Protective device with anti-abrasion mechanism

By designing anti-wear mechanisms in water-cooled wall pipes, including isolation plates, anti-wear plates, connecting blocks and local gears, and using hook tools to adjust the direction of the guide plate, the wear problem of water-cooled wall pipes is solved, and the safe operation and practicality of the boiler are improved.

CN222864993UActive Publication Date: 2025-05-13SHANGHAI BOILER WORKS CO LTD +1
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Patent Information

Application Number
CN202420489180.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-05-13
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

Water-cooled wall pipes are prone to wear in the boiler, resulting in the occurrence of concave groove pits, increasing the risk of pipe explosion accidents, and affecting the long-term safe operation of the boiler.

Method used

A protective device with an anti-wear mechanism is designed, including an isolation plate, an anti-wear plate, a connecting block, a local gear and a guide plate. The direction of the guide plate is adjusted through hook tools to avoid contact between impurity particles and water-cooled wall pipes and reduce wear.

Benefits of technology

It effectively reduces the wear of water-cooled wall pipes, improves the long-term safe operation of the boiler, is easy to use, and is more practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a protection device with an anti-abrasion mechanism, and particularly relates to the technical field of boiler water-cooled wall tube assemblies, the protection device comprises a boiler body, a water-cooled wall tube body is arranged on one side of the boiler body, through the anti-abrasion mechanism, a pull ring can be hooked by a tool such as a hook and pulled to move, and the water-cooled wall tube body is arranged on the other side of the boiler body. A connecting rod drives two stop levers to drive a baffle II to extrude a spring II, a through hole is opposite to a push rod, and then a guide plate can be pushed according to the flow direction of impurity particles to drive a fixed block and a local gear to rotate upwards or downwards, so that the guide plate is changed to incline upwards or downwards, and the stop levers are restored to the original positions after adjustment; the push rod is blocked and fixed, so that the guide plate is conveniently and quickly adjusted, the water-cooled wall tube body is protected, abrasion is reduced, and the practicability is higher; and through the fixing mechanism, the connecting block can be conveniently and quickly disassembled and assembled, so that the connecting block can be conveniently replaced, and the use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler water-cooled wall tube components, in particular to a protective device with an anti-wear mechanism. Background Art

[0002] The boiler water-cooled wall tube, referred to as the water-cooled wall, is a type of metal pipe laid on the inner wall of the boiler furnace to absorb the radiant heat released by the flame and high-temperature flue gas in the furnace. It is mainly used to cool and protect the boiler furnace wall. The boiler water-cooled tube wall is close to the inner wall of the combustion chamber wall and arranged parallel to each other. The upper end is connected to the steam drum or the upper header, and the lower end is connected to the lower header. The temperature in the boiler furnace is high, the material particles are coarse and the wind speed is fast. The water-cooled tube wall is easy to wear. The tube wall is eroded and worn to form concave grooves, which can easily cause tube burst accidents, affect the long-term safe operation of the boiler, and pose a safety hazard.

[0003] The patent with publication number CN116481044A discloses an anti-wear water-cooled wall tube panel, comprising a boiler body and a water-cooled wall tube panel body, wherein the filter body is fixedly connected to the water-cooled wall tube panel body by welding, an isolation plate matched with the water-cooled wall tube panel body is provided on the boiler body, a heat transfer hole is provided on the isolation plate, a mounting block is provided on the isolation plate, a knob is rotatably provided on the mounting block, a screw is rotatably provided inside the knob, the screw passes through the knob, a connecting plate is provided at the end of the screw, a connecting column is provided on the connecting plate, a spring sleeved on the connecting column is provided on the connecting plate, a guide plate is provided on the spring, and a mounting groove matched with the spring is provided on the guide plate. Compared with the prior art, the advantages of the present invention are: the direction of the guide plate can be adjusted according to the flow direction of impurity particles, so that the impurity particles avoid contact with the water-cooled wall tube panel body, the wear of the water-cooled wall tube panel body is reduced, the water-cooled wall tube panel body is auxiliary fixed, the water-cooled wall tube panel body is prevented from falling off, and the smooth production is ensured.

