Water-cooling baffling gate heat exchanger

By designing the filter structure and stop structure in the water-cooled baffle gate heat exchanger, the problems of foreign matter impurities accumulation and cold water countercurrent are solved, and the heat exchange efficiency and equipment service life are improved.

CN222865707UActive Publication Date: 2025-05-13MAOMING MAOGANG ELECTRIC POWER EQUIP FACTORY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421854073.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-13
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Water-cooled baffle gate heat exchangers are prone to accumulation of foreign matter and impurities, resulting in a decrease in heat exchange efficiency, and are prone to uneven temperature distribution due to cold water countercurrent, which may damage the equipment.

Method used

A water-cooled baffle gate heat exchanger is designed, including a filter structure and a stop structure. The filter structure includes a reverse osmosis membrane and a filter sheet to remove impurities in cold water; the stop structure passes through a spring and a rubber pad to prevent hot water from flowing backflow.

Benefits of technology

The filter structure removes impurities in cold water, prevents the formation of a thermal resistance layer, and improves heat exchange efficiency; the stop-flow structure prevents the counterflow of hot water, ensures uniform temperature distribution, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222865707U_ABST
    Figure CN222865707U_ABST
Patent Text Reader

Abstract

The utility model provides a water-cooling baffling grid heat exchanger, which belongs to the technical field of heat exchangers and comprises a base, a tank body and a top end mounted on the base, and a second water outlet is fixed on one side of the top end of the tank body. The filtering structure comprises a fixed seat fixed on one side in the first connecting shell, a reverse osmosis membrane mounted in the supporting shell, a filtering sheet arranged in the reverse osmosis membrane and a sewage discharging assembly mounted on one side of the supporting shell. According to the utility model, cold water passes through the reverse osmosis membrane and the filter sheet, so that the reverse osmosis membrane and the filter sheet filter out large-volume foreign matters, dissolved salts, colloids, microorganisms, organic matters and the like in the cold water, and the foreign matters can be discharged out of the device through the blow-down pipe by opening the blow-down valve, thereby realizing the liquid filtering function of the device; and cold water entering the device is conveniently filtered, impurities and foreign matter in the cold water are removed, dirt is prevented from being accumulated in the device, heat transfer is blocked, and normal use of the device is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, and in particular to a water-cooled baffle heat exchanger. Background Art

[0002] Water-cooled baffle heat exchanger is a kind of heat exchange equipment, which can transfer part of the heat of hot fluid to cold fluid. It is widely used in chemical, petroleum, power, food and other industrial production to improve energy utilization.

[0003] After searching, the Chinese patent application number 201320308613.2 discloses the field of heat exchanger technology, especially the water-cooled baffle heat exchanger for coal mines, whose structure includes a water tank, a guide tube connected to the water tank, and a shell connected to the guide tube; a baffle is arranged in the guide tube and guide holes are evenly distributed in the guide tube; a tube bundle is arranged in the shell, and a number of baffle mechanisms are arranged at intervals along the axial direction of the tube bundle; the baffle mechanism includes a fixed ring and micro-turbulator rods and spoiler rods are alternately arranged in the fixed ring, and an annular micro-turbulator is arranged on the spoiler rod. Due to the baffle, guide holes, and baffle mechanism, the shell-side flow resistance of the water-cooled baffle heat exchanger for coal mines is small, vibration can be effectively eliminated, and the service life is extended. There is no heat exchange blind area on the shell side of the water-cooled baffle heat exchanger for coal mines, the heat transfer area is large, the heat exchange performance is good, and it has the characteristics of small size and easy assembly and disassembly;

[0004] The above patent still has the following deficiencies: (1) The defect that foreign matter and impurities are easily accumulated inside the device. Since the liquid may contain particles, suspended matter, impurities, etc., these substances will be deposited on the heat exchange surface when passing through the heat exchanger, forming a thermal resistance layer, which hinders the transfer of heat and causes the heat exchange efficiency of the heat exchanger to decrease;

[0005] (2) The defect of cold water backflow may be caused by improper operation. When the pressure of the cold water supply system is insufficient, the cold water may flow back due to the pressure difference, which may lead to uneven temperature distribution inside the heat exchanger, resulting in local overheating or overcooling, and easily causing thermal stress on the equipment materials. In the long run, it may cause equipment damage or shorten its service life.

[0006] Therefore, a water-cooled baffle heat exchanger is urgently needed to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to address the defect that foreign matter and impurities are easily accumulated inside the existing device. Since the liquid may contain particles, suspended matter, impurities, etc., these substances will be deposited on the heat exchange surface when passing through the heat exchanger. The impurities will form a thermal resistance layer, hindering the transfer of heat and causing the heat exchange efficiency of the heat exchanger to decrease.

