Flat flame type combustion equipment of external combustion kiln
By designing a flat flame combustion equipment in the external combustion kiln, the problems of uneven temperature and low temperature increase efficiency are solved, the uniformity of the temperature field and the rapid heating speed are achieved, fuel saving and transportation device are protected.
Patent Information
- Application Number
- CN202421853215.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing external combustion kilns have uneven temperatures, low heating efficiency, high metal oxidation and burnout rate, and uneven heating effects.
It provides a flat-flame combustion equipment for external combustion kilns, including combustion main body, air inlet, combustion barrel, flame air nozzle, ignition gun, gas inlet, flame detector assembly and other components. By optimizing combustion technology and structural design, it ensures that the inner plane of the burner brick remains flat, has strong thermal radiation capacity, and is uniform in temperature field.
The uniformity of the temperature field is achieved, the heating speed is fast, and the metal oxidation and burning rate is low. It can achieve uniform heating of steel, save fuel, and protect the conveyor device through protective components.
Smart Images

Figure CN222864919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of external combustion kilns, in particular to a flat flame combustion device of an external combustion kiln. Background Art
[0002] An external combustion kiln is an industrial kiln in which the fuel is burned outside the kiln while the mineral raw materials decompose inside the kiln to produce carbon dioxide (CO2) and other products.
[0003] The flat flame burner is a special combustion technology. Its core feature is that the burner outlet adopts a trumpet-shaped burner brick. This design makes the flame form a thick, diameter, wall-adhering disc-shaped flame. This special temperature field, heat flow field, and pressure field are conducive to fast heating of the workpiece, anti-oxidation, and energy saving.
[0004] The existing external combustion kiln has uneven temperature, low heating efficiency, high metal oxidation and burning rate, and uneven heating effect.
[0005] Therefore, it is necessary to provide an external combustion kiln flat flame combustion equipment to solve the above technical problems. Utility Model Content
[0006] The utility model provides a flat flame combustion equipment for an external combustion kiln, which solves the problems of uneven temperature, low heating efficiency, high metal oxidation burning rate and uneven heating effect in the existing external combustion kiln.
[0007] In order to solve the above technical problems, the utility model provides an external combustion kiln flat flame combustion equipment, comprising: a combustion body;
[0008] An air inlet is arranged on one side of the surface of the combustion body, a combustion barrel is arranged on the other side of the air inlet, an air combustion channel is arranged inside the combustion barrel, and a flame gas nozzle is arranged on one side of the air combustion channel.
[0009] An ignition gun is fixedly installed on the other side of the outer surface of the combustion barrel, a gas inlet is fixedly installed on the other side of the combustion barrel, an observation hole is arranged on one side of the gas inlet, and a flame detector assembly is arranged on the other side of the outer surface of the gas inlet.
[0010] Preferably, a first smoke exhaust port is fixedly installed on one side of the top of the combustion body, and a second smoke exhaust port is fixedly installed on the other side of the top of the combustion body.
[0011] Preferably, a carbon dioxide exhaust port is provided on one side of the outer surface of the combustion body, and a material discharge port is provided on the other side of the outer surface of the combustion body.
[0012] Preferably, a mounting cover is fixedly installed on the top of the combustion body, a connecting groove is opened in the middle of the top of the mounting cover, opening grooves are opened on both sides of the inner cavity wall of the connecting groove, an elastic device is fixedly installed inside the opening groove, a limiting device is sleeved on one side of the outer surface of the elastic device, a filter plate is provided on the surface of the connecting groove, a pull rod is fixedly installed on the top of the filter plate, a motor box is fixedly installed in the middle of the top of the filter plate, a servo motor is fixedly installed inside the motor box, the output shaft of the servo motor is fixedly connected to a rotating rod, a fan blade is fixedly installed on one end of the rotating rod, and limiting grooves are opened on both sides of the outer surface of the filter plate.
