Energy-saving electromagnetic valve

By setting the solenoid part one and the solenoid part two in the solenoid valve, and using the cooperation of the spring and the fixed column, the problem of the existing solenoid valves requiring continuous power supply is solved, and the energy-saving effect of no continuous power supply is achieved when the medium is flowing.

CN222864299UActive Publication Date: 2025-05-13AKS PNEUMATIC COMPONENTS CO LTD
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Patent Information

Application Number
CN202421947831.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-13
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing solenoid valves need to continuously supply power when keeping the medium flowing, resulting in large power consumption and high cost.

Method used

By providing the solenoid valve with electromagnetic part one and the electromagnetic part two, the fixing state of the valve core is achieved by combining the spring and the fixed column, and the medium can be kept flowing without continuous power supply.

Benefits of technology

It effectively saves electricity, reduces costs, and makes the solenoid valve more energy-saving.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222864299U_ABST
Patent Text Reader

Abstract

The energy-saving electromagnetic valve comprises a valve body and a valve cover fixed through a bolt, a valve cavity is formed in the valve body, a valve element is arranged in the valve cavity, a protective shell is fixedly arranged at the upper end of the valve cover, a first fixing part is fixedly arranged in the center of the protective shell, a first electromagnetic part is arranged outside the first fixing part, and a second electromagnetic part is arranged outside the first electromagnetic part. A moving part is fixedly arranged at the upper end of the valve element, a valve rod is fixedly arranged at the upper end of the moving part, a valve rod cavity is formed in the lower end of the first fixing part, the upper end of the valve rod is inserted into the valve rod cavity, a first spring is fixedly arranged between the valve rod and the first fixing part, and a side shell is arranged at the position, corresponding to the moving part, of one side of the valve body. A second fixing part is fixedly arranged in the side shell, a second electromagnetic part is arranged outside the second fixing part, an embedded groove is formed in the side, close to the valve body, of the second fixing part, and a fixing column is fixedly arranged in the embedded groove through a second spring. The electric energy is effectively saved, the cost is reduced, and more energy is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic valves, and more specifically to an energy-saving electromagnetic valve. Background Art

[0002] Solenoid valves are industrial equipment controlled by electromagnetics. They are basic automation components used to control fluids. They are actuators and are not limited to hydraulic or pneumatic. They are used in industrial control systems to adjust the direction, flow, speed and other parameters of the medium. Solenoid valves can be used with different circuits to achieve the desired control, and the accuracy and flexibility of the control can be guaranteed. There are many types of solenoid valves, and different solenoid valves play a role in different positions in the control system. The most commonly used ones are check valves, safety valves, directional control valves, speed regulating valves, etc.

[0003] The solenoid valve of the prior art is shown in the accompanying drawings of the specification. Figure 1 As shown, the magnetic force after the coil is started drives the valve core to squeeze the spring to achieve the circulation of the medium. When the circulation of the medium needs to be stopped, the start of the coil only needs to be paused. After the magnetic force disappears, the elastic force of the spring will push the valve core back to its position; however, when the medium needs to flow, continuous power supply is required to maintain the open state, resulting in relatively large power consumption and high cost. Therefore, the present application proposes an energy-saving solenoid valve. Utility Model Content

[0004] The utility model aims to provide an energy-saving solenoid valve, which can effectively save electricity, reduce costs and save more energy.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An energy-saving solenoid valve comprises a valve body and a valve cover fixed by bolts, wherein a valve cavity is arranged in the valve body, a valve core is arranged in the valve cavity, an inflow channel and an outflow channel are respectively communicated on both sides of the valve cavity, a protective shell is fixedly arranged on the upper end of the valve cover, a fixed part is fixedly arranged at the center of the protective shell, an electromagnetic part is arranged outside the fixed part, a moving part is fixedly arranged on the upper end of the valve core, a valve stem is fixedly arranged on the upper end of the moving part, the valve body is provided with a moving channel at the upper end of the valve cavity, a central hole is communicated with the position of the valve cover corresponding to the moving channel, and the moving part is located in the moving channel A valve stem cavity is provided at a lower end of the fixed part, and the upper end of the valve stem is inserted into the valve stem cavity. A spring 1 is fixedly provided between the valve stem and the fixed part 1, and a side shell is provided on one side of the valve body corresponding to the position of the moving part, a fixed part 2 is fixedly provided in the side shell, and an electromagnetic part 2 is provided outside the fixed part 2. An embedded groove is provided on the side of the fixed part 2 close to the valve body, and a fixing column is fixedly provided in the embedded groove through a spring 2, and one end of the fixing column passes through the valve body, and a slot is fixedly provided at the lower end of one side of the moving part, and adjustment structures are provided on the upper end of the protective shell and one side of the side shell.

