Assembled grout stopping system

By designing an assembled slurry suppression system, the design of the card block and the slurry ensures a firm connection between the components, and the design of the slide groove and the slide rod to slow down the vibration of the slurry plate, the problem of the existing slurry suppression device being easily offset during the assembly process is solved, and the accuracy of welding and the stability of the slurry suppression plate are achieved.

CN222863401UActive Publication Date: 2025-05-13KUNSHAN ZHONGBEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421877218.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-13
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the assembly process of the existing shield machine slurry suppression device, the slurry suppression plate and the wire brush are prone to offset, affecting the accuracy of welding.

Method used

An assembled slurry suppression system is designed, including components such as the base plate, wire brush, slurry suppression plate and transmission chamber. Through the design of the card block and the slot, the elastic action of the first return spring is used to ensure that the slurry snaps firmly into the slurry and avoid displacement; at the same time, through the design of the slurry and slide rod, the elastic action of the second return spring is used to slow down the vibration of the slurry and enhance stability.

Benefits of technology

It effectively avoids the displacement of the slurry stop plate and the wire brush during the welding process, ensuring the accuracy of welding; at the same time, through the design of springs and chutes, the vibration of the slurry stop plate is slowed down, and its stability and service life are improved.

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Abstract

The utility model discloses an assembly type grout stopping system which comprises a bottom plate, a steel wire brush is arranged on the upper side of the interior of the bottom plate, a grout stopping plate is arranged on the lower side of the steel wire brush and attached to the steel wire brush, one end of the steel wire brush and one end of the grout stopping plate both extend to the exterior of the bottom plate, and the assembly type grout stopping system further comprises a transmission cavity. The transmission cavity is formed in the lower side of the interior of the bottom plate, a moving block is arranged in the transmission cavity, three clamping blocks which are distributed at equal intervals are welded to the upper end of the moving block, one end of each clamping block penetrates through and extends to the exterior of the transmission cavity, the clamping blocks are in sliding fit with the transmission cavity, and the sliding groove is formed in one side of the transmission cavity. And the three sliding grooves are distributed at equal intervals, and sliding rods are arranged in the sliding grooves correspondingly. According to the assembly type grout stopping system, it is guaranteed that the steel wire brush and the grout stopping plate do not displace during welding and fixing, the welding precision is guaranteed, meanwhile, the assembling and fixing smoothness can be guaranteed, and practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of shield machines, in particular to an assembled grouting stopping system. Background Art

[0002] The full name of the shield machine is tunnel boring machine. It is a tunnel excavation equipment that uses the shield method. Its main working principle is to use a cylindrical steel component to advance forward along the axis of the tunnel while excavating the soil. During the excavation process, the shield not only excavates the soil, but also serves as a temporary support to protect the excavated tunnel section from the pressure of the surrounding soil and groundwater pressure. While the shield machine is excavating, it will build the lining of the tunnel, which is significantly different from the open construction method. When using shield construction underground in cities, a grouting stop device is essential to control surface subsidence and prevent the backflow of grouting at the shield tail.

[0003] The existing Chinese patent with announcement number CN203271747U discloses a shield tail sealing slurry stopping device, including a support frame, a slurry stopping plate, and a wire brush; the longitudinal section of the support frame is a rounded rectangle with one end open; the front end of the slurry stopping plate is placed on the outside of the support frame, and its rear end is located above the horizontal plane, with an angle of 10 to 90 degrees to the horizontal plane; the front end of the wire brush is placed inside the support frame, and its rear end is located below the horizontal plane, with an angle of 10 to 90 degrees to the horizontal direction; the front end of the wire brush is placed inside the support frame, and the rear end is retracted and suspended in the air; the front end of the slurry stopping plate is connected to the front end of the wire brush and the support frame through a connecting device.