[0013] Preferably, the elastic device comprises a fixed rod, a spring and a moving block, the fixed rod is fixedly installed inside the slot, the moving block is fixedly connected to one end of the fixed rod, and the spring is sleeved on one side of the outer surface of the fixed rod.
[0014] Preferably, the limiting device includes a movable block, a connecting hole, a movable cavity and a clamping block, the movable block is sleeved on one side of the outer surface of the fixed rod, the connecting hole is opened on one side of the movable block, the movable cavity is opened inside the movable block, and the clamping block is fixedly installed on the other side of the outer surface of the movable block.
[0015] Preferably, one end of the spring is fixedly connected to the movable block, the movable block is sleeved on one side of the outer surface of the fixed rod through the connecting hole, and the movable cavity and the movable block are adapted to each other.
[0016] Compared with the related art, the external combustion kiln flat flame combustion equipment provided by the utility model has the following beneficial effects:
[0017] The utility model provides a flat flame combustion equipment for an external combustion kiln, which can be installed and used on the top of the outer wall or the side wall of the external combustion kiln main body. The inner plane of the burner brick is kept flat, and the furnace wall (top) plane is not allowed to bulge. The heat radiation capacity is strong and the temperature field is uniform, so the heating speed is fast and the metal oxidation burning rate is low. It has a significant effect on achieving uniform heating of steel and saving fuel. The protection component is arranged between the external combustion kiln main body and the conveying device to prevent the conveying device exposed to the outside from being damaged and deformed due to collision. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A structural schematic diagram of a first embodiment of a flat flame combustion equipment for an external combustion kiln provided by the utility model;
[0019] Figure 2 for Figure 1 The schematic diagram of the air inlet structure is shown;
[0020] Figure 3A schematic structural diagram of a second embodiment of a flat flame combustion equipment for an external combustion kiln provided by the utility model;
[0021] Figure 4 for Figure 3 An enlarged schematic diagram of point A is shown;
[0022] Figure 5 for Figure 4 The schematic diagram of the limit device structure is shown.
[0023] Numbers in the figure: 1. observation hole, 2. gas inlet, 3. flame detector assembly, 4. ignition gun, 5. air inlet, 6. gas combustion channel, 7. combustion barrel, 8. flame gas nozzle, 10. first smoke exhaust port, 11. second smoke exhaust port, 12. carbon dioxide exhaust port, 13. discharge port, 14. combustion body, 21. installation cover, 22. connecting groove, 23. limiting groove, 24. opening groove, 25. elastic device, 251. fixed rod, 252. spring, 253. moving block, 26. limiting device, 261. movable block, 262. connecting hole, 263. moving cavity, 264. block, 27. filter plate, 28. pull rod, 29. motor box, 30. servo motor, 31. rotating rod, 32. fan blade. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0025] First embodiment
[0026] Please refer to Figure 1 and Figure 2 ,in, Figure 1 A structural schematic diagram of a first embodiment of a flat flame combustion equipment for an external combustion kiln provided by the utility model; Figure 2 for Figure 1 The air inlet structure schematic diagram is shown. An external combustion kiln flat flame combustion equipment comprises: a combustion body 14;
[0027] An air inlet 5 is provided on one side of the surface of the combustion body 14, a combustion barrel 7 is provided on the other side of the air inlet 5, an air combustion channel 6 is provided inside the combustion barrel 7, and a flame gas nozzle 8 is provided on one side of the air combustion channel 6.
[0028] An ignition gun 4 is fixedly installed on the other side of the outer surface of the combustion barrel 7, a gas inlet 2 is fixedly installed on the other side of the combustion barrel 7, an observation hole 1 is arranged on one side of the gas inlet 2, and a flame detector assembly 3 is arranged on the other side of the outer surface of the gas inlet 2.
[0029] A first smoke exhaust port 10 is fixedly installed on one side of the top of the combustion body 14 , and a second smoke exhaust port 11 is fixedly installed on the other side of the top of the combustion body 14 .
[0030] A carbon dioxide exhaust port 12 is disposed on one side of the outer surface of the combustion body 14 , and a material discharge port 13 is disposed on the other side of the outer surface of the combustion body 14 .