[0008] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:

[0009] A water-cooled baffle heat exchanger comprises a base, and further comprises:

[0010] A tank body is installed at the top of the base, and connecting flanges are fixed on both sides of the tank body, a second water outlet is fixed on one side of the top of the tank body, and a second water inlet is fixed on one side of the bottom of the tank body;

[0011] The baffle is fixed inside the tank body, and copper tubes are inserted inside the baffles, and partitions are fixed on both sides of the copper tubes;

[0012] A second connecting shell is installed on one side of the tank body, and a first water outlet is fixed on one side of the second connecting shell;

[0013] A first connecting shell is fixed to the other side of the tank body, and a first water inlet is fixed to one side of the first connecting shell;

[0014] A filter structure is arranged inside the first connection shell. The filter structure includes a fixing seat fixed to one side of the first connection shell, a support shell fixed to one side of the fixing seat, a reverse osmosis membrane installed inside the support shell, a filter sheet arranged inside the reverse osmosis membrane, and a sewage discharge assembly installed on one side of the support shell;

[0015] The flow-stopping structure is arranged inside the first water inlet and is used to limit the flow direction of the liquid inside the first water inlet.

[0016] As a preferred technical solution of the present application, the sewage discharge assembly includes a support shell fixed on one side of the guide shell, a sewage discharge pipe installed at the bottom end of the guide shell, and a sewage discharge valve installed at the bottom end of the sewage discharge pipe.

[0017] Through the above technical solution, cold water passes through the reverse osmosis membrane and the filter disc, so that the reverse osmosis membrane and the filter disc filter out large-volume foreign matter, dissolved salts, colloids, microorganisms, organic matter, etc. in the cold water, and the drain valve is opened to discharge the foreign matter out of the device through the drain pipe.

[0018] As a preferred technical solution of the present application, the sewage pipe extends to the interior of the first connecting shell and is connected to the guide shell, and the fixing seat and the first water inlet are located on the same horizontal center line.

[0019] Through the above technical solution, the drainage pipe is connected to the guide shell, so that the guide shell can be conveniently used to discharge the accumulated impurities and foreign objects.

[0020] As a preferred technical solution of the present application, holes are evenly opened on the surface of the support shell, and the support shell and the fixing seat form an integrated structure.

[0021] Through the above technical solution, the shapes of the reverse osmosis membrane and the filter sheet are supported by the support shell, and the holes can ensure that cold water can pass through the support shell normally.

[0022] As a preferred technical solution of the present application, the flow-stopping structure includes a support frame installed inside a fixed seat, a moving rod sliding inside the support frame, a spring fixed on one side of the moving rod, a rubber pad fixed on the outside of the spring, a baffle ring fixed inside the first water inlet, and a spring installed in the middle position between the baffle and the support frame.

[0023] Through the above technical solution, when the water pressure inside the first water inlet is too low, the elastic force of the spring is used to push the rubber pad into contact with the retaining ring, thereby sealing the first water inlet and preventing hot water from entering the first water inlet.

[0024] As a preferred technical solution of the present application, the baffle plate forms a telescopic structure between the spring and the baffle ring, and the baffle plate and the baffle ring are located on the same horizontal center line.

[0025] Through the above technical solution, since the baffle plate and the baffle ring are located on the same horizontal center line, the shell contacts the baffle ring through the baffle plate to seal the first water inlet.

[0026] Compared with the prior art, the utility model has the following beneficial effects:

[0027] In the scheme of this application:

[0028] Cold water passes through the reverse osmosis membrane and the filter disc, so that the reverse osmosis membrane and the filter disc can filter out large-volume foreign matter, dissolved salts, colloids, microorganisms, organic matter, etc. in the cold water. The drain valve can be opened to discharge the foreign matter out of the device through the drain pipe, thereby realizing the liquid filtration function of the device, facilitating the filtration of cold water entering the device, removing impurities and foreign matter in the cold water, preventing the accumulation of dirt inside the device, blocking the transfer of heat, and ensuring the normal use of the device; when the water pressure inside the first water inlet is too low, the elastic force of the spring is used to push the rubber pad to contact the retaining ring, sealing the first water inlet, and preventing hot water from entering the first water inlet, thereby realizing the anti-backflow function of the device, facilitating the prevention of hot water inside the device from backflowing to the cold water pipe, ensuring the normal use of the device, and preventing the filtered foreign matter from flowing back into the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is one of the schematic diagrams of the structure of the utility model;

[0030] Figure 2 This is the second schematic diagram of the structure of the utility model;

[0031] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of the filtering structure provided in this application;

[0032] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the flow-stopping structure provided in this application.

