Refractory castable heating furnace
By adopting a combined structure of skateboard and heat insulation plate in the refractory castable heating furnace, the problem of heat loss when the heating furnace is opened is solved, and the effect of reducing repeated preheating and saving fuel is achieved.
Patent Information
- Application Number
- CN202420857910.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
When opening the heating furnace opening for a long time, a large amount of heat will be consumed, resulting in frequent preheating of the materials entering the furnace, thereby wasting fuel.
A refractory castable heating furnace is designed, adopting a combined structure of skateboards and heat insulation boards. Heat insulation boards of different heights are installed on both sides of the skateboard to seal the outlet when the material is output to reduce heat loss, and seal the outlet when the material is input to avoid repeated preheating.
It effectively reduces the loss of heat in the heating furnace, avoids repeated preheating of materials, improves heating efficiency, and saves fuel.
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Figure CN222865554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating furnaces, in particular to a refractory castable heating furnace. Background Art
[0002] A heating furnace is a device used to heat objects or materials, usually using electricity, gas or other energy sources to provide heat energy. It is widely used in heat treatment, smelting, roasting and other processes in industrial production to change the properties or form of materials. There are many designs and types of heating furnaces that can be used in different temperature ranges and application areas.
[0003] A Chinese patent discloses a refractory castable heating furnace (publication number: CN213841747U). The material support plate arranged under the inner tank of the heating furnace is supported by a supporting steel plate, a supporting wheel and a wheel groove, which increases the stability of the movement of the material support plate. At the same time, the supporting transverse plate and the supporting longitudinal plate arranged on the upper surface of the material support plate facilitate the cooperation of the supporting transverse plate and the supporting longitudinal plate to support the material, thereby avoiding the problem of uneven firing caused by an excessively large material supporting surface. However, the device still has the following problems:
[0004] In the above device, the material pallet and the support steel plate carry the material above, but because the material pallet and the support steel plate need to move in coordination with the support wheels at the bottom, a larger opening needs to be opened when designing the heating furnace to allow the material pallet to be pulled out. When the heating furnace opening is opened for a long time, a large amount of heat in the furnace may be consumed. This results in the need to frequently preheat the material entering the furnace during the continuous processing of the refractory castable, thereby wasting fuel. Utility Model Content
[0005] The technical problem to be solved by the utility model is as follows: when the heating furnace opening is opened for a long time, a large amount of heat in the furnace may be consumed, which results in the need to frequently preheat the materials entering the furnace during the continuous processing of the refractory castable, thereby wasting fuel.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A refractory castable heating furnace comprises a heating furnace body, a support mechanism is arranged on one side of the heating furnace body, and the heating furnace body comprises a combustion furnace and a motor;
[0008] Also includes:
[0009] The heating furnace body comprises an outer shell, an outlet is provided on one side of the outer wall of the outer shell, a plurality of pulleys are rotatably connected to the bottom of the inner wall of the outer shell, and the plurality of pulleys are equidistantly arranged along the length direction of the outer shell;
[0010] Among them, the tops of several pulleys 1 are all slidably connected with a slide plate, one side of the slide plate close to the outlet is fixedly connected with a heat insulation board 2, and the other side of the slide plate is fixedly connected with a heat insulation board 1;
[0011] Among them, the height of the insulation board 2 is consistent with the height of the outlet, and the outer wall of the insulation board 2 is slidably connected to the outlet. Hand grooves are opened on both sides of the outer wall of the insulation board 2, and the height of the insulation board 2 is lower than the height of the insulation board 1.
[0012] As a further solution of the utility model: a plurality of slots are provided on both sides of the top surface of the slide plate, the inner walls of the slots on both sides are snap-connected with partitions, and the top surface of the slide plate is fixedly connected with a support net between the slots on both sides.
[0013] As a further solution of the utility model: the outer shell is fixedly connected to a sealing box on one side of the outer wall away from the outlet, the bottom of the sealing box is fixedly connected to the motor, the output end of the motor penetrates upward into the sealing box and is fixedly connected to a disc, and one end of the top of the disc is fixedly connected to a push shaft.
[0014] As a further solution of the utility model: a moving frame is slidably connected to the top of the disc, an inner wall of the moving frame is slidably connected to the push shaft, a push rod is fixedly connected to the middle of one side of the moving frame, the push rod is T-shaped, one end of the push rod penetrates into the outer shell and the side wall is movably connected to a heat insulation board.
[0015] As a further solution of the utility model: the top inner wall of the outer shell is fixedly connected to the combustion furnace, a plurality of heat exhaust grooves are opened on the middle inner wall of the outer shell, and the plurality of heat exhaust grooves are all located above the slide plate, and return flues are fixedly connected on both sides of the inner wall of the outer shell.
[0016] As a further solution of the utility model: the support mechanism includes a support plate, one side of the support plate is fixedly connected to the outer shell, the top of the support plate is fixedly connected to a plurality of pulleys 2, and one side of the top of the support plate is fixedly connected to a buffer pad.