[0004] Although the above scheme is not affected by the deformation of the shield tail and has high installation accuracy, the assembly of the slurry stop plate and the wire brush of the device is not firm enough. When they need to be fixed by welding, the positions of the two are easy to move during the welding process, thereby affecting the accuracy of the welding position. Therefore, it does not meet the existing needs. In this regard, we propose an assembled slurry stop system. Utility Model Content

[0005] The utility model aims to provide an assembled slurry stopping system to solve the problem that the slurry stopping plate and the wire brush of the slurry stopping system proposed in the above background technology are easily offset when assembled, which affects the welding accuracy.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an assembled slurry stopping system, comprising a bottom plate, a steel wire brush is arranged on the upper side of the bottom plate, a slurry stopping plate is arranged on the lower side of the steel wire brush, and the slurry stopping plate is fitted with the steel wire brush, and one end of the steel wire brush and the slurry stopping plate both extend to the outside of the bottom plate;

[0007] It also includes a transmission cavity, which is opened on the lower side of the bottom plate, and a moving block is arranged inside the transmission cavity. Three equally spaced card blocks are welded to the upper end of the moving block, and one end of each card block passes through and extends to the outside of the transmission cavity, and each card block is slidably matched with the transmission cavity;

[0008] It also includes a slide groove, which is opened on one side of the transmission cavity, and three slide grooves are opened at equal intervals. A slide rod is arranged inside the slide groove, one end of the slide rod extends to the outside of the slide groove, and the slide rod is slidably matched with the slide groove. A connecting plate is arranged on one side of the base plate, and the connecting plate is welded and fixed to one end of the slide rod located outside the slide groove, and the connecting plate is fixed to one end of the slurry stop plate located outside the base plate by bolts.

[0009] Preferably, guide rods are welded at the four corners inside the transmission cavity, the guide rods pass through the moving block, and the guide rods are slidably matched with the moving block.

[0010] Preferably, a first return spring is sleeved on the lower side of the outer portion of the guide rod, one end of the first return spring is connected to the moving block, and the other end of the first return spring is connected to the transmission chamber.

[0011] Preferably, the upper end of the slurry stop plate located at one end inside the base plate is welded with a plurality of docking protrusions distributed in a rectangular array, and the lower end of the wire brush located at one end inside the base plate is provided with a plurality of docking grooves distributed in a rectangular array, and the docking grooves are all adapted to the docking protrusions.

[0012] Preferably, the lower end of the slurry stopping plate located at one end inside the bottom plate is provided with a plurality of equally spaced card slots, and the card slots are all matched with one end of the card block located outside the transmission cavity.

[0013] Preferably, an anti-slip block is slidably provided inside the slide groove, and the anti-slip block is welded and fixed to the slide rod, and the anti-slip block and the slide groove are connected via a second return spring.

[0014] Preferably, a hidden groove is opened at the lower end of the bottom plate, a pull plate is adhered and fixed to the lower end of the moving block, one end of the pull plate passes through the transmission cavity and extends to the inside of the hidden groove, and the pull plate slides with the transmission cavity and the hidden groove.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model has a transmission cavity formed on the lower side of the bottom plate, and a plurality of equally spaced slots formed on one side of the lower end of the slurry stop plate. When the slurry stop plate and the wire brush are inserted into the bottom plate for fixation, the card block will be inserted into the slot. The slot and the inclined surface of the slot are connected to facilitate the insertion operation. The elastic action of the first return spring will make the card block firmly inserted into the slot. When welding is performed, the card block will not fall out of the slot, thereby ensuring that the whole will not be displaced during welding and fixing, thereby ensuring the accuracy of welding.

[0017] 2. The utility model has three equidistantly distributed sliding grooves on one side of the lower end of the bottom plate. Before the stop plate is inserted into the bottom plate for welding, the operator can connect the stop plate to the connecting plate by bolts. Therefore, if the stop plate vibrates during use, the anti-slip block can slide synchronously inside the sliding groove through the sliding rod. The vibration amplitude of the stop plate can be slowed down by the elastic action of the second buffer spring. The friction force generated by the sliding of the anti-slip block can also consume the energy input by the vibration, thereby ensuring the stability of the stop plate during use.

