XZ axis automatic detection mechanism
By designing an XZ axis automatic detection mechanism, using guide rails and cylinder-driven line scanning cameras for reciprocating motion and height adjustment, the problems of low artificial visual detection efficiency and health risks in the prior art are solved, and efficient automatic detection of materials is achieved.
Patent Information
- Application Number
- CN202421194398.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the prior art, defect detection of materials or products mainly relies on artificial vision, resulting in high probability of missed and missed detection, low detection efficiency, and long-term work in high light has a negative impact on human health.
An XZ axis automatic detection mechanism is designed, including guide rails, Z-axis frames, cylinders, camera vertical boards, light source boards and line scanning cameras. Through the guide rails, the reciprocating motion and height adjustment of the line scanning camera on the XZ axis are driven, and automatic detection of materials is achieved.
Automatic inspection of materials is realized, the probability of missed inspection and missed inspection is reduced, the detection efficiency is improved, and the physical and mental burden of the inspectors is reduced.
Smart Images

Figure CN222866550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material detection, in particular to an XZ axis automatic detection mechanism. Background Art
[0002] When products are produced or shipped, it is necessary to ensure that the materials or products are intact to avoid defective or bad products. Therefore, defect detection is required during the production process and when the products are shipped. Conventional defect detection is mainly done manually by eye. Due to human factors, the probability of missed detection and wrong detection is high, and the detection efficiency is low. At the same time, staring at materials or products under high light for a long time also seriously affects people's physical and mental health. Utility Model Content
[0003] The purpose of the utility model is to provide an XZ axis automatic detection mechanism to solve the problems raised in the above background technology.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: an XZ axis automatic detection mechanism, comprising a module mounting plate, a guide rail is installed on the top of the module mounting plate, and a Z axis frame fixing plate is slidably installed on the guide rail, a Z axis frame vertical plate is fixedly installed on the top of the Z axis fixing frame, and a Z axis module plate is fixedly installed on one side of the Z axis frame vertical plate, and a cylinder is installed on the top of the Z axis module plate;
[0005] A camera stand is fixedly mounted on one side of the Z-axis module plate, and two light source boards are fixedly mounted on the bottom of one side of the camera stand, and light sources are mounted on the light source boards;
[0006] A camera fixing plate is slidably mounted on one side of the camera stand, and a camera adjusting plate is fixedly mounted on the camera fixing plate. A line scanning camera is fixedly mounted on the camera adjusting plate, and the line scanning camera is located above the light source.
[0007] Preferably, a same light source connecting plate is installed between the two light source plates, and the light source connecting plate is a fan-shaped structure.
[0008] Preferably, the output end of the cylinder extends to one side of the camera stand and is connected to the camera fixing plate.
[0009] Preferably, a slide groove is provided on one side of the camera stand in the vertical direction, and the camera fixing plate is slidably installed in the slide groove.
[0010] Preferably, the camera stand and the Z-axis module plate are connected via a plurality of brackets.
[0011] Preferably, a mounting platform is fixedly mounted on the top of the Z-axis module plate, and the cylinder is fixedly mounted on the mounting platform.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The guide rail is powered on, driving the line scan camera to move from left to right. The height of the line scan camera can be adjusted. The line scan camera can be driven up and down by controlling the cylinder to drive the camera fixing plate and the camera adjustment plate to move up and down. When the material below is conveyed to the specified position by the belt, the line scan camera detects the material from left to right under the drive of the guide rail. After the detection is completed, it returns to the initial point to be detected.
[0014] The utility model realizes the reciprocating motion of the line scanning camera on the guide rail and the height adjustment on the Z axis, which is convenient for automatic detection of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0017] Figure 3 This is a front view structural schematic diagram of the utility model.