[0017] As a further solution of the utility model: the top of the second pulley is slidably connected to the slide plate, and one side of the outer wall of the buffer pad is movably connected to the second insulation board.
[0018] Beneficial effects of the utility model:
[0019] (1) The utility model places materials on the support net inside the slide, and sets heat insulation board 1 and heat insulation board 2 of different heights on both sides of the slide. When the slide carries materials into the heating furnace, the heat insulation board 2 blocks the outlet of the outer shell to reduce the heat dissipation in the furnace. When the slide carries materials out, the heat insulation board 1 blocks the outlet to avoid repeated preheating when the next batch of materials is heat treated.
[0020] (2) Two rows of slots are opened on the top of the slide plate, and partitions can be inserted inside the slots to prevent the materials from contacting each other and reducing the heating area, thereby improving the uniformity of heating of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the main body of the heating furnace in the utility model;
[0024] Figure 3 It is a top view schematic diagram of the internal structure of the outer shell of the utility model;
[0025] Figure 4 It is a schematic diagram of the structure when the slide plate in the utility model is pushed out;
[0026] Figure 5 It is a schematic diagram of the structure of the slide plate in the utility model when viewed from above.
[0027] In the figure: 1. Heating furnace body; 101. Outer shell; 102. Combustion furnace; 103. Exit; 104. Heat exhaust groove; 105. Pulley 1; 106. Sealing box; 107. Motor; 108. Disc; 109. Push shaft; 110. Moving frame; 111. Push rod; 112. Slide plate; 113. Heat insulation board 1; 114. Heat insulation board 2; 115. Slot; 116. Partition; 117. Support net; 118. Hand groove; 119. Return flue; 2. Support mechanism; 201. Support plate; 202. Pulley 2; 203. Buffer pad. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figure 1-5As shown, a refractory castable heating furnace includes a heating furnace body 1, a support mechanism 2 is arranged on one side of the heating furnace body 1, and the heating furnace body 1 includes a combustion furnace 102 and a motor 107; wherein the heating furnace body 1 includes an outer shell 101, an outlet 103 is opened on one side of the outer wall of the outer shell 101, and a plurality of pulleys 105 are rotatably connected to the bottom of the inner wall of the outer shell 101, and the plurality of pulleys 105 are equidistantly arranged along the length direction of the outer shell 101; wherein the plurality of pulleys 105 are ... The top of the wheel 105 is slidably connected with a slide plate 112, and a heat insulation board 114 is fixedly connected to one side of the slide plate 112 close to the outlet 103, and a heat insulation board 113 is fixedly connected to the other side of the slide plate 112; wherein, the height of the heat insulation board 114 is consistent with the height of the outlet 103, and the outer side wall of the heat insulation board 114 is slidably connected to the outlet 103, and hand grooves 118 are provided on both sides of the outer wall of the heat insulation board 114, and the height of the heat insulation board 114 is lower than the height of the heat insulation board 113, such as Figure 2 As shown, the height of the heat insulation board 113 is higher than the height of the outlet 103, so that the heat insulation board 113 limits the maximum moving distance of the slide plate 112;
[0030] A plurality of slots 115 are provided on both sides of the top surface of the slide plate 112. The inner walls of the slots 115 on both sides are connected with partitions 116. A support net 117 is fixedly connected to the top surface of the slide plate 112 and located between the slots 115 on both sides. Figure 5 As shown, the slide plate 112 is hollowed out below the support mesh 117, and the contact area between the heat source and the refractory castable is increased through the support mesh 117;
[0031] The outer wall of the outer shell 101 is fixedly connected to a sealing box 106 at one side away from the outlet 103. The bottom of the sealing box 106 is fixedly connected to the motor 107. The output end of the motor 107 penetrates the sealing box 106 upward and is fixedly connected to a disc 108. The top end of the disc 108 is fixedly connected to a push shaft 109. Figure 3-Figure 4 As shown, the motor 107 is connected to the bottom center of the disc 108, and the disc 108 drives the push shaft 109 to rotate together.
[0032] The top of the disc 108 is slidably connected to a moving frame 110, the inner wall of the moving frame 110 is slidably connected to the push shaft 109, and a push rod 111 is fixedly connected to the middle of one side of the moving frame 110. The push rod 111 is T-shaped, one end of the push rod 111 penetrates the outer shell 101 and the side wall is movably connected to the insulation board 113. Figure 3-Figure 4 As shown, the push shaft 109 drives the moving frame 110 to move, so that the push rod 111 can only reciprocate in a straight line direction under the constraint of the outer shell 101;
[0033] The top inner wall of the outer shell 101 is fixedly connected to the combustion furnace 102. A plurality of heat exhaust grooves 104 are provided on the middle inner wall of the outer shell 101. The plurality of heat exhaust grooves 104 are all located above the slide plate 112. The inner walls of the outer shell 101 are fixedly connected to return flues 119 on both sides. Figure 1 , Figure 3-Figure 4 As shown, the return flue 119 is used to discharge the gas in the combustion furnace;
[0034] The support mechanism 2 includes a support plate 201, one side of the support plate 201 is fixedly connected to the outer shell 101, a plurality of pulleys 202 are fixedly connected to the top of the support plate 201, a buffer pad 203 is fixedly connected to the top side of the support plate 201, the top of the pulley 202 is slidably connected to the slide plate 112, and one side of the outer wall of the buffer pad 203 is movably connected to the insulation board 114. Figure 1-Figure 2 As shown, the buffer pad 203 is made of rubber material to reduce the impact between the support plate 201 and the second insulation plate 114.