[0007] By adopting the above technical solution, the utility model has the following advantages:

[0008] The arrangement of the electromagnetic part 1, the electromagnetic part 2, the fixed column and the slot of the utility model enables that when the electromagnetic valve is opened, the activation of the electromagnetic part 1 can drive the valve core to move upward. After the valve core moves upward, the fixed column can be squeezed into the slot by the elastic force of the spring 2 to play the role of fixing the movable part, thereby fixing the valve core. At this time, the electromagnetic part 1 can be closed, so that when the medium flows, the open state can be maintained without continuous power supply, the power consumption is small, the cost is low, and it is more energy-saving. When closing the electromagnetic valve, it is only necessary to activate the electromagnetic part 2, and use the magnetic force to drive the fixed column to leave the slot, and the valve core can be returned to its position by the elastic force of the spring 1.

[0009] Furthermore, the electromagnetic part 1 includes an electromagnetic coil 1, and the electromagnetic coil is arranged on the outside of the fixed part 1.

[0010] By adopting the above technical solution, the utility model has the following advantages:

[0011] The activation of the electromagnetic coil of the utility model can drive the valve stem to move upward, thereby driving the moving part to move upward, causing the valve core to move upward, thereby realizing the circulation of the medium.

[0012] Furthermore, the second electromagnetic part includes a second electromagnetic coil, and the second electromagnetic coil is sleeved on the outside of the second fixed part.

[0013] By adopting the above technical solution, the utility model has the following advantages:

[0014] The activation of the electromagnetic coil 2 of the utility model can drive the fixing column to move toward the side of the spring 2, so that the fixing column can leave the clamping slot.

[0015] Furthermore, a through hole is provided on the valve stem, and two ends of the through hole are respectively communicated with the moving channel and the valve stem cavity.

[0016] By adopting the above technical solution, the utility model has the following advantages:

[0017] The arrangement of the through hole of the utility model can change the air pressure at the upper end of the moving part, so that the moving part can move up and down.

[0018] Furthermore, the adjustment structure includes a fixing plate, which is fixedly connected to the corresponding protective shell and the side shell respectively, and an elastic part is fixedly provided on the fixing plate. The fixing plate is provided with an air outlet 1 on the inner side corresponding to the elastic part, and the protective shell, fixing part 1, side shell and fixing part 2 are all connected and provided with an air outlet 2 at positions corresponding to the air outlet 1.

[0019] By adopting the above technical solution, the utility model has the following advantages:

[0020] The arrangement of the elastic part, the first air outlet and the second air outlet of the utility model enables the air pressure to be adjusted when the valve stem moves upward or the fixed column moves. When the valve stem moves upward or the fixed column moves toward the second spring, excess air pressure will enter the elastic part.

[0021] Furthermore, the valve body is provided with a plurality of annular rings 1 in the moving channel, and a sealing ring 1 is embedded in the annular ring 1.

[0022] By adopting the above technical solution, the utility model has the following advantages:

[0023] The provision of the sealing ring of the utility model strengthens the sealing performance between the valve body and the moving part, and can effectively prevent the leakage of the medium.

[0024] Furthermore, an annular ring 2 is provided at the upper end of the valve body and the lower end of the valve cover, and a sealing ring 2 is embedded in the annular ring 2.

[0025] By adopting the above technical solution, the utility model has the following advantages:

[0026] The provision of the sealing ring 2 of the utility model strengthens the sealing performance between the valve body and the valve cover, and can effectively prevent the leakage of the medium. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0028] Figure 1 It is a schematic diagram of the prior art structure of the utility model;

[0029] Figure 2 This is a schematic diagram of the cross-sectional structure at the center of the solenoid valve in the closed state of the utility model;

[0030] Figure 3 This is a schematic diagram of the cross-sectional structure at the center of the solenoid valve in the open state of the utility model;

[0031] Figure 4 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0032] Figure numerals: 1, valve body; 101, inflow channel; 102, valve cavity; 103, outflow channel; 104, moving channel; 2, moving part; 201, slot; 3, annular ring 1; 301, sealing ring 1; 4, valve cover; 401, center hole; 5, annular ring 2; 501, sealing ring 2; 6, valve stem; 601, through hole; 7, fixing part 1; 701, valve stem cavity; 8, fixing part 2; 801, embedded groove; 9, fixing plate; 901, air outlet 1; 902, elastic part; 10, valve core; 11, spring 1; 12, protective shell; 13, air outlet 2; 14, electromagnetic coil 1; 15, electromagnetic coil 2; 16, side shell; 17, spring 2; 19, fixing column. DETAILED DESCRIPTION