[0033] Markings in the figure: 1. base; 2. tank body; 3. first connecting shell; 4. filtration structure; 401. guide shell; 402. drain pipe; 403. drain valve; 404. reverse osmosis membrane; 405. filter plate; 406. fixing seat; 407. support shell; 5. first water inlet; 6. connecting flange; 7. second water outlet; 8. second connecting shell; 9. stop structure; 901. support frame; 902. moving rod; 903. baffle; 904. spring; 905. rubber pad; 906. baffle ring; 10. first water outlet; 11. copper tube; 12. baffle; 13. partition; 14. second water inlet. DETAILED DESCRIPTION

[0034] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0035] like Figure 1-4 As shown, a water-cooled baffle heat exchanger proposed in this embodiment includes a base 1 and also includes:

[0036] The tank body 2 is mounted on the top of the base 1, and connecting flanges 6 are fixed on both sides of the tank body 2, a second water outlet 7 is fixed on one side of the top of the tank body 2, and a second water inlet 14 is fixed on one side of the bottom of the tank body 2;

[0037] The baffle 12 is fixed inside the tank 2, and the copper tube 11 is inserted inside the baffle 12, and the partitions 13 are fixed on both sides of the copper tube 11;

[0038] The second connecting shell 8 is installed on one side of the tank body 2, and a first water outlet 10 is fixed on one side of the second connecting shell 8;

[0039] A first connecting shell 3 is fixed to the other side of the tank body 2, and a first water inlet 5 is fixed to one side of the first connecting shell 3;

[0040] The filter structure 4 is arranged inside the first connection shell 3. The filter structure 4 includes a fixing seat 406 fixed to one side of the first connection shell 3, a support shell 407 fixed to one side of the fixing seat 406, a reverse osmosis membrane 404 installed inside the support shell 407, a filter sheet 405 arranged inside the reverse osmosis membrane 404, and a sewage discharge assembly installed on one side of the support shell 407;

[0041] The flow-stopping structure 9 is arranged inside the first water inlet 5 and is used to limit the flow direction of the liquid inside the first water inlet 5 .

[0042] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment, on the basis of the above method, further, the sewage discharge assembly includes a support shell 407 fixed on one side of the guide shell 401, a sewage pipe 402 installed at the bottom of the guide shell 401, and a sewage valve 403 installed at the bottom of the sewage pipe 402, the sewage pipe 402 extends to the inside of the first connecting shell 3 and is connected to the guide shell 401, the fixing seat 406 and the first water inlet 5 are located on the same horizontal center line, the surface of the support shell 407 is evenly opened with holes, and the support shell 407 and the fixed The fixed seat 406 is an integrated structure, and cold water enters the interior of the fixed seat 406 through the first water inlet 5. Then, the cold water is affected by the water pressure and passes through the reverse osmosis membrane 404 and the filter plate 405. The large volume foreign matter in the cold water is filtered out by the filter plate 405. Then, the reverse osmosis membrane 404 removes dissolved salts, colloids, microorganisms, organic matter, etc. in the cold water, so that clean cold water enters the interior of the first connecting shell 3. The drain valve 403 can be opened to discharge the foreign matter accumulated in the guide shell 401 through the drain pipe 402.

[0043] like Figure 2 , Figure 3 and Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the flow-stopping structure 9 includes a support frame 901 installed inside the fixed seat 406, a moving rod 902 sliding inside the support frame 901, a spring 904 fixed on one side of the moving rod 902, a rubber pad 905 fixed on the outside of the spring 904, a baffle ring 906 fixed inside the first water inlet 5, and a spring 904 installed at a middle position between the baffle 903 and the support frame 901, and the baffle 903 forms a telescopic structure between the spring 904 and the baffle ring 906. Structure, the baffle 903 and the baffle ring 906 are located on the same horizontal center line. When the water pressure inside the first water inlet 5 is normal, the cold water pushes the baffle 903 to move backward, so that the baffle 903 is separated from the baffle ring 906, and the cold water enters the first connecting shell 3 normally. When the water pressure inside the first water inlet 5 is too low, the elastic force of the spring 904 is used to push the rubber pad 905 to contact the baffle ring 906, so as to seal the first water inlet 5 and prevent hot water from entering the first water inlet 5. The movement of the moving rod 902 is guided by the support frame 901.

