Energy-saving kiln

By designing an energy-saving kiln containing a transfer box, heat exchange pipe and fan, the problem of rapid temperature drop and heat cannot be recovered when the kiln cools down, heat recovery and stable temperature control are achieved, and the energy-saving performance and operating efficiency of the kiln are improved.

CN222865564UActive Publication Date: 2025-05-13XUANCHENG QIHENG REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202421887348.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-13
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing kilns directly open the kiln door to dissipate heat when the cooling is reduced, resulting in a rapid drop in temperature, which may lead to cracks in firing ceramics, glass and other objects, and the excess heat cannot be recovered, affecting actual application and operation.

Method used

An energy-saving kiln is designed, including the kiln body, transmission box, heat exchange pipe, air outlet pipe, valve, air intake pipe, fan and other components. The valve controls the opening and closing of the air outlet pipe, and the fan pours the outside air into the transfer box, the fan heats the air, and uses waste heat to heat the cold air to achieve heat recovery and stable temperature control during the cooling process.

Benefits of technology

Effectively prevent excessive temperature difference of external air from affecting the quality of objects, reduce energy consumption, and recover heat during the cooling process, improving the energy-saving performance and operating efficiency of the kiln.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of energy-saving kilns, and discloses an energy-saving kiln which comprises a kiln body, a transfer box is fixedly connected to one end of the outer side of the kiln body, a heat exchange pipe is fixedly connected to the interior of the transfer box, and an air outlet pipe is fixedly connected to one end of the top of the transfer box. One end of the air outlet pipe extends into the transfer box and is connected with the top of the heat exchange pipe, and the end, away from the transfer box, of the air outlet pipe extends into the kiln body. According to the energy-saving kiln, opening and closing of the air outlet pipe can be controlled through the valve, external air can be poured into the transfer box through the second fan, the air entering the transfer box can be heated through the first fan, and the device can heat cold air through waste heat in the actual use process; the device can prevent the quality of an object from being influenced by an overlarge temperature difference of external air while cooling, reduces energy consumption, and is beneficial to actual application and operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving kilns, in particular to an energy-saving kiln. Background Art

[0002] A kiln is a furnace used to burn ceramics, glass and other objects. It is usually built with bricks and stones and can be made into various sizes according to needs. Its heating materials include various energy sources such as combustible gas, oil or electricity. Compared with combustion kilns, electric kilns have higher energy utilization rates, lower pollution emissions and are more energy-efficient overall.

[0003] After searching, it was found that some existing kilns usually directly open the kiln door to dissipate heat to achieve the cooling result when cooling down. However, the rapid drop in temperature will cause cracks in fired ceramics, glass and other objects, and the excess heat cannot be recycled, which is not conducive to practical application and operation. In response to the above problems, we have launched an energy-saving kiln. Utility Model Content

[0004] The purpose of the utility model is to provide an energy-saving kiln to solve the problem in the above-mentioned background technology that when cooling treatment is carried out, the kiln door is usually opened directly to dissipate heat to achieve the cooling result, and the rapid drop in temperature will cause cracks in fired ceramics, glass and other objects, and the excess heat cannot be recycled.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an energy-saving kiln, comprising a kiln body, one end of the outer side of the kiln body is fixedly connected to a transfer box, the interior of the transfer box is fixedly connected to a heat exchange tube, one end of the top of the transfer box is fixedly connected to an outlet pipe, one end of the outlet pipe extends to the interior of the transfer box and is connected to the top of the heat exchange tube, one end of the outlet pipe away from the transfer box extends to the interior of the kiln body, a valve is installed on the outside of the outlet pipe and at the top of the kiln body, one end of the top of the transfer box away from the outlet pipe is fixedly connected to an air inlet pipe, one end of the air inlet pipe away from the transfer box extends to the interior of the kiln body, a fan 1 is installed on the outside of the air inlet pipe at the top of the kiln body, a fan 2 is fixedly installed at the bottom of the outer side of the transfer box, and the output end of the fan 2 extends to the interior of the transfer box.

[0006] Preferably, a filter is fixedly installed on the outside of the kiln body and on one side of the transfer box, and the input end of the second fan is connected to the filter.

[0007] Preferably, the bottoms of both sides of the inner wall of the kiln body are fixedly connected with sliding bars, a placement plate is slidably connected between the two sliding bars, and both sides of the placement plate are provided with sliding grooves used in conjunction with the sliding bars.

[0008] Preferably, one end of the kiln body is slidably connected to a kiln door, the top of the kiln door is fixedly connected to a support plate, the outer end of the kiln body away from the transfer box is fixedly connected to a fixed plate, and hydraulic cylinders are fixedly installed between the two ends of the bottom of the support plate and the corresponding fixed plates.