[0033] like Figures 2 to 4 As shown, in the specific embodiment, an energy-saving solenoid valve includes a valve body 1 and a valve cover 4 fixed by bolts, a valve cavity 102 is provided in the valve body 1, a valve core 10 is provided in the valve cavity 102, an inflow channel 101 and an outflow channel 103 are provided on both sides of the valve cavity 102, a protective shell 12 is fixedly provided on the upper end of the valve cover 4, a fixed part 7 is fixedly provided at the center of the protective shell 12, an electromagnetic part 1 is provided outside the fixed part 7, a moving part 2 is fixedly provided on the upper end of the valve core 10, a valve stem 6 is fixedly provided on the upper end of the moving part 2, a moving channel 104 is provided on the valve body 1 located at the upper end of the valve cavity 102, and a center hole 401 is provided on the valve cover 4 corresponding to the position of the moving channel 104. The movable part 2 is located in the movable channel 104, a valve stem cavity 701 is provided at the lower end of the fixed part 7, the upper end of the valve stem 6 is inserted into the valve stem cavity 701, a spring 11 is fixedly provided between the valve stem 6 and the fixed part 7, a side shell 16 is provided at a position corresponding to the movable part 2 on one side of the valve body 1, a fixed part 2 8 is fixedly provided in the side shell 16, an electromagnetic part 2 is provided outside the fixed part 2 8, an embedded groove 801 is provided on the side of the fixed part 2 8 close to the valve body 1, a fixed column 19 is fixedly provided in the embedded groove 801 through a spring 2 17, one end of the fixed column 19 passes through the valve body 1, a slot 201 is fixedly provided at the lower end of one side of the movable part 2, and adjustment structures are provided on the upper end of the protective shell 12 and one side of the side shell 16.

[0034] Through the above settings, the electromagnetic part 1, the electromagnetic part 2, the fixed column 19 and the slot 201 of the utility model are set, so that when the solenoid valve is opened, the activation of the electromagnetic part 1 can drive the valve core 10 to move upward. After the valve core 10 moves upward, the fixed column 19 can be squeezed into the slot 201 by the elastic force of the spring 2 17 to play the role of fixing the movable part 2, thereby fixing the valve core 10. At this time, the electromagnetic part 1 can be closed, so that when the medium flows, it can remain in the open state without continuous power supply, with low power consumption, low cost and more energy saving. When closing the solenoid valve, it is only necessary to start the electromagnetic part 2 and use the magnetic force to drive the fixed column 19 to leave the slot 201, and the valve core 10 can be returned to its position by the elastic force of the spring 11.

[0035] like Figure 3 to Figure 4 As shown, the electromagnetic part 1 includes an electromagnetic coil 14, which is sleeved on the outside of the fixed part 7; the electromagnetic part 2 includes an electromagnetic coil 2 15, which is sleeved on the outside of the fixed part 8; a through hole 601 is provided on the valve stem 6, and the two ends of the through hole 601 are respectively communicated with the moving channel 104 and the valve stem cavity 701; the adjustment structure includes a fixed plate 9, which is fixedly connected to the corresponding protective shell 12 and the side shell 16 respectively, and an elastic part 902 is fixedly provided on the fixed plate 9, and an air outlet 1 901 is provided on the inner side of the fixed plate 9 corresponding to the elastic part 902, and the positions of the protective shell 12, the fixed part 7, the side shell 16 and the fixed part 8 corresponding to the air outlet 1 901 are all communicated with an air outlet 2 13; the valve body 1 is provided with a plurality of annular rings 3 in the moving channel 104, and a sealing ring 301 is embedded in the annular ring 3; an annular ring 2 5 is provided at the upper end of the valve body 1 and the lower end of the valve cover 4, and a sealing ring 2 501 is embedded in the annular ring 5.

[0036] Through the above arrangement, the activation of the electromagnetic coil 14 of the utility model can drive the valve stem 6 to move upward, thereby driving the moving part 2 to move upward, so that the valve core 10 moves upward, thereby realizing the circulation of the medium; the activation of the electromagnetic coil 2 15 of the utility model can drive the fixed column 19 to move toward the side of the spring 2 17, so that the fixed column 19 can leave the card slot 201; the setting of the through hole 601 of the utility model can change the air pressure at the upper end of the moving part 2, so that the moving part 2 can move up and down; the elastic part 902 of the utility model, the outlet The setting of the air port 1 901 and the air outlet 2 13 allows the air pressure to be adjusted when the valve stem 6 moves upward or the fixed column 19 moves. When the valve stem 6 moves upward or the fixed column 19 moves toward the spring 2 17, excess air pressure will enter the elastic portion 902. The setting of the sealing ring 1 301 of the utility model strengthens the sealing between the valve body 1 and the moving portion 2, and can effectively prevent medium leakage. The setting of the sealing ring 2 501 of the utility model strengthens the sealing between the valve body 1 and the valve cover 4, and can effectively prevent medium leakage.