[0018] 3. The utility model has a plurality of docking grooves distributed in a rectangular array at the lower end of the wire brush, and a plurality of docking protrusions distributed in a rectangular array are welded to the upper end of the slurry stop plate. Before the slurry stop plate and the wire brush are inserted into the bottom plate for fixation, the operator can first insert the docking protrusion into the docking groove, thereby ensuring that the slurry stop plate and the wire brush will not be offset after being fitted, thereby ensuring that the bottom plate can be inserted in one step without the need for further adjustment due to offset, thereby ensuring the smoothness of assembly and fixation, and having good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a front view schematic diagram of the internal structure of the utility model;

[0021] Figure 3 For the utility model Figure 2 A partial enlarged view of the middle A area;

[0022] Figure 4 For the utility model Figure 2 A partial enlarged view of area B in the middle.

[0023] In the figure: 1. bottom plate; 2. wire brush; 3. slurry stop plate; 4. docking groove; 5. docking protrusion; 6. transmission chamber; 7. guide rod; 8. first return spring; 9. moving block; 10. clamping block; 11. clamping groove; 12. pull plate; 13. slide groove; 14. slide rod; 15. connecting plate; 16. anti-slip block; 17. second return spring; 18. hidden groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution: an assembled slurry stopping system, comprising a bottom plate 1, a steel wire brush 2 is arranged on the upper side of the bottom plate 1, a slurry stopping plate 3 is arranged on the lower side of the steel wire brush 2, and the slurry stopping plate 3 is fitted with the steel wire brush 2, and one end of the steel wire brush 2 and the slurry stopping plate 3 both extend to the outside of the bottom plate 1;

[0026] It also includes a transmission cavity 6, which is opened on the lower side of the bottom plate 1, and a moving block 9 is arranged inside the transmission cavity 6. Three equally spaced card blocks 10 are welded to the upper end of the moving block 9, and one end of the card blocks 10 penetrates and extends to the outside of the transmission cavity 6, and the card blocks 10 are slidably matched with the transmission cavity 6;

[0027] It also includes a slide groove 13, which is opened on one side of the transmission cavity 6, and three slide grooves 13 are opened at equal intervals. A slide rod 14 is provided inside the slide groove 13, one end of the slide rod 14 extends to the outside of the slide groove 13, and the slide rod 14 is slidably matched with the slide groove 13. A connecting plate 15 is provided on one side of the base plate 1, and the connecting plate 15 is welded and fixed to one end of the slide rod 14 located outside the slide groove 13, and the connecting plate 15 is fixed to one end of the slurry stop plate 3 located outside the base plate 1 by bolts.

[0028] When in use, the base plate 1 is fixed to the tail shell of the shield machine, and the docking protrusion 5 of the wire brush 2 and the stop plate 3 is inserted into the docking groove 4 to achieve a firm fit and prevent displacement. When the stop plate 3 is inserted into the base plate 1, the first return spring 8 drives the card block 10 to automatically enter the card groove 11 to ensure a firm assembly. When disassembly is required, pull the pull plate 12 to compress the spring and release the card block 10. Before welding, bolts are used to fix the stop plate 3 and the connecting plate 15 to enhance stability. When the stop plate 3 vibrates, the slide rod 14 drives the anti-slip block 16 to slide in the slide groove 13 to consume vibration energy. The second return spring 17 provides buffering to protect the stop plate 3 and ensure its stable operation.