[0031] The working principle of the flat flame combustion equipment of an external combustion kiln provided by the utility model is as follows:
[0032] During operation, the fuel is first completely burned in the combustion body 14. Since the combustion body 14 is closed and maintains sufficient pressure, the high-temperature combustion products are ejected at a high speed, thereby enhancing convective heat transfer, promoting air circulation in the furnace, and evenly recording the temperature. If the excess amount of primary and secondary air is increased, the temperature of the outlet gas can also be adjusted to make it close to the heating temperature of the workpiece, preventing the workpiece from overburning and ensuring the heating quality.
[0033] Compared with the related art, the external combustion kiln flat flame combustion equipment provided by the utility model has the following beneficial effects:
[0034] The utility model provides a flat flame combustion equipment for an external combustion kiln, which can be installed and used on the top of the outer wall or the side wall of the external combustion kiln main body. The inner plane of the burner brick is kept flat, and the furnace wall (top) plane is not allowed to bulge. The heat radiation capacity is strong and the temperature field is uniform, so the heating speed is fast and the metal oxidation burning rate is low. It has a significant effect on achieving uniform heating of steel and saving fuel. The protection component is arranged between the external combustion kiln main body and the conveying device to prevent the conveying device exposed to the outside from being damaged and deformed due to collision.
[0035] Second embodiment
[0036] Please refer to Figure 3 , Figure 4 and Figure 5 Based on the external combustion kiln flat flame combustion equipment provided by the first embodiment of the present application, the second embodiment of the present application proposes another external combustion kiln flat flame combustion equipment. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0037] Specifically, the difference of the external combustion kiln flat flame combustion equipment provided by the second embodiment of the present application is that, in an external combustion kiln flat flame combustion equipment, a mounting cover 21 is fixedly installed on the top of the combustion body 14, a connecting groove 22 is opened in the middle of the top of the mounting cover 21, and opening grooves 24 are opened on both sides of the inner cavity wall of the connecting groove 22, and an elastic device 25 is fixedly installed inside the opening groove 24, and a limiting device 26 is sleeved on one side of the outer surface of the elastic device 25, and a filter plate 27 is provided on the surface of the connecting groove 22, a pull rod 28 is fixedly installed on the top of the filter plate 27, a motor box 29 is fixedly installed in the middle of the top of the filter plate 27, and a servo motor 30 is fixedly installed inside the motor box 29, and the output shaft of the servo motor 30 is fixedly connected to a rotating rod 31, and a fan blade 32 is fixedly installed on one end of the rotating rod 31, and limiting grooves 23 are opened on both sides of the outer surface of the filter plate 27.
[0038] The elastic device 25 includes a fixed rod 251, a spring 252 and a moving block 253. The fixed rod 251 is fixedly installed inside the slot 24, the moving block 253 is fixedly connected to one end of the fixed rod 251, and the spring 252 is sleeved on one side of the outer surface of the fixed rod 251.
[0039] The limiting device 26 includes a movable block 261, a connecting hole 262, a movable cavity 263 and a clamping block 264. The movable block 261 is sleeved on one side of the outer surface of the fixed rod 251, the connecting hole 262 is opened on one side of the movable block 261, the movable cavity 263 is opened inside the movable block 261, and the clamping block 264 is fixedly installed on the other side of the outer surface of the movable block 261.
[0040] One end of the spring 252 is fixedly connected to the movable block 261 . The movable block 261 is sleeved on one side of the outer surface of the fixed rod 251 through the connecting hole 262 . The movable cavity 263 is adapted to the movable block 253 .
[0041] The working principle of the flat flame combustion equipment of an external combustion kiln provided by the utility model is as follows:
[0042] During operation, the user first holds the pull rod 28 to drive the filter plate 27 to be embedded into the connecting groove 22 , and the filter plate 27 squeezes and pushes the block 264 to move into the opening groove 24 , and the block 264 drives the moving block 253 to move and squeeze the spring 252 .