[0037] Working principle: When in use, it is only necessary to start the electromagnetic coil 14 in the protective shell 12, and use the magnetic force to drive the valve stem 6 to move up and squeeze the spring 11. At this time, the movable part 2 and the valve core 10 can be driven to move up, so that the inflow channel 101 and the outflow channel 103 are connected, so that the medium can flow. At this time, the fixed column 19 is aligned with the card slot 201, and the elastic force of the spring 17 can push the fixed column 19 to be stuck in the card slot 201 to play the role of fixing the movable part 2. At this time, the electromagnetic coil 14 can be closed. At this time, there is no need to continue to energize, and the medium can be kept flowing. When the electromagnetic valve needs to be closed, just Start the electromagnetic coil 2 15, and use the magnetic force to drive the fixed column 19 to squeeze the spring 2 17, so that the fixed column 19 leaves the slot 201. At this time, the elastic force of the spring 11 pushes the movable part 2 to move downward, so that the valve core 10 separates the inflow channel 101 and the outflow channel 103. At this time, the electromagnetic coil 2 15 can be closed, and the valve can be opened and closed without continuous power supply, which can effectively save electricity, effectively reduce costs, and save energy. The electromagnetic coil 1 14, the electromagnetic coil 2 15 of the utility model and the route and method of their electrical connection are all existing technologies that have been disclosed, so they will not be described in detail.

[0038] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of ​​the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims

1. An energy-saving solenoid valve, comprising a valve body (1) and a valve cover (4) fixed by bolts, wherein a valve cavity (102) is provided in the valve body (1), a valve core (10) is provided in the valve cavity (102), and an inflow channel (101) and an outflow channel (103) are provided on both sides of the valve cavity (102), the valve body (102) being connected to each other. The valve body (102) is characterized in that: A protective shell (12) is fixedly provided on the upper end of the valve cover (4), a fixed portion (7) is fixedly provided at the center of the protective shell (12), an electromagnetic portion (1) is provided outside the fixed portion (7), a movable portion (2) is fixedly provided on the upper end of the valve core (10), a valve stem (6) is fixedly provided on the upper end of the movable portion (2), a movable channel (104) is provided on the upper end of the valve body (1) located at the valve cavity (102), a center hole (401) is provided on the valve cover (4) at a position corresponding to the movable channel (104), the movable portion (2) is located in the movable channel (104), a valve stem cavity (701) is provided on the lower end of the fixed portion (7), and the upper end of the valve stem (6) is inserted into the valve stem cavity (701), A spring (11) is fixedly arranged between the valve stem (6) and the fixed part (7); a side shell (16) is arranged on one side of the valve body (1) at a position corresponding to the movable part (2); a fixed part (8) is fixedly arranged inside the side shell (16); an electromagnetic part (2) is arranged outside the fixed part (8); an embedded groove (801) is arranged on the side of the fixed part (8) close to the valve body (1); a fixed column (19) is fixedly arranged in the embedded groove (801) via a spring (17); one end of the fixed column (19) passes through the valve body (1); a slot (201) is fixedly arranged at the lower end of one side of the movable part (2); and an adjustment structure is arranged at the upper end of the protective shell (12) and one side of the side shell (16).

2. An energy-saving solenoid valve according to claim 1, characterized in that: The electromagnetic part 1 includes an electromagnetic coil 1 (14), and the electromagnetic coil 1 (14) is sleeved on the outside of the fixing part 1 (7).

3. An energy-saving solenoid valve according to claim 2, characterized in that: The second electromagnetic part comprises a second electromagnetic coil (15), and the second electromagnetic coil (15) is sleeved on the outside of the second fixing part (8).

4. The energy-saving solenoid valve according to claim 1, characterized in that: The valve stem (6) is provided with a through hole (601), and two ends of the through hole (601) are respectively in communication with the moving channel (104) and the valve stem cavity (701).

5. The energy-saving solenoid valve according to claim 4, characterized in that: The adjustment structure comprises a fixing plate (9), wherein the fixing plate (9) is fixedly connected to the corresponding protective shell (12) and the side shell (16), respectively; an elastic portion (902) is fixedly provided on the fixing plate (9); an air outlet 1 (901) is provided on the inner side of the fixing plate (9) corresponding to the elastic portion (902); and the protective shell (12), the fixing portion 1 (7), the side shell (16) and the fixing portion 2 (8) are all connected and provided with an air outlet 2 (13) at positions corresponding to the air outlet 1 (901).

6. The energy-saving solenoid valve according to claim 1, characterized in that: The valve body (1) is located in the moving channel (104) and is provided with a plurality of annular rings (3), and a sealing ring (301) is embedded in the annular ring (3).

7. The energy-saving solenoid valve according to claim 1, characterized in that: An annular ring 2 (5) is provided at the upper end of the valve body (1) and the lower end of the valve cover (4), and a sealing ring 2 (501) is embedded in the annular ring 2 (5).