[0029] See also Figure 3 Guide rods 7 are welded at the four corners of the transmission cavity 6, and the guide rods 7 penetrate the moving block 9, and the guide rods 7 are slidably matched with the moving block 9. The setting of the guide rods 7 can ensure that the moving block 9 maintains a stable straight track when moving up and down, and prevents deviation or shaking, thereby improving the accuracy and reliability of the engagement between the card block 10 and the card slot 11;

[0030] See also Figure 3 The lower side of the outer portion of the guide rod 7 is sleeved with a first return spring 8, one end of the first return spring 8 is connected to the moving block 9, and the other end of the first return spring 8 is connected to the transmission chamber 6. The first return spring 8 can provide a continuous elastic force for the moving block 9, so that when there is no external force, the card block 10 can automatically snap into the card slot 11 to achieve a self-locking function, thereby enhancing the stability of the connection between the stop plate 3 and the bottom plate 1;

[0031] See also Figure 3 The upper end of the slurry-stopping plate 3 located at one end inside the bottom plate 1 is welded with a plurality of docking protrusions 5 distributed in a rectangular array, and the lower end of the wire brush 2 located at one end inside the bottom plate 1 is provided with a plurality of docking grooves 4 distributed in a rectangular array, and the docking grooves 4 are all adapted to the docking protrusions 5. The precise matching of the docking protrusions 5 and the docking grooves 4 can ensure that the wire brush 2 and the slurry-stopping plate 3 are quickly and accurately docked during installation, avoiding misalignment or gaps, and improving the overall sealing and stability;

[0032] See also Figure 3 The lower end of the stop plate 3 located at one end inside the bottom plate 1 is provided with a plurality of equally spaced card slots 11, and the card slots 11 are all matched with one end of the card block 10 located outside the transmission chamber 6. The cooperation between the card slots 11 and the card block 10 realizes the mechanical locking between the stop plate 3 and the bottom plate 1, and can maintain a stable connection state even under the action of external force, and is not easy to loosen or fall off, thereby ensuring the safety and stability of the shield machine during the excavation process;

[0033] See also Figure 4 , an anti-slip block 16 is slidably arranged inside the slide groove 13, and the anti-slip block 16 is welded and fixed to the slide rod 14, and the anti-slip block 16 and the slide groove 13 are connected by a second return spring 17. When the stop plate 3 is vibrated or impacted, the anti-slip block 16 can slide in the slide groove 13 and compress or stretch the second return spring 17, thereby absorbing and dispersing the vibration energy, reducing the direct impact and damage to the stop plate 3, and improving its service life and stability;

[0034] See also Figure 2 A hidden groove 18 is provided at the lower end of the bottom plate 1, and a pull plate 12 is adhered and fixed to the lower end of the moving block 9. One end of the pull plate 12 passes through the transmission cavity 6 and extends to the inside of the hidden groove 18, and the pull plate 12 slides with the transmission cavity 6 and the hidden groove 18. The hidden groove 18 provides a hidden and easy-to-operate space for the pull plate 12, so that the operator can control the up and down movement of the moving block 9 by pulling the pull plate 12 without disassembling the bottom plate 1, thereby realizing the separation or engagement of the card block 10 and the card slot 11, simplifying the disassembly and installation process and improving work efficiency.