[0004] During the use of the above-mentioned water-cooled wall tube, the guide plate adopts the cooperation of knobs, screws and other structures to adjust the direction of the guide plate, which is complicated to operate, inconvenient to use and relatively poor in practicality. Utility Model Content

[0005] The purpose of the utility model is to provide a protective device with an anti-wear mechanism to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a protective device with an anti-wear mechanism comprises a boiler body, a water-cooled wall tube body is provided on one side of the boiler body, an outer cover of the water-cooled wall tube body is provided with an isolation plate fixedly connected to the boiler body, a plurality of anti-wear mechanisms adapted to the isolation plate are symmetrically provided on the outer side of the isolation plate, an anti-wear plate is provided between the upper and lower isolation plates, and the anti-wear plate is connected to the boiler body through a fixing mechanism, the anti-wear mechanism comprises a connecting block, the connecting block is symmetrically arranged on one side of the isolation plate, and the connecting block is fixedly connected to the isolation plate, a plurality of heat conduction holes are provided on the side wall of the isolation plate between the two connecting blocks, a local gear is rotatably embedded and installed on one end of the connecting block away from the isolation plate, one end of the local gear is fixedly connected to a guide plate through a fixing block, the local gear is meshingly connected to a tooth block on the side away from the fixing block, a chamber is provided inside the connecting block, and one end of the tooth block is connected to a baffle 1 in the chamber.

[0007] Furthermore, the anti-wear mechanism also includes a push rod, and the push rod is fixedly installed on the side of baffle 1 away from the tooth block, a spring 1 is sleeved on the outer side of the push rod in the chamber, a baffle rod is provided on one side of the top of the connecting block, and the lower end of the baffle rod passes through the connecting block and is connected to baffle 2, a spring 2 is sleeved on the outer side of the baffle rod between baffle 2 and the bottom of the connecting block, a through hole adapted to the push rod is provided on the side wall of the baffle rod, a through groove adapted to the push rod is provided at one end of the connecting block, the upper ends of the two baffle rods are connected by a connecting rod, and a pull ring is provided in the middle of the top of the connecting rod. Through the anti-wear mechanism, the hook can be used to hook the pull ring to drive the connecting rod, thereby driving the baffle rod to move, and then the guide plate can be pushed upward or downward to rotate around the center of the connecting axis position of the tooth block, so that corresponding adjustments can be made conveniently and quickly according to the flow direction of the impurity particles. It is easy to use and more practical.

[0008] Furthermore, the fixing mechanism includes a fixing seat, which is symmetrically arranged above the connecting block on one side of the boiler body, a transmission cavity is opened inside the fixing seat, a rotating drum is rotatably installed in the transmission cavity, a gear is sleeved on the outer side of the rotating drum, an L-rod is provided on the top of the connecting block, a slot connected to the transmission cavity is opened on one side of the fixing seat, a plurality of tooth grooves meshing with the gear are opened on the top of the L-rod, a spring and a limit block are provided in the rotating drum, and the limit block is located on the opposite outer side of the two connecting blocks, one end of the limit block passes through the side wall of the connecting block to form a limit groove, one end of the limit block is rotatably connected to the transmission rod, and one end of the transmission rod is connected to a push handle, and the connecting block can be conveniently and quickly disassembled and installed through the fixing mechanism to replace the connecting block.

[0009] Furthermore, the connecting shaft of the local gear is rotatably connected to the connecting block through a bearing, the two ends of the spring one are respectively fixedly connected to the baffle one and the inner wall of the chamber, and the two ends of the spring two are respectively fixedly connected to the connecting block and the baffle two, so that the elastic force of the spring one can be used to provide power for the reset movement of the push rod and the gear block. The installation of the spring two can reset and limit the baffle rod so that the baffle rod can block the push rod.

[0010] Furthermore, the connecting rod and the baffle rod combination is in an inverted U shape, the isolation plate is arc-shaped, and the through hole is located below the push rod so as to synchronously drive the two baffle rods to move up and down. The shape of the isolation plate can adapt to the water-cooled wall tube body.

[0011] Furthermore, the rotating drum and the transmission rod are rotatably connected to the fixed seat and the limit block through bearings respectively. The limit groove is a hexagonal prism structure. The two ends of the spring three are fixedly connected to the limit block and the inner wall of the rotating drum respectively to limit the rotating drum and prevent it from rotating, thereby achieving the limitation of the gear and allowing the gear to be connected and fixed to the L rod.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0013] 1. The utility model uses an anti-wear mechanism, and can use a hook-like tool to hook the pull ring and pull it to move, so that the connecting rod drives the two baffles to drive the baffle plate 2 to squeeze the spring 2, and the through hole is opposite to the push rod. Then, according to the flow direction of the impurity particles, the guide plate can be pushed to drive the fixed block and the local gear to rotate upward or downward, so as to change the upward or downward inclination of the guide plate. After adjustment, the baffle bar is restored to its original position to achieve blocking and fixing of the push rod, so that the guide plate can be adjusted conveniently and quickly, thereby protecting the water-cooled wall tube body, reducing wear on the tube, and having stronger practicality;

