a schematic structural diagram of the delayed rotating arm of the handle assembly in the embodiment of the utility model when the handle assembly is in the flip-up open position.

[0039] In the figure: 1-door; 2-base assembly; 201-base; 202-frame; 203-nut; 204-first pin; 205-torsion spring; 206-open / close switch assembly; 207-fastening bolt; 208-lock cylinder; 209-locking block; 210-limit switch; 211-pull wire; 212-cam; 213-actuator; 214-delay arm; 215-second pin; 216-sealing ring;

[0040] 3-handle assembly; 301-handle cover; 302-button cap; 303-handle bracket; 4-socket groove;

[0041] 801-U-shaped groove; 901-anti-deformation structure; 902-positioning structure; 903-U-shaped spring buckle. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0043] In the description of the present utility model, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like are involved, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0044] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0045] Example 1

[0046] A new type of hidden electric opening handle structure for automobiles, such as Figures 1 to 6 As shown, it includes a base assembly for installation on a vehicle door and a handle assembly installed on the base assembly, the handle assembly can be flipped between an upward flip-open position and a closed position, when the handle assembly is in the closed position, the handle assembly covers the base assembly, and the outer surface of the handle assembly is flush with the outer surface of the vehicle door, when the handle assembly is in the upward flip-open position, the handle assembly is unfolded to the outer side of the vehicle door;

[0047] The base assembly includes a base 201 and a frame 202. The base 201 is arranged on the door panel. The frame 202 is hinged to the base through a pin 204. The frame can be turned up and down around the hinge of the pin. A torsion spring 205 is arranged between the frame and the base. The torsion spring 205 is sleeved on the pin. The torsion spring 205 is used to reset the frame 202. The handle assembly is connected to the frame.

[0048] An actuator driving mechanism and a delay mechanism are provided on the base, and the actuator of the actuator driving mechanism is used to connect with the door controller; the actuator driving mechanism includes a cam 212 and an actuator 213, and the output end of the actuator 213 is connected with a first pin shaft 204, the first pin shaft 204 is arranged on the base, the cam 212 is sleeved on the first pin shaft 204, the cam is arranged on one side of the frame, the cam is in contact with the frame, the delay mechanism is arranged on one side of the frame, connected with the frame, and the delay mechanism is connected with a pull wire or a pull rod.

[0049] When the car controller detects that the key is close to the door or receives a signal source, the actuator 213 drives the first pin shaft 204 to rotate, and the cam rotates with the first pin shaft. The cam drives the frame and the handle assembly to flip to the pre-door opening position. The pre-door opening position of the handle assembly is between the closed position and the upward opening position, which is convenient for a person to insert a hand under the handle assembly. Due to the existence of the delay mechanism, the pull rod or pull wire will not flip with the frame.

[0050] Furthermore, the actuator is a drive motor.

[0051] Example 2

[0052] The delay mechanism is further limited on the basis of Example 1, and the performance of Example 2 after the limitation is even better.

[0053] The delay mechanism includes a delay arm 214, which is arranged on the base through a second pin shaft and can rotate around the second pin shaft. The delay arm 214 is meshed with the fan gear on the frame, and the frame interacts with the delay arm. An arc-shaped slide groove is provided on the delay arm, and a slider is provided in the arc-shaped slide groove. The slider can slide along the arc-shaped slide groove, and the slider is connected to a pull wire or a pull rod; the pull wire or the pull rod is used to connect with the door lock body. During the electric drive stage through the actuator 213, the door lock cannot be in a semi-unlocked state or a pre-tensioned state, otherwise the door lock will fail to function. The delay arm can avoid this situation and protect the door lock; when the actuator drives the frame to flip to the pre-opening position through the cam, the frame flips, driving the delay arm to flip, and the slider slides relative to the delay arm in the arc-shaped slide groove. At this time, the pull wire or the pull rod will not move with the flipping of the frame, so that the pull wire or the pull rod will not act on the door lock at this time.

[0054] Further, an open / close switch assembly 206 is provided on the frame of the base assembly, and the open / close switch assembly 206 is provided on one side of the handle assembly;

[0055] A button cap 302 is provided on the outer surface of the handle assembly, and the handle assembly can be flipped between an upwardly flipped open position and a closed position;

[0056] When the handle assembly is located at the closed position, the handle assembly covers the base assembly and the push-on / lock switch assembly 206 thereon, and the button cap 302 contacts the contact of the push-on / lock switch assembly 206 .

