Valve element preassembling assembly

Through the modular valve core pre-assembled components, the design of limit steps and press parts is solved, and the pressure ring fracture and assembly inconvenience caused by top thrust in the traditional valve core installation structure is achieved, achieving higher installation safety and assembly convenience.

CN222864342UActive Publication Date: 2025-05-13KAIPING YIZHAN VALVE CORE
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Patent Information

Application Number
CN202421998521.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-13
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The traditional valve core installation structure has problems such as top thrust causing the pressure ring to be broken, inconvenient assembled dispersed parts, excessive parts or incorrect installation, and repeated disassembly and assembly.

Method used

Modular valve core pre-assembly components, including pre-assembly seats, valve cores and presses, through the design of limit steps and presses, ensure that the valve core is not easily pushed out when water is in, and the on-site assembly process is simplified by the assembly structure.

Benefits of technology

It improves the installation safety and assembly convenience of the valve core, avoids the problems of extra or incorrect installation of parts, reduces the strength requirements of the pressing parts, and increases the strength of the overall structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a valve element preassembling assembly which comprises a preassembling base, a valve element and a pressing piece. The preassembling base is provided with an installing hole, the installing hole is provided with an installing opening and a receding opening, a limiting step facing the installing opening is arranged in the installing hole, and an assembling structure is arranged on the periphery of the end, close to the installing opening, of the preassembling base. The end, provided with the valve rod, of the valve element is installed in the installation hole through the installation opening, and the limiting step abuts against the top or the periphery of the valve element. The pressing piece is installed at the installing opening of the preassembling base and presses the valve element. According to the valve element preassembling assembly, a module product obtained after preliminary assembling is delivered, the assembling process of the valve element and various matched small parts is omitted, the problems of excessive parts, wrong assembling and repeated disassembling and assembling after assembling are avoided, in addition, the pressing piece is not subjected to jacking force of the valve element when water passes through, the strength requirement of the pressing piece is not high, and the assembling efficiency is improved. And the jacking force of the valve core is transferred to the preassembling seat with a larger size, so that the overall strength is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve core installation, in particular to a valve core pre-installed component. Background Art

[0002] In water outlet equipment, such as faucets and shower controllers, the valve core is an indispensable and important component. For the installation of the valve core, a sufficiently deep installation cavity is usually set in the main body of the water outlet equipment for the valve core to be fully installed, leaving only the valve stem to extend out, and finally, the valve core is pressed by screwing the pressure ring into the opening of the installation cavity. The traditional valve core installation structure has the following problems: 1. In the water flow state, the valve core often bears the hydraulic force at the bottom, and has a tendency to be pushed out of the installation cavity. The thrust may cause the pressure ring to break, so the pressure ring needs to have a higher strength; 2. Some larger water outlet equipment, in order to reduce storage pressure and transportation costs, are often sold in a dispersed manner, and then assembled on-site by users or door-to-door installation masters. However, the dispersed parts will not only cause inconvenience during on-site assembly, but also there is the possibility of insufficient parts, assembly errors and component damage; 3. In the second case, the water flow test of the product needs to be assembled and then completely disassembled, and the testing process is cumbersome. To this end, the utility model provides a valve core installation structure that can solve the above technical problems. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a modular valve core assembly structure.

[0004] A valve core pre-installed assembly includes a pre-installed seat, a valve core and a pressing piece, wherein:

[0005] The pre-installation seat is provided with a mounting hole, one end of which is a loading port, the other end is a clearance port, and a limiting step is provided in the mounting hole toward the loading port. An assembly structure is provided around one end of the pre-installation seat near the loading port for the pre-installation seat to be installed on the water outlet device for use.

[0006] The valve core is provided with one end of a valve stem which is installed in the mounting hole through the installation port, and the valve stem is exposed through the clearance port and can be connected to an external handle. After being installed in place, the limit step supports the top or periphery of the valve core to limit the valve core from further entering the mounting hole.

[0007] The pressing piece is installed at the loading port of the pre-installed seat and presses the valve core to prevent the valve core from falling out.

[0008] The valve core pre-installed component is installed at the end of the installation cavity of the water outlet device through an assembly structure, and the part of the valve core exposed from the installation inlet extends into the installation cavity of the water outlet device.

[0009] The valve core pre-installed component provided by the utility model can ship the valve core as a module product after preliminary assembly. During on-site assembly, it only needs to install the module on the water outlet equipment, eliminating the assembly process of the valve core and its various supporting small parts, and avoiding the problems of excess parts, assembly errors, and repeated disassembly and assembly after assembly. In addition, the pressing piece provided by the utility model is not subject to the top thrust of the valve core when water is passed, and is not easy to be damaged, so its strength requirement is not high. At the same time, the top thrust of the valve core is transferred to the pre-installed seat with a larger size, and the overall strength is high.