[0014] 2. The utility model can conveniently and quickly disassemble and install the connection block through the fixing mechanism, so as to facilitate its replacement and easy use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This utility model Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0018] Figure 3 It is a schematic diagram of the local structure between the connecting block, the local gear and the stopper rod of the utility model;

[0019] Figure 4 It is a schematic diagram of the partial connection structure between the L rod and the fixing seat of the utility model;

[0020] In the figure: 1. boiler body; 2. water-cooled wall tube body; 3. isolation plate; 4. anti-wear plate; 5. connecting block; 6. local gear; 7. fixing block; 8. guide plate; 9. tooth block; 10. baffle 1; 11. push rod; 12. spring 1; 13. baffle rod; 14. connecting rod; 15. baffle 2; 16. spring 2; 17. fixing seat; 18. L rod; 19. rotating drum; 20. gear; 21. spring 3; 22. limit block; 23. transmission rod; 24. limit groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 - Figure 4 The protective device with anti-wear mechanism shown in the figure comprises a boiler body 1, a water-cooled wall tube body 2 is provided on one side of the boiler body 1, an outer cover of the water-cooled wall tube body 2 is provided with an isolation plate 3 fixedly connected to the boiler body 1, a plurality of anti-wear mechanisms adapted to the isolation plate 3 are symmetrically provided on the outer side of the isolation plate 3, an anti-wear plate 4 is provided between the upper and lower isolation plates 3, and the anti-wear plate 4 is connected to the boiler body 1 through a fixing mechanism, the anti-wear mechanism comprises a connecting block 5, the connecting block 5 is symmetrically arranged on one side of the isolation plate 3, and the connecting block 5 is fixedly connected to the isolation plate 3, a plurality of heat conduction holes are provided on the side wall of the isolation plate 3 between the two connecting blocks 5, a local gear 6 is rotatably embedded and installed at one end of the connecting block 5 away from the isolation plate 3, one end of the local gear 6 is fixedly connected to a guide plate 8 through a fixing block 7, a tooth block 9 is meshingly connected to the side of the local gear 6 away from the fixing block 7, a chamber is provided inside the connecting block 5, and a baffle 10 is connected to one end of the tooth block 9 in the chamber.

[0023] In this example, the anti-wear mechanism also includes a push rod 11, and the push rod 11 is fixedly installed on the side of the baffle 10 away from the tooth block 9. A spring 12 is sleeved on the outer side of the push rod 11 in the chamber. A baffle rod 13 is provided on one side of the top of the connecting block 5, and the lower end of the baffle rod 13 passes through the connecting block 5 and is connected to a baffle 2 15. A spring 2 16 is sleeved on the outer side of the baffle rod 13 between the baffle 2 15 and the bottom of the connecting block 5. A through hole adapted to the push rod 11 is provided on the side wall of the baffle rod 13, and a through groove adapted to the push rod 11 is provided at one end of the connecting block 5. The upper ends of the two baffle rods 13 are connected by a connecting rod 14, and a pull ring is provided in the middle of the top of the connecting rod 14. Through the anti-wear mechanism, the hook can be used to drive the connecting rod 14 with the hook pull ring, thereby driving the baffle rod 13 to move, and then the guide plate 8 can be pushed to rotate upward or downward around the center of the connecting axis position of the tooth block 9, so that it can be conveniently and quickly adjusted according to the flow direction of the impurity particles. It is easy to use and more practical. In this example, the fixing mechanism includes a fixing seat 17, which is symmetrically arranged above the connecting block 5 on one side of the boiler body 1. A transmission cavity is opened inside the fixing seat 17, and a rotating drum 19 is rotatably installed in the transmission cavity. A gear 20 is sleeved on the outer side of the rotating drum 19, and an L rod 18 is provided on the top of the connecting block 5. A slot connected to the transmission cavity is opened on one side of the fixing seat 17, and a plurality of tooth grooves meshing with the gear 20 are opened on the top of the L rod 18. A spring 21 and a limit block 22 are provided in the rotating drum 19, and the limit block 22 is located on the opposite outer side of the two connecting blocks 5. One end of the limit block 22 passes through the side wall of the connecting block 5 to form a limit groove 24, and one end of the limit block 22 is rotatably connected to a transmission rod 23, and one end of the transmission rod 23 is connected to a push handle. Through the fixing mechanism, the connecting block 5 can be easily and quickly disassembled and installed to replace the connecting block 5. In this example, the connecting shaft of the local gear 6 is rotatably connected to the connecting block 5 through a bearing, the two ends of the spring 12 are respectively fixedly connected to the baffle 10 and the inner wall of the chamber, and the two ends of the spring 2 16 are respectively fixedly connected to the connecting block 5 and the baffle 2 15, so that the elastic force of the spring 12 can be used to provide power for the reset movement of the push rod 11 and the tooth block 9. The installation of the spring 2 16 can reset and limit the blocking rod 13 so that the blocking rod 13 blocks the push rod 11. In this example, the combination of the connecting rod 14 and the blocking rod 13 is in an inverted U shape, the isolation plate 3 is arc-shaped, and the through hole is located below the push rod 11, so as to synchronously drive the two blocking rods 13 to move up and down, and the shape of the isolation plate 3 can be adapted to the water-cooled wall tube body 2. In this example, the rotating drum 19 and the transmission rod 23 are rotatably connected to the fixed seat 17 and the limit block 22 respectively through bearings. The limit groove 24 is a hexagonal prism structure. The two ends of the spring three 21 are fixedly connected to the limit block 22 and the inner wall of the rotating drum 19 respectively to limit the rotating drum 19 and prevent it from rotating, thereby limiting the gear 20 and allowing the gear 20 to be connected and fixed to the L rod 18.