[0057] Furthermore, a locking block is provided on one side of the frame, and the locking block 209 is sleeved on the second pin shaft. The locking block is hinged to the base through the second pin shaft and can rotate around the hinge point of the second pin shaft. A return spring is provided between the locking block and the base; the locking block is used specifically for when the car is in extreme situations, such as collision, skidding, etc., when the acceleration is very large, the locking block flips over and presses against the frame due to inertial acceleration, and the locking block protects the locking handle, so that the handle will not flip up and unlock due to inertia, ensuring that the door will not open by itself under extreme circumstances.

[0058] Furthermore, a limit switch 210 is provided on one side of the cam. When the cam drives the frame and the handle assembly to flip up to the pre-door opening position, the limit structure on the cam touches the limit switch 210 and the actuator stops working.

[0059] Furthermore, a lock core 208 is provided on the base assembly, and a key hole of the lock core 208 is exposed outside the base assembly. When the handle assembly is in the closed position, the key hole is covered, and when the handle assembly is in the flip-up open position, the key hole is exposed.

[0060] Furthermore, the handle assembly includes a handle bracket 303 and a handle cover 301. The handle cover 301 is arranged on the outer surface of the handle bracket, and the handle bracket 303 is connected to the frame; the handle bracket 303 is L-shaped.

[0061] Furthermore, a positioning structure 902 and / or a U-shaped spring buckle 903 are provided on the handle bracket 303 , and the positioning structure and / or the U-shaped spring buckle are obliquely inserted into corresponding grooves on the frame 202 at a certain angle.

[0062] Furthermore, an anti-deformation structure 901 is provided on the handle bracket 303. The anti-deformation structure 901 is similar to a reinforcing rib. The handle is normally flipped up at the beginning. This structure prevents the handle from being opened abnormally and buckled down from the upper edge of the handle to prevent it from falling off and deforming.

[0063] Furthermore, U-shaped grooves 801 are provided on both sides of the base assembly, and the base assembly is installed on the handle hole of the door outer panel from the back side of the door outer panel, and is hung on the edge of the handle hole of the door outer panel through the U-shaped grooves 801 on both sides.

[0064] Furthermore, a socket surface groove is provided on the outer panel of the vehicle door, and the socket surface groove is arranged below the handle assembly to form an extending space.

[0065] The working principle of this utility model:

[0066] When the handle structure is at rest, Figure 7-8 As shown, after receiving the instruction, the actuator 213 drives the cam 212 through the spline, and after the outer pull handle assembly is turned up to a certain angle, the limit structure on the cam touches the limit switch 210, and the actuator stops working. Figures 9-10 As shown, this structural feature reduces the loss of force during the transmission process, and the frame 202 and the delay arm 214 are linked by gears; Figures 13-15 As shown, the delayed rotating arm rotates from a stationary state to a certain position, and the wire is in a stationary state during the pulling process; when the handle structure is electrically flipped up, as shown in Figures 9-10 As shown, the handle assembly of the handle structure can be further flipped up to the maximum angle, such as Figures 11-12 As shown, during this process, the pull line starts to move, such as Figures 13-15 , to achieve the purpose of unlocking; when the car reaches a certain acceleration outward in a special collision environment, a locking block 209 is provided to move with the handle first, and after rotating to a certain angle, the movement of the handle can be restricted to ensure that the door will not be opened when the handle collides; the product structure realizes the characteristics of one axis for multiple uses, simple structure and high transmission efficiency.

[0067] Installation highlights: Base components, such as Figure 3 As shown, it is installed from the back of the outer plate, hung on the edge of the outer plate through the U-shaped grooves 801 on both sides, fastened by screws at both ends, and then fastened to the reinforcing plate from the upper side of the back base through bolts 207. This structure facilitates the loading process and reduces the difficulty of stamping the reinforcing plate.

[0068] like Figure 6 As shown, the handle bracket 303 in the handle assembly is provided with an anti-deformation structure 901, and the U-shaped spring buckle 903, the positioning structure 902 and the anti-deformation structure 901 are obliquely assembled with the frame 202 at a certain angle, thereby improving the structural strength of the product.

