Novel imperfect grain analyzer

By designing a new type of grain imperfect grain analyzer, using camera light source device and vibration discharge structure, the accurate analysis of grain imperfect grain is achieved, the difficulties in pricing and classified storage of grains are solved, and the maximum utilization of grain resources and the sustainability of the supply chain are promoted.

CN222866517UActive Publication Date: 2025-05-13ERYAN(SHANGHAI) TECH CO LTD
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Patent Information

Application Number
CN202421557202.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-13
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing technology is difficult to effectively analyze and utilize imperfect grains, which leads to difficulties in pricing and classified storage of grains, affecting the maximization of grain utilization and the sustainability of supply chains.

Method used

A new type of grain imperfect grain analyzer was designed, using a camera light source device to shoot on both sides, combining vibration cutting and screw motor structure to achieve uniformity of hopper cutting, and a unique algorithm was used to analyze the type and quantity ratio of grain imperfect grains.

Benefits of technology

Accurate analysis of grain imperfections has been achieved, supporting the pricing and classified storage of grain, maximizing the use of food resources, reducing waste, and improving the economic benefits and sustainability of the supply chain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of grain analyzers, and discloses a novel grain imperfect grain analyzer, which comprises a panel, a rack is fixedly connected in the panel, a vibration blanking device is arranged in the rack, a vibrator is arranged in the vibration blanking device, a fixed plate is fixedly connected to the top of the vibrator, and the fixed plate is fixedly connected to the bottom of the panel. A granary is fixedly connected to the top of the fixing plate, a camera light source device is arranged in the rack, a light source body is arranged in the camera light source device, and camera bodies are arranged on the front side and the rear side of the light source body. According to the utility model, through double-sided shooting of the camera light source device, direct vibration blanking, and adoption of a screw rod motor structure between the material hopper and the stock bin, uniform blanking of the hopper is realized, so that the camera is relatively uniform in shooting, and the type and the quantity proportion of imperfect grains can be relatively accurately analyzed through a unique algorithm structure; therefore, pricing and classified storage of the grains are realized.
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Description

Technical Field

[0001] The utility model relates to the field of grain analyzers, in particular to a novel grain imperfect particle analyzer. Background Art

[0002] Food is an important substance that is indispensable in human life. As the main source of energy, it provides us with the nutrients and energy needed for life. Imperfect grains refer to those grains that are not fully mature or have deteriorated in quality due to damage, but still have use value. These include unripe grains, worm-eaten grains, diseased grains, sprouted grains and moldy grains.

[0003] Although these grain particles may not meet commercial standards or appearance requirements, they can still be processed or treated, such as screening, drying, pest control, etc., to obtain usable parts, which is of great significance to food producers and supply chains, and can maximize the use of food resources, reduce waste, and ensure the sustainability and economic benefits of the supply chain.

[0004] The analysis of imperfect grains in grain is also the basic indicator for pricing when grain is put into storage, and the basis for storing grain in different grades. It can also play a significant role for enterprises in society that need to use grain as raw materials to produce products. Therefore, a new type of imperfect grain particle analyzer is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a novel grain imperfect particle analyzer, which aims to improve the problem of pricing of grain when it enters the warehouse and the problem of grain classification and storage.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of imperfect grain analyzer, including a panel, a frame fixedly connected to the panel, a vibration feeding device is arranged inside the frame, a vibrator is arranged inside the vibration feeding device, a fixed plate is fixedly connected to the top of the vibrator, a granary is fixedly connected to the top of the fixed plate, a camera light source device is arranged inside the frame, a light source body is arranged inside the camera light source device, a camera body is arranged on the front and back sides of the light source body, and opposite optical fibers are fixedly connected on the left and right sides of the top of the light source body, a feeding port is opened inside the light source body, a hopper feeding device is arranged inside the frame, a screw motor is arranged inside the hopper feeding device, two guide rods are arranged on the top of the screw motor, a bushing is fixedly connected to the upper side of the guide rod, a hopper is fixedly connected between the tops of the two guide rods, an electrical device is arranged inside the frame, and a collecting device is fixedly connected to the bottom wall of the frame.

[0007] As a further description of the above technical solution:

[0008] A display is fixedly connected to the front side of the panel, and the bottom of the lead screw motor is fixedly connected to the inner bottom wall of the frame.

[0009] As a further description of the above technical solution:

[0010] The bottom of the dump hopper is fixedly connected to the top of the panel, and the outer side of the bushing is fixedly connected to the inside of the frame.

[0011] As a further description of the above technical solution:

[0012] The dump hopper is arranged just above the front side of the granary, and the drop opening is arranged just below the rear side of the granary.

[0013] As a further description of the above technical solution:

[0014] The bottom of the vibrator is fixedly connected to the inside of the frame, and the bottom of the camera body is fixedly connected to the inside of the frame.

[0015] As a further description of the above technical solution:

[0016] The vibrating material removal device is externally sleeved inside the panel, and the camera light source device is externally sleeved inside the panel.

[0017] As a further description of the above technical solution:

[0018] The hopper unloading device is externally sleeved inside the panel.