[0009] The valve can be used to control the opening and closing of the air outlet pipe, the second fan can be used to pour the outside air into the interior of the transfer box, and the first fan can be used to heat the air entering the transfer box. In actual use, the device can use waste heat to heat the cold air, and can prevent the temperature difference of the external air from being too large to affect the quality of the object and reduce energy consumption while cooling, which is beneficial to actual application and operation. The filter can filter the outside gas, thereby preventing impurities in the outside gas from entering the interior of the kiln body. The coordinated use of the slide bar and the slide groove can ensure the movement trajectory of the placement plate, and objects can be placed on the placement plate. The hydraulic cylinder can drive the support plate to move up and down, and the support plate drives the kiln door to move up and down.

[0010] Preferably, both sides of one end of the kiln body are fixedly connected with limit bars, and both ends of one side of the kiln door are provided with limit grooves used in conjunction with the limit bars.

[0011] Preferably, the hydraulic cylinder, fan 1 and fan 2 are all electrically connected to an external control device, and the external control device can control the hydraulic cylinder, fan 1 and fan 2 to work respectively.

[0012] The coordinated use of the limit strips and limit grooves can ensure the movement trajectory of the kiln door and improve the sealing effect. The hydraulic cylinder, fan 1 and fan 2 can be controlled to work through external control equipment.

[0013] Preferably, the support plate is configured as an L-shaped structure, and the width of the support plate is greater than the width of the kiln door.

[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0015] The utility model can use a valve to control the opening and closing of the air outlet pipe, use fan 2 to pour outside air into the interior of the transfer box, and use fan 1 to heat the air entering the transfer box. During actual use, the device can use waste heat to heat the cold air, and can prevent excessive temperature difference of the external air from affecting the quality of the object and reduce energy consumption while cooling, which is beneficial to practical application and operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a first-perspective stereogram of the present invention;

[0017] Figure 2 This is a first-perspective stereogram of the present invention;

[0018] Figure 3 It is a schematic diagram of the internal structure of the kiln body of the utility model.

[0019] Figure 4 It is a structural schematic diagram of the transfer box and the tube changer of the utility model.

[0020] Among them: 1. Kiln body; 2. Transfer box; 3. Exhaust pipe; 4. Valve; 5. Inlet pipe; 6. Fan 1; 7. Fan 2; 8. Filter; 9. Heat exchange tube; 10. Kiln door; 11. Support plate; 12. Fixed plate; 13. Hydraulic cylinder; 14. Limit bar; 15. Limit groove; 16. Slide bar; 17. Placement plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 An energy-saving kiln comprises a kiln body 1, one end of the outer side of the kiln body 1 is fixedly connected to a transfer box 2, the interior of the transfer box 2 is fixedly connected to a heat exchange tube 9, the heat exchange tube 9 can transfer heat to the air inside the transfer box 2, one end of the top of the transfer box 2 is fixedly connected to an outlet pipe 3, one end of the outlet pipe 3 extends to the interior of the transfer box 2 and is connected to the top of the heat exchange tube 9, one end of the bottom of the heat exchange tube 9 extends to the outside of the transfer box 2, one end of the outlet pipe 3 away from the transfer box 2 extends to the interior of the kiln body 1, the outside of the outlet pipe 3 and A valve 4 is installed on the top of the kiln body 1, and an air inlet pipe 5 is fixedly connected to the end of the top of the transfer box 2 away from the air outlet pipe 3. The end of the air inlet pipe 5 away from the transfer box 2 extends to the inside of the kiln body 1. A fan 1 6 is installed on the outside of the air inlet pipe 5, which is located on the top of the kiln body 1. A fan 2 7 is fixedly installed on the bottom of the outside of the transfer box 2. The output end of the fan 2 7 extends to the internal wind of the transfer box 2. The fan 2 7 can pour outside air into the interior of the transfer box 2, and the fan 1 6 can heat the air entering the interior of the transfer box 2.

[0023] Through the above technical scheme, the valve 4 can be used to control the opening and closing of the air outlet pipe 3, the fan 2 7 can be used to pour the outside air into the interior of the transfer box 2, and the fan 1 6 can be used to heat the air entering the transfer box 2. During actual use, the device can use waste heat to heat the cold air, and can prevent the external air temperature difference from being too large to affect the quality of the object and reduce energy consumption while cooling, which is beneficial to practical application and operation.

[0024] Specifically, a filter 8 is fixedly installed on the outside of the kiln body 1 and on one side of the transfer box 2 , and an input end of the fan 7 is connected to the filter 8 .

[0025] Through the above technical solution, the filter 8 can filter the external air, thereby preventing impurities in the external air from entering the interior of the kiln body 1.

[0026] Specifically, the bottoms of both sides of the inner wall of the kiln body 1 are fixedly connected with slide bars 16 , a placement plate 17 is slidably connected between the two slide bars 16 , and both sides of the placement plate 17 are provided with slide grooves used in conjunction with the slide bars 16 .

[0027] Through the above technical solution, the movement track of the placement plate 17 can be ensured by the coordinated use of the slide bar 16 and the slide groove, and objects can be placed on the placement plate 17.