[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0070] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

Claims

1. A novel hidden electric open handle structure for a vehicle, comprising a base assembly for installation on a vehicle door and a handle assembly installed on the base assembly, wherein the handle assembly can be flipped between an upward flip open position and a closed position, wherein when the handle assembly is in the closed position, the handle assembly covers the base assembly, and when the handle assembly is in the upward flip open position, the handle assembly is unfolded toward the outside of the vehicle door; The base assembly comprises a base (201) and a frame (202), wherein the base (201) is arranged on a vehicle door panel, the frame (202) is hinged to the base, the frame can be turned up and down around the hinge, a torsion spring (205) is arranged between the frame and the base, and the handle assembly is connected to the frame, and is characterized in that: An execution drive mechanism and a delay mechanism are provided on the base, the execution drive mechanism comprising a cam (212) and an actuator (213), the output end of the actuator (213) being connected to a first pin shaft (204), the first pin shaft (204) being arranged on the base, the cam (212) being sleeved on the first pin shaft (204), the cam being arranged on one side of the frame, the cam being in contact with and connected to the frame, the delay mechanism being arranged on one side of the frame, connected to the frame, and the delay mechanism being connected to a pull wire or a pull rod.

2. The novel hidden electric opening handle structure for automobile as claimed in claim 1 is characterized in that: The delay mechanism comprises a delay rotating arm (214), which is arranged on the base via a second pin shaft and can rotate around the second pin shaft. The delay rotating arm is meshed with a gear on the frame. An arc-shaped slide groove is provided on the delay rotating arm. A slider is provided in the arc-shaped slide groove. The slider can slide along the arc-shaped slide groove. The slider is connected to a pull wire or a pull rod.

3. The novel hidden electric opening handle structure for automobile as claimed in claim 1 is characterized in that: An open / lock switch assembly (206) is provided on the base assembly, and the open / lock switch assembly (206) is arranged on one side of the handle assembly; A button cap (302) is provided on the outer surface of the handle assembly, and the handle assembly can be flipped between an upwardly flipped open position and a closed position; When the handle assembly is located at the closed position, the handle assembly covers the base assembly and the push-on / lock switch assembly (206) thereon, and the button cap (302) contacts the contact point of the push-on / lock switch assembly (206).

4. The novel hidden electric opening handle structure for automobile as claimed in claim 1 is characterized in that: A locking block is provided on one side of the frame. The locking block is hinged to the base and can rotate around the hinge point. A return spring is provided between the locking block and the base.

5. The novel hidden electric opening handle structure for automobile as claimed in claim 1 is characterized in that: The actuator drives the first pin shaft to rotate, and the cam drives the frame and the handle assembly to flip to a pre-door opening position along with the rotation of the first pin shaft. The pre-door opening position of the handle assembly is between the closed position and the flip-up open position, so that a human hand can be inserted under the handle assembly. A limit switch (210) is provided on one side of the cam. When the cam drives the frame and the handle assembly to flip upward to the flip-up open position, the limit structure on the cam touches the limit switch (210), and the actuator stops working.

6. The novel hidden electric opening handle structure for automobile as claimed in claim 1 is characterized in that: The handle assembly comprises a handle support (303) and a handle cover (301); the handle cover (301) is arranged on the outer surface of the handle support, and the handle support (303) is connected to the frame.

7. The novel hidden electric opening handle structure for automobile as claimed in claim 6 is characterized in that: The handle bracket (303) is provided with a positioning structure (902) and / or a U-shaped spring buckle (903), and the positioning structure and / or the U-shaped spring buckle are inserted into corresponding grooves on the frame (202).

8. The novel hidden electric opening handle structure for automobile as claimed in claim 6 is characterized in that: An anti-deformation structure (901) is provided on the handle bracket (303).

9. The novel hidden electric opening handle structure for automobile as claimed in claim 6, characterized in that: U-shaped grooves (801) are provided on both sides of the base component. The base component is installed from the back of the vehicle door outer panel and is hung on the edge of the handle hole of the vehicle door outer panel through the U-shaped grooves (801) on both sides.

10. The novel hidden electric opening handle structure for automobile as claimed in claim 1, characterized in that: A socket surface groove is arranged on the outer plate of the vehicle door, and the socket surface groove is arranged below the handle assembly to form an extending space.