[0024] The working principle of the utility model is as follows: when in use, by using a hook-like tool, the pull ring is hooked and pulled up, so that the pull ring drives the connecting rod 14, and then drives the two connected baffles 13 to move up synchronously, and at the same time, the baffle 13 will drive the baffle plate 15 below and cooperate with the connecting block 5 to squeeze the spring 16, and at the same time, the through hole on the baffle 13 is moved up to be opposite to the push rod 11, and then the guide plate 8 is adjusted according to the impurity material flowing upward through the bottom of the boiler body 1 or flowing downward through the upper part of the boiler body 1. When flowing upward, the guide plate 8 can be pushed to drive the fixed block 7 and the local gear 6 to rotate downward, and at the same time, the rotation of the local gear 6 will cause its teeth to rotate. The extrusion pushes the tooth block 9 to move in the direction away from the local gear 6. At the same time, the tooth block 9 will push the baffle 10 to drive the push rod 11 to move. At the same time, the baffle 10 will squeeze the spring 12, and the end of the push rod 11 away from the baffle 10 will pass through the through hole and insert into the through groove. When the teeth of the extruded tooth block 9 are misaligned with it, the baffle 10 will push the tooth block 9 to reset under the elastic force of the spring 12, so that the tooth block 9 is meshed with the local gear 6. At the same time, the end of the push rod 11 close to the baffle rod 13 will move out of the through hole, and the reciprocating movement is continuously carried out until the guide plate 8 is adjusted to a suitable angle position, and the force applied to the pull ring can be released to make the baffle 12 15 drives the blocking rod 13 to move down and reset under the elastic force of the spring second 16, so that the through hole moves down and is dislocated from the push rod 11, so that the blocking rod 13 blocks one end of the push rod 11, and the position of the guide plate 8 can be restricted and fixed. It is convenient and quick to use and has strong practicality. When the connecting block 5 needs to be disassembled, the push handle can be pushed to drive the transmission rod 23, and then the transmission rod 23 pushes the limit block 22 to move into the rotating drum 19. At the same time, the limit block 22 will squeeze the spring third 21 until the limit block 22 is completely moved into the rotating drum 19, and then the connecting block 5 can be pulled out to drive the L rod 18 to move out of the slot, and then the force applied to the push handle can be released to reset the limit block 22 and insert it. The corresponding limit groove 24 is inserted into the corresponding limit groove 24. When installing the connecting block 5, the above disassembly steps can be repeated. After the limit block 22 is moved into the rotating drum 19, one end of the L rod 18 is inserted into the slot so that the tooth groove on the bar engages with the gear 20, and the gear 20 is driven to drive the rotating drum 19 to rotate until the L rod 18 is fully inserted into the slot. The thrust of the spring three 21 is released to insert the limit block 22 into the limit groove 24, so as to realize the limit fixation of the rotating drum 19, thereby realizing the connection and fixation between the L rod 18 and the gear 20, thereby completing the installation and fixation of the connecting block 5, and the connecting block 5 can be conveniently disassembled or installed to facilitate its replacement, which is more practical.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A protective device with an anti-wear mechanism, comprising a boiler body (1), a water-cooled wall tube body (2) being provided on one side of the boiler body (1), and an isolation plate (3) fixedly connected to the boiler body (1) being provided on the outer side of the water-cooled wall tube body (2), characterized in that: A plurality of anti-wear mechanisms adapted to the isolation plate (3) are symmetrically arranged on the upper and lower sides of the outer side of the isolation plate (3); an anti-wear plate (4) is arranged between the upper and lower isolation plates (3); and the anti-wear plate (4) is connected to the boiler body (1) through a fixing mechanism; the anti-wear mechanism comprises a connecting block (5); the connecting block (5) is symmetrically arranged on one side of the isolation plate (3); and the connecting block (5) is fixedly connected to the isolation plate (3); a plurality of heat conduction holes are opened between two connecting blocks (5) on the side wall of the isolation plate (3); a local gear (6) is rotatably embedded and installed at one end of the connecting block (5) away from the isolation plate (3); one end of the local gear (6) is fixedly connected to a guide plate (8) through a fixing block (7); and a tooth block (9) is meshingly connected to the side of the local gear (6) away from the fixing block (7); a chamber is opened inside the connecting block (5); and one end of the tooth block (9) is connected to a baffle (10) in the chamber.