[0043] When the clamping block 264 moves to the surface of the limiting groove 23 , the restoring elastic force of the spring 252 pushes the moving block 253 to drive the clamping block 264 to be embedded into the inside of the limiting groove 23 .
[0044] The output shaft of the servo motor 30 is controlled by an external power supply to rotate, driving the fan blades 32 to rotate, and the fan blades 32 clean the dust accumulated on the bottom of the surface of the filter plate 27.
[0045] Compared with the related art, the external combustion kiln flat flame combustion equipment provided by the utility model has the following beneficial effects:
[0046] The utility model provides an external combustion kiln flat flame combustion equipment, by installing a mounting cover 21 on the outer surface of the smoke exhaust port, the filter plate 27 filters the dust particles in the smoke, and the rotation of the fan blades 32 can clean the dust accumulated on the surface of the filter plate 27, and at the same time, the filter plate 27 is limited by the elastic device 25 and the limit device 26, so that the user can hold the pull rod 28 to disassemble and assemble the filter plate 27, thereby improving the practicality of the device.
[0047] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An external combustion kiln flat flame combustion equipment, characterized in that: Including: combustion body; An air inlet is arranged on one side of the surface of the combustion body, a combustion barrel is arranged on the other side of the air inlet, an air combustion channel is arranged inside the combustion barrel, and a flame gas nozzle is arranged on one side of the air combustion channel. An ignition gun is fixedly installed on the other side of the outer surface of the combustion barrel, a gas inlet is fixedly installed on the other side of the combustion barrel, an observation hole is arranged on one side of the gas inlet, and a flame detector assembly is arranged on the other side of the outer surface of the gas inlet.
2. The flat flame combustion equipment of an external combustion kiln according to claim 1, characterized in that: A first smoke exhaust port is fixedly installed on one side of the top of the combustion body, and a second smoke exhaust port is fixedly installed on the other side of the top of the combustion body.
3. The flat flame combustion equipment of an external combustion kiln according to claim 1, characterized in that: A carbon dioxide exhaust port is arranged on one side of the outer surface of the combustion body, and a material discharge port is arranged on the other side of the outer surface of the combustion body.
4. The flat flame combustion equipment of an external combustion kiln according to claim 1, characterized in that: A mounting cover is fixedly installed on the top of the combustion body, a connecting groove is opened in the middle of the top of the mounting cover, opening grooves are opened on both sides of the inner cavity wall of the connecting groove, an elastic device is fixedly installed inside the opening groove, a limiting device is sleeved on one side of the outer surface of the elastic device, a filter plate is provided on the surface of the connecting groove, a pull rod is fixedly installed on the top of the filter plate, a motor box is fixedly installed in the middle of the top of the filter plate, a servo motor is fixedly installed inside the motor box, the output shaft of the servo motor is fixedly connected to a rotating rod, a fan blade is fixedly installed on one end of the rotating rod, and limiting grooves are opened on both sides of the outer surface of the filter plate.
5. The flat flame combustion equipment of an external combustion kiln according to claim 4, characterized in that: The elastic device comprises a fixed rod, a spring and a moving block. The fixed rod is fixedly installed inside the slot, the moving block is fixedly connected to one end of the fixed rod, and the spring is sleeved on one side of the outer surface of the fixed rod.
6. The flat flame combustion equipment of an external combustion kiln according to claim 5, characterized in that: The limiting device includes a movable block, a connecting hole, a movable cavity and a clamping block. The movable block is sleeved on one side of the outer surface of the fixed rod, the connecting hole is opened on one side of the movable block, the movable cavity is opened inside the movable block, and the clamping block is fixedly installed on the other side of the outer surface of the movable block.
7. The flat flame combustion equipment of an external combustion kiln according to claim 6, characterized in that: One end of the spring is fixedly connected to the movable block, the movable block is sleeved on one side of the outer surface of the fixed rod through the connecting hole, and the movable cavity and the movable block are adapted to each other.