[0035] Working principle: When in use, the base plate 1 can be connected to the tail shell of the shield machine by installing it on one side of the inside of the base plate 1. When assembling the wire brush 2 and the stop slurry plate 3, the operator can first fit the wire brush 2 and the stop slurry plate 3 against each other, so that the docking protrusion 5 is inserted into the inside of the docking groove 4, which can avoid relative displacement between the wire brush 2 and the stop slurry plate 3, so that the wire brush 2 and the stop slurry plate 3 can be smoothly inserted into the inside of the base plate 1, ensuring the smoothness of assembly and fixation. When the stop slurry plate 3 is inserted into the inside of the base plate 1, the block 10 will continuously be inserted into the inside of the slot 11 through the elastic action of the first return spring 8. The inclined design of the block 10 and the slot 11 ensures the smooth movement of the stop slurry plate 3. Once the stop slurry plate 3 is inserted into the inside of the base plate 1, the elastic action of the first return spring 8 can prevent the block 10 from escaping from the inside of the slot 11, thereby 2 When welding, the displacement of the two can be avoided, and the accuracy of assembly is further guaranteed. When dismantling, the operator can pull the pull plate 12, and the pull plate 12 will move the moving block 9 downward, so that the first return spring 8 can be compressed, so that the card block 10 can be led out of the inside of the card slot 11, which is convenient for removal. Before welding, the operator can fix the stop plate 3 and the connecting plate 15 with bolts. When the stop plate 3 vibrates during normal use, the anti-slip block 16 can be made to slide synchronously in the inside of the slide slot 13 through the slide rod 14. The friction force generated by the sliding can consume the vibration input energy. At the same time, the sliding of the anti-slip block 16 will stretch and squeeze the second return spring 17. The elastic recovery effect of the second return spring 17 can achieve buffering of the anti-slip block 16, and then the buffering protection of the stop plate 3 can be achieved, ensuring the stability of the stop plate 3 during use.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An assembled slurry stopping system, comprising a bottom plate (1), a steel wire brush (2) being arranged on the upper inner side of the bottom plate (1), a slurry stopping plate (3) being arranged on the lower side of the steel wire brush (2), and the slurry stopping plate (3) being in contact with the steel wire brush (2), one end of each of the steel wire brush (2) and the slurry stopping plate (3) extending to the outside of the bottom plate (1), characterized in that: It also includes a transmission cavity (6) which is opened on the lower side of the bottom plate (1), a moving block (9) is arranged inside the transmission cavity (6), three equally spaced card blocks (10) are welded to the upper end of the moving block (9), one end of each card block (10) passes through and extends to the outside of the transmission cavity (6), and each card block (10) is slidably matched with the transmission cavity (6); It also includes a slide groove (13), which is opened on one side of the transmission cavity (6), and three slide grooves (13) are opened at equal intervals. A slide rod (14) is arranged inside the slide groove (13), one end of the slide rod (14) extends to the outside of the slide groove (13), and the slide rod (14) is slidably matched with the slide groove (13). A connecting plate (15) is arranged on one side of the base plate (1), and the connecting plate (15) is welded and fixed to one end of the slide rod (14) located outside the slide groove (13), and the connecting plate (15) is fixed to one end of the stop plate (3) located outside the base plate (1) by bolts.

2. The assembled grout stopping system according to claim 1, characterized in that: Guide rods (7) are welded at the four corners inside the transmission cavity (6), and the guide rods (7) penetrate the moving blocks (9), and the guide rods (7) are slidably matched with the moving blocks (9).

3. The assembled grout stopping system according to claim 2 is characterized in that: A first return spring (8) is sleeved on the lower side of the outer portion of the guide rod (7), one end of the first return spring (8) is connected to the moving block (9), and the other end of the first return spring (8) is connected to the transmission chamber (6).

4. The assembled grout stopping system according to claim 1, characterized in that: The upper end of the slurry stop plate (3) located inside the bottom plate (1) is welded with a plurality of docking protrusions (5) distributed in a rectangular array, and the lower end of the wire brush (2) located inside the bottom plate (1) is provided with a plurality of docking grooves (4) distributed in a rectangular array, and the docking grooves (4) are all compatible with the docking protrusions (5).

5. The assembled grout stopping system according to claim 4 is characterized in that: The lower end of the pulp stopping plate (3) located inside one end of the bottom plate (1) is provided with a plurality of equally spaced card slots (11), and the card slots (11) are all matched with one end of the card block (10) located outside the transmission cavity (6).

6. The assembled grout stopping system according to claim 1, characterized in that: An anti-slip block (16) is slidably arranged inside the slide groove (13), and the anti-slip block (16) is welded and fixed to the slide rod (14). The anti-slip block (16) and the slide groove (13) are connected via a second return spring (17).

7. The assembled grout stopping system according to claim 1, characterized in that: A hidden groove (18) is provided at the lower end of the bottom plate (1), and a pull plate (12) is bonded and fixed to the lower end of the moving block (9). One end of the pull plate (12) passes through the transmission cavity (6) and extends to the inside of the hidden groove (18), and the pull plate (12) is slidably matched with the transmission cavity (6) and the hidden groove (18).

Citation Information

Patent Citations

  • Shield tail sealing and grouting stopping device

    CN203271747U