[0019] As a further description of the above technical solution:

[0020] The top of the material collecting device is arranged just below the material dropping opening.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, double-sided shooting is performed by a camera light source device, direct vibration feeding is adopted, and a screw motor structure is adopted between the material hopper and the silo to achieve uniform feeding of the hopper, so that the camera can take pictures more evenly. Then, the unique algorithm structure can more accurately analyze the type and quantity ratio of imperfect grains in the grain, thereby realizing the pricing and classified storage of the grain. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional schematic diagram of a novel grain imperfect particle analyzer proposed by the utility model;

[0024] Figure 2 This is a structural schematic diagram of a frame of a novel grain imperfect particle analyzer proposed by the utility model;

[0025] Figure 3 This is a structural schematic diagram of a new type of grain imperfect particle analyzer proposed by the utility model;

[0026] Figure 4 This is a structural schematic diagram of a hopper unloading device of a novel grain imperfect particle analyzer proposed by the utility model;

[0027] Figure 5 This is a structural schematic diagram of a novel vibration feeding device of a grain imperfect particle analyzer proposed by the utility model;

[0028] Figure 6 This is a structural schematic diagram of a vibrator of a novel grain imperfect particle analyzer proposed by the utility model;

[0029] Figure 7 This is a structural schematic diagram of a camera light source device of a novel grain imperfect particle analyzer proposed by the utility model;

[0030] Figure 8 This is a structural schematic diagram of a new type of grain imperfect particle analyzer proposed by the utility model.

[0031] Legend:

[0032] 1. Panel; 2. Display; 3. Vibration unloading device; 301. Granary; 302. Fixing plate; 303. Vibrator; 4. Frame; 5. Camera light source device; 501. Camera body; 502. Light source body; 503. Optical fiber; 504. Dropping port; 6. Hopper unloading device; 601. Inverting hopper; 602. Bushing; 603. Guide rod; 604. Screw motor; 7. Electrical device; 8. Material collecting device. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1 - Figure 8The utility model provides an embodiment: a novel grain imperfect particle analyzer, comprising a panel 1, wherein the panel 1 is fixedly connected to a frame 4, the frame 4 is provided with a vibration feeding device 3, the vibration feeding device 3 is provided with a vibrator 303, the top of the vibrator 303 is fixedly connected to a fixed plate 302, the top of the fixed plate 302 is fixedly connected to a granary 301, the frame 4 is provided with a camera light source device 5, the camera light source device 5 is provided with a light source body 502, the front and rear sides of the light source body 502 are provided with camera bodies 501, the left and right sides of the top of the light source body 502 are fixedly connected with opposing optical fibers 503, the light source body 502 is provided with a feeding port 504, the frame 4 is provided with a hopper feeding device 6, the hopper feeding device 6 is provided with a screw motor 604, the top of the screw motor 604 is provided with two guide rods 603, the upper side of the guide rod 603 A bushing 602 is fixedly connected, a hopper 601 is fixedly connected between the top ends of the two guide rods 603, an electrical device 7 is arranged inside the frame 4, a collecting device 8 is fixedly connected to the inner bottom wall of the frame 4, a display 2 is fixedly connected to the front side of the panel 1, the bottom of the screw motor 604 is fixedly connected to the inner bottom wall of the frame 4, the bottom of the hopper 601 is fixedly connected to the top of the panel 1, the outer side of the bushing 602 is fixedly connected to the inside of the frame 4, the hopper 601 is arranged just above the front side of the granary 301, the feeding port 504 is arranged just below the rear side of the granary 301, the bottom of the vibrator 303 is fixedly connected to the inside of the frame 4, the bottom of the camera body 501 is fixedly connected to the inside of the frame 4, the external part of the vibration feeding device 3 is sleeved inside the panel 1, the external part of the camera light source device 5 is sleeved inside the panel 1, the external part of the hopper feeding device 6 is sleeved inside the panel 1, and the top of the collecting device 8 is arranged just below the feeding port 504.

[0035] Specifically, the panel 1 is used to protect the internal parts, the display 2 is used to control the operation of the device, the vibration feeding device 3 is used to slowly lift the grain particles in the hopper feeding device 6 of the previous process through the inverting hopper 601, and the grain particles will slowly fall into the granary 301, the vibrator 303 is started, and the grain in the fixed plate 302 begins to move slowly backward under the action of the vibrator 303. Since the rear section of the granary 301 is a groove, the solid grain particles in the guide groove move backward more evenly until entering the next process, the frame 4 is used to fix and support the internal parts, the camera light source device 5 is used to take pictures of the grain, and after the grain material falls from the vibration feeding device 3 of the previous process, it will start to move in free fall, and then fall from the feeding port 504 through the camera light source device 5 area, and when the grain material falls from the feeding port 504, it will first pass through the light curtain of the opposite optical fiber 503, and then receive the light transmitted by the opposite optical fiber 503. When a signal is received, the computer will immediately send an instruction to the light source body 502, and then the light source body 502 will flash, and the camera body 501 will immediately start taking pictures. After passing through the camera light source device 5, the grain material particles continue to fall freely downward. The hopper unloading device 6 is used to pour the grain material into the pouring hopper 601. At this time, there is only a 1mm gap between the pouring hopper 601 and the granary 301, so the grain material particles cannot fall from the pouring hopper 601. At this time, start the screw motor 604. Under the limit of the bushing 602, the screw motor 604 drives the guide rod 603 to move upward, so that the pouring hopper 601 rises synchronously. At this time, the distance between the pouring hopper 601 and the granary 301 begins to slowly increase, and the grain material particles begin to slowly flow into the granary 301 through the gap. The electrical device 7 is used to process all signals of this device and control the corresponding components to make corresponding responses. The collecting device 8 is used to collect the photographed grain to avoid waste.