[0010] Preferably, the limiting step is an annular step, and the supporting force is balanced and reliable.

[0011] Preferably, the limiting step has two layers, and the periphery of the valve core is also correspondingly provided with two layers of supporting surfaces, thereby increasing the force-bearing area and reducing the problem of mutual squeezing and damage of the valve core or the pre-installed seat under the action of hydraulic pressure.

[0012] Preferably, in order to guide the installation direction of the valve core during assembly, at least one limiting protrusion is provided in the installation port, and a corresponding limiting notch is provided on the periphery of the valve core.

[0013] Preferably, there are two pairs of limiting protrusions and limiting notches with different sizes, forming a fool-proof structure, which can further avoid the problem of reverse installation of the valve core.

[0014] Preferably, the outer ring of the clearance opening adopts a conical surface, which can reduce the gap formed during the subsequent assembly of the handle.

[0015] Preferably, the assembly structure is a seat body arranged at the end of the pre-installed seat, and the periphery of the seat body is provided with mounting holes and screws, so that the mounting structure is stable and reliable.

[0016] Preferably, a limiting groove is provided at one end of the seat body facing outward, which can avoid the problem of reverse installation when the pre-installed seat is assembled with the water outlet device, and at the same time, it also has the function of preventing rotation.

[0017] Preferably, the end of the valve core exposed from the loading port is provided with a water inlet and a water outlet.

[0018] Preferably, the pressing piece is annular and is assembled in the loading port by means of threads, and has a simple structure.

[0019] From the above description of the utility model, it can be seen that the utility model has the following beneficial effects:

[0020] The valve core pre-assembled assembly provided by the utility model can ship the valve core as a module product after preliminary assembly. During on-site assembly, it is only necessary to install the module on the water outlet device, thereby eliminating the assembly process of the valve core and its various supporting small parts, and avoiding the problems of excess parts, assembly errors, and repeated disassembly and assembly after assembly.

[0021] The pressing piece provided by the utility model is not subjected to the top thrust of the valve core when water is passed, and is not easy to be damaged, so the strength requirement thereof is not high. At the same time, the top thrust of the valve core is transferred to the pre-installed seat with a larger size, so the overall strength is high and it is less likely to be damaged;

[0022] The limiting step has two layers, thereby increasing the force-bearing area and reducing the problem of mutual squeezing and damage of the valve core or the pre-installed seat under the action of hydraulic pressure;

[0023] The outer ring of the clearance opening adopts a conical surface, which can reduce the gap formed when the handle is assembled later and prevent the valve stem from being exposed. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0025] in:

[0026] Figure 1 A spool pre-assembled assembly in axial view Figure 1 ;

[0027] Figure 2 A spool pre-assembled assembly in axial view Figure 2 ;

[0028] Figure 3 It is an explosion-proof valve core pre-assembled component. Figure 1 ;

[0029] Figure 4 It is an explosion-proof valve core pre-assembled component. Figure 2 ;

[0030] Figure 5 It is a front view of a valve core pre-assembled assembly;

[0031] Figure 6 It is a cross-sectional view of a valve core pre-assembled component; (About Figure 5 AA)

[0032] Figure 7 It is a schematic diagram of the application of a valve core pre-installed component;

[0033] Figures 1 to 7 The symbols in the figure are: pre-installed seat 1, mounting hole 11, installation entrance 111, clearance opening 112, limiting step 113, limiting protrusion 114, seat body 12, valve core 2, valve stem 21, limiting notch 22, and pressing piece 3. DETAILED DESCRIPTION

[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.

[0035] See also Figures 1 to 7 A valve core pre-installed assembly includes a pre-installed seat 1, a valve core 2 and a pressing piece 3, wherein:

[0036] The pre-installed seat 1 is provided with a mounting hole 11, one end of the mounting hole 11 is a loading port 111, the other end is a clearance port 112, and a limiting step 113 is provided in the mounting hole 11 towards the loading port 111. An assembly structure is provided around one end of the pre-installed seat 1 near the loading port 111 for the pre-installed seat 1 to be installed on the water outlet device.

[0037] The valve core 2 is provided with a valve stem 21 at one end which is installed in the mounting hole 11 through the installation port 111, and the valve stem 21 is exposed through the clearance port 112 and can be connected to an external handle. Preferably, the outer ring of the clearance port 112 adopts a conical surface, which can reduce the gap formed when the handle is assembled later.

[0038] After the valve core 2 is installed in place, the end of the valve core 2 exposed from the installation port 111 is provided with a water inlet and a water outlet, and the limiting step 113 supports the top or periphery of the valve core 2 to limit the valve core 2 from further entering the installation hole 11.