[0035] The working principle of this utility model:
[0036] When the device is in use, the interior of the outer shell 101 is first preheated, and then the refractory castable is placed on the support net 117. When placing the refractory castable, the partition 116 can be inserted into the slot 115 at different intervals according to the size of the material. After the material is placed, the insulation board 114 is pushed to the inside of the outlet 103, and the insulation board 114 blocks the outlet 103. Then the combustion furnace 102 is started, and the heat passes through the heat exhaust groove 104 to heat the material. After the heat treatment is completed, the start motor 107 drives the disc 108 to rotate, and the push shaft 109 drives the moving frame 110 to drive the push rod 111 to push the insulation board 113. The slide plate 112 moves an end distance above the pulley 105. At this time, the hand grooves on both sides of the insulation board 114 are exposed to the outside of the outer shell 101. The operator can quickly pull out the slide plate 112 through the hand grooves, and then the insulation board 113 approaches the outlet 103 and blocks it.
[0037] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A refractory castable heating furnace, comprising a heating furnace body (1), a support mechanism (2) being arranged on one side of the heating furnace body (1), and the heating furnace body (1) comprising a combustion furnace (102) and a motor (107); It is characterized in that Also includes: The heating furnace body (1) comprises an outer shell (101), an outer wall of which is provided with an outlet (103), and the bottom of the inner wall of the outer shell (101) is rotatably connected to a plurality of pulleys (105), wherein the plurality of pulleys (105) are equidistantly arranged along the length direction of the outer shell (101); The tops of the plurality of pulleys (105) are all slidably connected to a slide plate (112), one side of the slide plate (112) close to the outlet (103) is fixedly connected to a heat insulation board (114), and the other side of the slide plate (112) is fixedly connected to a heat insulation board (113); The height of the second insulation board (114) is consistent with the height of the outlet (103), and the outer wall of the second insulation board (114) is slidably connected to the outlet (103). Hand grooves (118) are provided on both sides of the outer wall of the second insulation board (114), and the height of the second insulation board (114) is lower than the height of the first insulation board (113).
2. A refractory castable heating furnace according to claim 1, characterized in that: A plurality of slots (115) are provided on both sides of the top surface of the slide plate (112), the inner walls of the slots (115) on both sides are snap-connected with partitions (116), and a support net (117) is fixedly connected to the top surface of the slide plate (112) and located between the slots (115) on both sides.
3. A refractory castable heating furnace according to claim 1, characterized in that: A sealing box (106) is fixedly connected to the outer wall side of the outer shell (101) which is located away from the outlet (103); the bottom of the sealing box (106) is fixedly connected to the motor (107); the output end of the motor (107) penetrates upward into the sealing box (106) and is fixedly connected to a disc (108); and a top end of the disc (108) is fixedly connected to a push shaft (109).
4. A refractory castable heating furnace according to claim 3, characterized in that: The top of the disc (108) is slidably connected to a moving frame (110), the inner wall of the moving frame (110) is slidably connected to a push shaft (109), a push rod (111) is fixedly connected to the middle of one side of the moving frame (110), the push rod (111) is T-shaped, one end of the push rod (111) penetrates into the outer shell (101) and the side wall is movably connected to a heat insulation board (113).
5. A refractory castable heating furnace according to claim 1, characterized in that: The top inner wall of the outer shell (101) is fixedly connected to the combustion furnace (102), a plurality of heat exhaust grooves (104) are provided on the middle inner wall of the outer shell (101), and the plurality of heat exhaust grooves (104) are all located above the slide plate (112), and return flues (119) are fixedly connected to both sides of the inner wall of the outer shell (101).
6. A refractory castable heating furnace according to claim 1, characterized in that: The support mechanism (2) comprises a support plate (201), one side of the support plate (201) is fixedly connected to the outer shell (101), the top of the support plate (201) is fixedly connected to a plurality of pulleys (202), and one side of the top of the support plate (201) is fixedly connected to a buffer pad (203).
7. A refractory castable heating furnace according to claim 6, characterized in that: The top of the second pulley (202) is slidably connected to the slide plate (112), and one side of the outer wall of the buffer pad (203) is movably connected to the second insulation board (114).
Citation Information
Patent Citations
Refractory castable heating furnace
CN213841747U