[0036] Working principle: power on the device, turn on the power switch, start the program on the display 2, and pour the grain material into the pouring hopper 601. The grain material particles will not continue to flow down between the granary 301 and the pouring hopper 601. Press the start button of the program, and the screw motor 604 in the hopper discharge device 6 starts to rotate slowly. Under the action of the guide rod 603, the pouring hopper 601 starts to rise slowly. At this time, the grain material starts to flow slowly downward. At the same time, the vibrator 303 in the vibration discharge device 3 will also be started. The grain material in the granary 301 starts to move backward slowly under the action of the vibrator 303. Under the action of the rear end diversion of the granary 301, the grain material will fall evenly. After leaving the vibration discharge device 3, the grain material particles start to free fall. The free fall of the grain material particles will first come to the camera light source device 5 area, and will instantly touch the grating. The grating will generate a signal and transmit the signal to the computer. The computer will transmit the signal to the camera The main body 501 and the light source body 502, through the set time, when the grain material particles come to the middle of the camera light source device 5, the light source body 502 starts to flash and triggers the camera body 501 to take a picture, and the picture taken by the camera body 501 will also be immediately transmitted to the computer host, the algorithm will immediately identify the picture into perfect particles and imperfect particles and then display the result on the display 2, and the grain material particles will continue to start free fall motion after passing through the camera light source device 5 area and then fall into the guide trough, and under the action of the guide trough, the grain material particles will fall into the material box in the collection device 8, and this process will be repeated until the grain material in the hopper 601 is photographed through the camera light source device 5 area and all falls into the material box in the collection device 8. There is a weighing component at the bottom of the collection device 8, and after the grain material detection is completed, the value of the weighing sensor will input the result into the display 2, and the detection result and the photo are also output on the display 2, and the detection process is completed at this time.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel grain imperfect particle analyzer, comprising a panel (1), characterized in that: The panel (1) is fixedly connected to a frame (4) inside, a vibration feeding device (3) is arranged inside the frame (4), a vibrator (303) is arranged inside the vibration feeding device (3), a fixing plate (302) is fixedly connected to the top of the vibrator (303), a granary (301) is fixedly connected to the top of the fixing plate (302), a camera light source device (5) is arranged inside the frame (4), a light source body (502) is arranged inside the camera light source device (5), a camera body (501) is arranged on both the front and rear sides of the light source body (502), and the left and right sides of the top of the light source body (502) are provided with a camera body (501). The sides are fixedly connected with a counter-emitting optical fiber (503), a material drop opening (504) is provided inside the light source body (502), a hopper material discharge device (6) is provided inside the frame (4), a screw motor (604) is provided inside the hopper material discharge device (6), two guide rods (603) are provided on the top of the screw motor (604), a bushing (602) is fixedly connected to the upper side of the guide rod (603), a material dumping hopper (601) is fixedly connected between the top ends of the two guide rods (603), an electrical device (7) is provided inside the frame (4), and a material collecting device (8) is fixedly connected to the inner bottom wall of the frame (4).

2. A novel grain imperfect particle analyzer according to claim 1, characterized in that: The front side of the panel (1) is fixedly connected to a display (2), and the bottom of the screw motor (604) is fixedly connected to the inner bottom wall of the frame (4).

3. The novel grain imperfect particle analyzer according to claim 1 is characterized by: The bottom of the dump hopper (601) is fixedly connected to the top of the panel (1), and the outer side of the bushing (602) is fixedly connected to the inside of the frame (4).

4. The novel grain imperfect particle analyzer according to claim 1 is characterized by: The dump hopper (601) is arranged directly above the front side of the granary (301), and the discharge port (504) is arranged directly below the rear side of the granary (301).

5. The novel grain imperfect particle analyzer according to claim 1 is characterized by: The bottom of the vibrator (303) is fixedly connected to the inside of the frame (4), and the bottom of the camera body (501) is fixedly connected to the inside of the frame (4).

6. The novel grain imperfect grain analyzer according to claim 1 is characterized by: The vibrating material removal device (3) is externally sleeved inside the panel (1), and the camera light source device (5) is externally sleeved inside the panel (1).

7. The novel grain imperfect grain analyzer according to claim 1 is characterized by: The hopper unloading device (6) is externally sleeved inside the panel (1).

8. The novel grain imperfect particle analyzer according to claim 1 is characterized by: The top of the material collecting device (8) is arranged directly below the material dropping opening (504).