[0028] Specifically, one end of the kiln body 1 is slidably connected to the kiln door 10, the top of the kiln door 10 is fixedly connected to the support plate 11, the outer end of the kiln body 1 away from the transfer box 2 is fixedly connected to the fixed plate 12, and hydraulic cylinders 13 are fixedly installed between the two ends of the bottom of the support plate 11 and the corresponding fixed plate 12.

[0029] Through the above technical solution, the hydraulic cylinder 13 can drive the support plate 11 to move up and down, and then the support plate 11 drives the kiln door 10 to move up and down.

[0030] Specifically, both sides of one end of the kiln body 1 are fixedly connected with the limit strips 14 , and both ends of one side of the kiln door 10 are provided with limit grooves 15 used in conjunction with the limit strips 14 .

[0031] Through the above technical solution, the movement trajectory of the kiln door 10 can be guaranteed by the coordinated use of the limiting strip 14 and the limiting groove 15, and the sealing effect can be better.

[0032] Specifically, the hydraulic cylinder 13, the fan 1 6 and the fan 2 7 are all electrically connected to the external control device.

[0033] Through the above technical solution, the hydraulic cylinder 13, fan 1 6 and fan 2 7 can be controlled to work through external control equipment.

[0034] Specifically, the support plate 11 is configured as an L-shaped structure, and the width of the support plate 11 is greater than the width of the kiln door 10 .

[0035] Through the above technical solution, by setting the width of the support plate 11 to be larger than the width of the kiln door 10 , it is convenient for the hydraulic cylinder 13 to support the support plate 11 .

[0036] When in use, the valve 4 can be used to control the opening and closing of the air outlet pipe 3, the fan 2 7 can be used to pour the outside air into the interior of the transfer box 2, and the filter 8 can be used to filter the outside gas, thereby preventing impurities in the outside gas from entering the interior of the kiln body 1, and the fan 1 6 can be used to heat the air entering the interior of the transfer box 2. In actual use, the device can use waste heat to heat the cold air, and can prevent the external air temperature difference from being too large to affect the quality of the object and reduce energy consumption while cooling it down, which is beneficial to actual application and operation.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An energy-saving kiln, comprising a kiln body (1), characterized in that: One end of the outer side of the kiln body (1) is fixedly connected to a transfer box (2), the interior of the transfer box (2) is fixedly connected to a heat exchange tube (9), one end of the top of the transfer box (2) is fixedly connected to an air outlet pipe (3), one end of the air outlet pipe (3) extends to the interior of the transfer box (2) and is connected to the top of the heat exchange tube (9), one end of the air outlet pipe (3) away from the transfer box (2) extends to the interior of the kiln body (1), and the air outlet pipe (3) is located outside the kiln body ( 1) is provided with a valve (4) at the top, an end of the top of the transfer box (2) away from the air outlet pipe (3) is fixedly connected with an air inlet pipe (5), an end of the air inlet pipe (5) away from the transfer box (2) extends to the inside of the kiln body (1), a fan 1 (6) is installed on the outside of the air inlet pipe (5) and located on the top of the kiln body (1), a fan 2 (7) is fixedly installed at the bottom of the outside of the transfer box (2), and the output end of the fan 2 (7) extends to the inside of the transfer box (2).

2. The energy-saving kiln according to claim 1, characterized in that: A filter (8) is fixedly installed on the outside of the kiln body (1) and on one side of the transfer box (2), and the input end of the second fan (7) is connected to the filter (8).

3. The energy-saving kiln according to claim 1, characterized in that: The bottom of both sides of the inner wall of the kiln body (1) are fixedly connected with sliding bars (16), a placement plate (17) is slidably connected between the two sliding bars (16), and both sides of the placement plate (17) are provided with sliding grooves used in conjunction with the sliding bars (16).

4. The energy-saving kiln according to claim 1, characterized in that: One end of the kiln body (1) is slidably connected to a kiln door (10), the top of the kiln door (10) is fixedly connected to a support plate (11), the outer end of the kiln body (1) away from the transfer box (2) is fixedly connected to a fixed plate (12), and hydraulic cylinders (13) are fixedly installed between the two ends of the bottom of the support plate (11) and the corresponding fixed plate (12).

5. The energy-saving kiln according to claim 4, characterized in that: Both sides of one end of the kiln body (1) are fixedly connected to limit strips (14), and both ends of one side of the kiln door (10) are provided with limit grooves (15) for use with the limit strips (14).

6. The energy-saving kiln according to claim 4, characterized in that: The hydraulic cylinder (13), fan one (6) and fan two (7) are all electrically connected to an external control device, and the external control device can control the hydraulic cylinder (13), fan one (6) and fan two (7) to work respectively.

7. The energy-saving kiln according to claim 4, characterized in that: The support plate (11) is configured as an L-shaped structure, and the width of the support plate (11) is greater than the width of the kiln door (10).