[0044] Specifically, when the water-cooled baffle heat exchanger is in use: cold water is introduced into the interior of the first connecting shell 3 through the first water inlet 5, so that the cold water enters the copper tube 11, and hot water is injected into the interior of the tank body 2 through the second water inlet 14, so that the cold water absorbs the heat of the hot water through the copper tube 11 and heats up. At the same time, the hot water is guided by multiple groups of baffles 12 to make the hot water fully contact with the copper tube 11, eliminating dead zones in the flow, and facilitating the generation of turbulence in the hot water to accelerate the transfer of heat. The cold water that absorbs heat is discharged through the first water outlet 10.

[0045] Cold water enters the interior of the fixing seat 406 through the first water inlet 5, and then the cold water is affected by the water pressure and passes through the reverse osmosis membrane 404 and the filter 405, and the large volume of foreign matter in the cold water is filtered out by the filter 405, and then the reverse osmosis membrane 404 removes the dissolved salts, colloids, microorganisms, organic matter, etc. in the cold water, so that the clean cold water enters the interior of the first connecting shell 3, and the drain valve 403 is opened to discharge the foreign matter accumulated in the guide shell 401 through the drain pipe 402.

[0046] When the water pressure inside the first water inlet 5 is normal, the cold water pushes the baffle 903 to move backward, separating the baffle 903 from the baffle ring 906, allowing the cold water to enter the first connecting shell 3 normally. When the water pressure inside the first water inlet 5 is too low, the elastic force of the spring 904 is used to push the rubber pad 905 to contact the baffle ring 906, thereby sealing the first water inlet 5 and preventing hot water from entering the first water inlet 5. The movement of the moving rod 902 is guided by the support frame 901.

[0047] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A water-cooled baffle heat exchanger, comprising a base (1), characterized in that: Also includes, A tank body (2) is mounted on the top of the base (1), and connecting flanges (6) are fixed on both sides of the tank body (2), a second water outlet (7) is fixed on one side of the top of the tank body (2), and a second water inlet (14) is fixed on one side of the bottom of the tank body (2); The baffle (12) is fixed inside the tank body (2), and a copper tube (11) is inserted inside the baffle (12), and partitions (13) are fixed on both sides of the copper tube (11); A second connecting shell (8) is mounted on one side of the tank body (2), and a first water outlet (10) is fixed on one side of the second connecting shell (8); A first connecting shell (3) is fixed to the other side of the tank body (2), and a first water inlet (5) is fixed to one side of the first connecting shell (3); A filter structure (4) is arranged inside the first connecting shell (3), wherein the filter structure (4) comprises a fixing seat (406) fixed to one side of the inside of the first connecting shell (3), a supporting shell (407) fixed to one side of the fixing seat (406), a reverse osmosis membrane (404) installed inside the supporting shell (407), a filter sheet (405) arranged inside the reverse osmosis membrane (404), and a sewage discharge assembly installed on one side of the supporting shell (407); The flow-stopping structure (9) is arranged inside the first water inlet (5) and is used to limit the flow direction of the liquid inside the first water inlet (5).

2. A water-cooled baffle heat exchanger according to claim 1, characterized in that: The sewage discharge assembly comprises a support shell (407) fixed to one side of the flow guide shell (401), a sewage discharge pipe (402) installed at the bottom end of the flow guide shell (401), and a sewage discharge valve (403) installed at the bottom end of the sewage discharge pipe (402).

3. A water-cooled baffle heat exchanger according to claim 2, characterized in that: The sewage discharge pipe (402) extends to the interior of the first connecting shell (3) and is connected to the flow guide shell (401), and the fixing seat (406) and the first water inlet (5) are located on the same horizontal center line.

4. A water-cooled baffle heat exchanger according to claim 2, characterized in that: The surface of the support shell (407) is evenly provided with holes, and the support shell (407) and the fixing seat (406) form an integrated structure.

5. The water-cooled baffle heat exchanger according to claim 1, characterized in that: The flow-stopping structure (9) comprises a support frame (901) installed inside a fixed seat (406), a moving rod (902) sliding inside the support frame (901), a spring (904) fixed to one side of the moving rod (902), a rubber pad (905) fixed to the outside of the spring (904), a retaining ring (906) fixed inside the first water inlet (5), and a spring (904) installed at a middle position between the retaining plate (903) and the support frame (901).

6. A water-cooled baffle heat exchanger according to claim 5, characterized in that: The baffle (903) forms a telescopic structure through the spring (904) and the baffle ring (906), and the baffle (903) and the baffle ring (906) are located on the same horizontal center line.

Citation Information

Patent Citations

  • Coal mine water-cooled deflecting fence heat exchanger

    CN203443407U