2. The protective device with anti-wear mechanism according to claim 1, characterized in that: The anti-wear mechanism also includes a push rod (11), and the push rod (11) is fixedly installed on the side of the baffle plate 1 (10) away from the tooth block (9), the outer side of the push rod (11) is sleeved with a spring 1 (12) in the chamber, a baffle rod (13) is provided on one side of the top of the connecting block (5), and the lower end of the baffle rod (13) passes through the connecting block (5) and is connected to the baffle plate 2 (15), the outer side of the baffle rod (13) is sleeved with a spring 2 (16) between the baffle plate 2 (15) and the bottom of the connecting block (5), the side wall of the baffle rod (13) is provided with a through hole adapted to the push rod (11), one end of the connecting block (5) is provided with a through groove adapted to the push rod (11), the upper ends of the two baffle rods (13) are connected by a connecting rod (14), and a pull ring is provided in the middle of the top of the connecting rod (14).

3. The protective device with anti-wear mechanism according to claim 1, characterized in that: The fixing mechanism comprises a fixing seat (17), the fixing seat (17) being symmetrically arranged above a connecting block (5) on one side of the boiler body (1), a transmission cavity being provided inside the fixing seat (17), a rotating drum (19) being rotatably installed inside the transmission cavity, a gear (20) being sleeved on the outer side of the rotating drum (19), an L-rod (18) being provided on the top of the connecting block (5), a slot communicating with the transmission cavity being provided on one side of the fixing seat (17), a plurality of tooth grooves meshing with the gear (20) being provided on the top of the L-rod (18), a spring three (21) and a limit block (22) being provided inside the rotating drum (19), and the limit block (22) being located on the opposite outer side of the two connecting blocks (5), one end of the limit block (22) passing through the side wall of the connecting block (5) to form a limit groove (24), one end of the limit block (22) being rotatably connected to a transmission rod (23), and one end of the transmission rod (23) being connected to a push handle.

4. The protective device with anti-wear mechanism according to claim 2, characterized in that: The connecting shaft of the local gear (6) is rotatably connected to the connecting block (5) via a bearing, the two ends of the spring one (12) are respectively fixedly connected to the baffle one (10) and the inner wall of the chamber, and the two ends of the spring two (16) are respectively fixedly connected to the connecting block (5) and the baffle two (15).

5. The protective device with anti-wear mechanism according to claim 2, characterized in that: The connection rod (14) and the blocking rod (13) are combined to form an inverted U shape, the isolation plate (3) is arc-shaped, and the through hole is located below the push rod (11).

6. The protective device with anti-wear mechanism according to claim 3, characterized in that: The rotating drum (19) and the transmission rod (23) are rotatably connected to the fixed seat (17) and the limit block (22) through bearings respectively; the limit groove (24) is a hexagonal column structure; and the two ends of the spring three (21) are fixedly connected to the limit block (22) and the inner wall of the rotating drum (19) respectively.

Citation Information

Patent Citations

  • Anti-abrasion water-cooled wall tube panel

    CN116481044A