[0018] In the figure: 1. Module mounting plate; 2. Guide rail; 3. Z-axis frame fixing plate; 4. Z-axis frame vertical plate; 5. Cylinder; 6. Z-axis module plate; 7. Camera vertical plate; 8. Camera adjustment plate; 9. Line scan camera; 10. Light source; 11. Light source connecting plate; 12. Light source board; 13. Camera fixing plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 The utility model provides a technical solution: an XZ axis automatic detection mechanism, comprising a module mounting plate 1, a guide rail 2 is mounted on the top of the module mounting plate 1, and a Z axis frame fixing plate 3 is slidably mounted on the guide rail 2, a Z axis frame vertical plate 4 is fixedly mounted on the top of the Z axis fixing frame 3, and a Z axis module plate 6 is fixedly mounted on one side of the Z axis frame vertical plate 4, and a cylinder 5 is mounted on the top of the Z axis module plate 6;
[0021] A camera stand plate 7 is fixedly mounted on one side of the Z-axis module plate 6, and two light source plates 12 are fixedly mounted on the bottom of one side of the camera stand plate 7, and a light source 10 is mounted on the light source plate 12;
[0022] A camera fixing plate 13 is slidably mounted on one side of the camera stand 7 , and a camera adjustment plate 8 is fixedly mounted on the camera fixing plate 13 , a line scan camera 9 is fixedly mounted on the camera adjustment plate 8 , and the line scan camera 9 is located above the light source 10 .
[0023] In the present invention, a light source connecting plate 11 is installed between two light source boards 12, and the light source connecting plate 11 is a fan-shaped structure, through which the two light source boards 12 can drive the light source 10 to increase the fill light effect.
[0024] In the present invention, the output end of the cylinder 5 extends to one side of the camera stand 7 and is connected to the camera fixing plate 13 .
[0025] In the present invention, a slide groove is provided on one side of the camera stand 7 in the vertical direction, and the camera fixing plate 13 is slidably installed in the slide groove, so that the camera fixing plate 13 can drive the line scan camera 9 to move up and down.
[0026] In the utility model, the camera stand plate 7 and the Z-axis module plate 6 are connected by a plurality of brackets, and a gap is provided between the camera stand plate 7 and the Z-axis module plate 6 to facilitate the operation of the output end of the cylinder 5 .
[0027] In the utility model, a mounting platform is fixedly mounted on the top of the Z-axis module plate 6, and the cylinder 5 is fixedly mounted on the mounting platform.
[0028] The working principle of the utility model is as follows: when the guide rail 2 is powered on, the line scan camera 9 is driven to move from left to right. The height of the line scan camera can be adjusted. By controlling the cylinder 5 to drive the camera fixing plate 13 and the camera adjustment plate 8 to move up and down, the line scan camera 13 can be driven to move up and down. When the material below is conveyed to the specified position by the belt, the line scan camera 13 detects the material from left to right under the drive of the guide rail 2. After the detection is completed, it returns to the initial point to be detected. Repeat the above process to realize the reciprocating motion of the detection camera.
[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the utility model have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. XZ axis automatic detection mechanism, characterized by: It comprises a module mounting plate (1), a guide rail (2) is mounted on the top of the module mounting plate (1), a Z-axis frame fixing plate (3) is slidably mounted on the guide rail (2), a Z-axis frame vertical plate (4) is fixedly mounted on the top of the Z-axis frame fixing plate (3), a Z-axis module plate (6) is fixedly mounted on one side of the Z-axis frame vertical plate (4), and a cylinder (5) is mounted on the top of the Z-axis module plate (6); A camera stand plate (7) is fixedly mounted on one side of the Z-axis module plate (6), and two light source plates (12) are fixedly mounted on the bottom of one side of the camera stand plate (7), and a light source (10) is mounted on the light source plate (12); A camera fixing plate (13) is slidably mounted on one side of the camera stand (7), a camera adjustment plate (8) is fixedly mounted on the camera fixing plate (13), a line scan camera (9) is fixedly mounted on the camera adjustment plate (8), and the line scan camera (9) is located above the light source (10).
2. The XZ axis automatic detection mechanism according to claim 1, characterized in that: The same light source connecting plate (11) is installed between the two light source plates (12), and the light source connecting plate (11) is a fan-shaped structure.
3. The XZ axis automatic detection mechanism according to claim 1, characterized in that: The output end of the cylinder (5) extends to one side of the camera stand (7) and is connected to the camera fixing plate (13).
4. The XZ axis automatic detection mechanism according to claim 1, characterized in that: A slide groove is provided on one side of the camera stand (7) in the vertical direction, and the camera fixing plate (13) is slidably mounted in the slide groove.
5. The XZ axis automatic detection mechanism according to claim 1, characterized in that: The camera stand plate (7) and the Z-axis module plate (6) are connected via a plurality of brackets.
6. The XZ axis automatic detection mechanism according to claim 1, characterized in that: A mounting platform is fixedly mounted on the top of the Z-axis module plate (6), and the cylinder (5) is fixedly mounted on the mounting platform.