[0039] In this embodiment, the limiting step 113 is an annular step, and the supporting force is balanced and reliable. In another embodiment, the limiting step 113 has two layers, and the periphery of the valve core 2 is also provided with two layers of supporting surfaces, thereby increasing the force bearing area and reducing the problem of mutual squeezing and damage of the valve core 2 or the pre-installed seat 1 under the action of hydraulic pressure.

[0040] In one embodiment, in order to guide the installation direction of the valve core 2 during assembly, at least one limiting protrusion 114 is provided in the installation port 111, and a corresponding limiting notch 22 is provided around the valve core 2. Preferably, there are two pairs of limiting protrusions 114 and limiting notches 22, and the sizes are different, forming a fool-proof structure, which can further avoid the problem of the valve core 2 being installed upside down.

[0041] The pressing piece 3 is installed at the loading port 111 of the pre-installed seat 1 and presses the valve core 2 to prevent the valve core 2 from falling out. In this embodiment, the pressing piece 3 is annular and assembled in the loading port 111 by threading, with a simple structure. In addition, in order to facilitate screwing in, the end of the pressing piece 3 is provided with a notch for inserting a rotating tool.

[0042] The valve core 2 pre-installed assembly is installed at the end of the installation cavity of the water outlet device through an assembly structure, and the part of the valve core 2 exposed from the installation port 111 extends into the installation cavity of the water outlet device. In this embodiment, the assembly structure is a seat body 12 arranged at the end of the pre-installed seat 1, and the periphery of the seat body 12 is provided with an installation hole 11 and is provided with screws, so that the installation structure is stable and reliable. In addition, a limiting groove is provided at one end of the seat body 12 facing outward, which can avoid the problem of reverse installation when the pre-installed seat 1 is assembled with the water outlet device, and at the same time, it also has the function of preventing rotation.

[0043] The valve core 2 pre-assembled component provided by the utility model can ship the valve core 2 as a module product after preliminary assembly. During on-site assembly, it is only necessary to install the module on the water outlet equipment, thus eliminating the assembly process of the valve core 2 and its various supporting small parts, and avoiding the problems of excess parts, assembly errors, and repeated disassembly and assembly after assembly. In addition, the pressing piece 3 provided by the utility model is not subject to the top thrust of the valve core 2 when water is passed, and is not easily damaged, so its strength requirement is not high. At the same time, the top thrust of the valve core 2 is transferred to the pre-assembled seat 1 with a larger size, and the overall strength is high.

[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0048] In the present utility model, the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0049] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.

Claims

1. A valve core pre-assembled assembly, characterized in that: Including pre-installed seat, valve core and pressing parts; The pre-installed seat is provided with a mounting hole, one end of the mounting hole is a loading port, the other end is a clearance port, and a limiting step facing the loading port is provided in the mounting hole; an assembly structure is provided at the periphery of one end of the pre-installed seat close to the loading port; The valve core is provided with one end of a valve stem which is installed in the installation hole through the installation port, and the valve stem is exposed through the clearance port, and the limiting step supports the top or periphery of the valve core; The pressing piece is installed at the loading port of the pre-installed seat and presses the valve core; The valve core pre-installed component is installed at the end of the installation cavity of the water outlet device through an assembly structure, and the part of the valve core exposed from the installation inlet extends into the installation cavity of the water outlet device.

2. A valve core pre-assembled assembly according to claim 1, characterized in that: The limiting step is an annular step.

3. A valve core pre-assembled assembly according to claim 1, characterized in that: The limiting step has two layers, and the periphery of the valve core is also correspondingly provided with two layers of supporting surfaces.

4. A valve core pre-assembled assembly according to claim 1, characterized in that: At least one limiting protrusion is arranged in the loading port, and a corresponding limiting notch is arranged around the valve core.

5. A valve core pre-assembled assembly according to claim 4, characterized in that: There are two pairs of limiting protrusions and limiting notches with different sizes, forming a fool-proof structure.

6. The valve core pre-assembled assembly according to claim 1, characterized in that: The outer ring of the clearance opening adopts a conical surface.

7. The valve core pre-assembled assembly according to claim 1, characterized in that: The assembly structure is a seat body arranged at the end of the pre-installed seat, and the periphery of the seat body is provided with mounting holes and screws.

8. A valve core pre-assembled assembly according to claim 7, characterized in that: A limiting groove is arranged at one end of the seat body facing outward.

9. The valve core pre-assembled assembly according to claim 1, characterized in that: One end of the valve core exposed from the loading port is provided with a water inlet and a water outlet.

10. The valve core pre-assembled assembly according to claim 1, characterized in that: The pressing piece is annular and is assembled in the loading port by means of threads.