Essence loss monitoring system in tobacco perfuming process

Abstract

The utility model provides an essence loss monitoring system in a tobacco perfuming process, which comprises a roller, the top of the roller is provided with a negative pressure moisture discharge port, one side of the negative pressure moisture discharge port is provided with a second air pump, and one end of the second air pump is provided with a second gas sensor. The utility model provides an essence loss monitoring system in a tobacco perfuming process, which is characterized in that tobacco and essence are fully mixed by matching a roller with an essence pipeline, air is pumped at a discharge port, a negative pressure moisture discharge port and a raw material inlet through a first air pump, a second air pump and a third air pump respectively, and the air is conveyed to a first gas sensor through a pipeline; concentrations of three calibration objects in three gases are respectively measured through the three gas sensors in the second gas sensor and the third gas sensor, are calculated through the computer, are estimated and are displayed through the display panel, so that the real-time condition of essence loss is conveniently observed, and the perfuming effectiveness is further evaluated.

Description

Technical Field

[0001] The utility model relates to the field of tobacco flavoring, in particular to a flavor loss monitoring system in a tobacco flavoring process. Background Art

[0002] Tobacco is an annual herb of the genus Nicotiana in the family Solanaceae. The leaves are oblong-lanceolate, lanceolate, oblong or ovate, gradually pointed at the apex, narrowed at the base to become ear-shaped and semi-amplexicaulous, the petiole is not obvious or wing-shaped, the inflorescence is conical, the calyx is tubular or tubular-bell-shaped, the lobes are triangular-lanceolate, the corolla is funnel-shaped, light yellow, light green, red or pink, with yellow at the base, the capsule is ovate or elliptical, almost as long as the persistent calyx, the seeds are round or broadly oblong, brown, and the flowering and fruiting period is summer and autumn.

[0003] In the process of cigarette processing, the silk making and flavoring process is an important process in the cigarette production process. The uniformity of flavoring application and effective utilization directly affect the sensory quality of the product.

[0004] In the process of tobacco flavoring, the process parameters of related processes are mostly set through experience, or traditional post-evaluation methods such as sensory evaluation and chemical testing based on sample sampling are used. It is difficult to effectively evaluate the uniformity and effective utilization of flavoring.

[0005] Therefore, it is necessary to provide a flavor loss monitoring system in the tobacco flavoring process to solve the above technical problems. Utility Model Content

[0006] The utility model provides a flavor loss monitoring system in a tobacco flavoring process, which solves the problem that it is difficult to effectively evaluate the uniformity and effective utilization of tobacco flavoring.

[0007] In order to solve the above technical problems, the utility model provides a flavor loss monitoring system in tobacco flavoring process, comprising:

[0008] A drum, wherein a negative pressure dehumidification port is disposed on the top of the drum, a second air pump is disposed on one side of the negative pressure dehumidification port, a second gas sensor is disposed on one end of the second air pump, a frame is disposed on the bottom of the drum, a raw material inlet is disposed on one end of the drum, and a fragrance pipeline is disposed on one end of the drum;

[0009] An output conveyor belt, the output conveyor belt is arranged at the bottom of the drum;

[0010] A discharge port, the discharge port is arranged at the bottom of the drum, a first air pump is arranged at the bottom of the discharge port, a first gas sensor is arranged at one end of the first air pump, a computer is arranged at one end of the first gas sensor, and a display panel is arranged at one end of the computer;

[0011] A third air pump is disposed at one end of the drum, and a third gas sensor is disposed at one end of the third air pump.

[0012] Preferably, the first gas sensor, the second gas sensor and the third gas sensor are all composed of a sensor array consisting of a type A sensor, a type B sensor and a type C sensor.

[0013] Preferably, a scraper is fixedly installed inside the output conveyor belt, and a cleaning member is fixedly installed on one side of the scraper.

[0014] Preferably, a storage groove is provided inside the output conveyor belt, and a collection box is slidably connected inside the storage groove.

[0015] Preferably, a moving groove is provided inside the output conveyor belt, and a moving block is slidably connected inside the moving groove.

[0016] Preferably, a mounting groove is provided inside the movable block, and a mounting block is fixedly connected inside the mounting groove.

[0017] Preferably, a baffle is fixedly connected to one side of the moving block, and a moving handle is fixedly connected to one side of the baffle.

[0018] Compared with the related art, the flavor loss monitoring system in tobacco flavoring process provided by the utility model has the following beneficial effects:

[0019] The utility model provides a flavor loss monitoring system in a tobacco flavoring process, which fully mixes tobacco and flavor through a drum in cooperation with a flavor pipeline, and simultaneously extracts air at a material discharge port, a negative pressure dehumidification port and a raw material inlet respectively through a first air pump, a second air pump and a third air pump, and transports the air to the inside of a first gas sensor, a second gas sensor and a third gas sensor respectively through pipelines, and measures the concentrations of three calibration objects in the three gases respectively through the three gas sensors, and after calculation and estimation by a computer, displays the concentrations through a display panel, thereby facilitating observation of the real-time situation of flavor loss and further evaluating the effectiveness of flavoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic structural diagram of a first embodiment of a system for monitoring flavor loss in a tobacco flavoring process provided by the utility model;

[0021] Figure 2 for Figure 1 A schematic structural diagram of a third gas sensor shown;

[0022] Figure 3 A schematic structural diagram of a second embodiment of a system for monitoring flavor loss in a tobacco flavoring process provided by the utility model;

[0023] Figure 4 for Figure 3 The structural schematic diagram of the collection box shown;

[0024] Figure 5 for Figure 3 An enlarged schematic diagram of part A is shown.

[0025] Numbers in the figure: 1. roller, 2. negative pressure moisture outlet, 3. rack, 4. raw material inlet, 5. flavor pipeline, 6. output conveyor belt, 7. computer, 8. display panel, 9. discharge port, 10. first gas sensor, 11. second gas sensor, 12. third gas sensor, 13. first air pump, 14. second air pump, 15. third air pump, 16. scraper, 17. cleaning part, 18. collecting box, 19. moving groove, 20. moving block, 21 mounting groove, 22. mounting block, 23. baffle, 24. moving handle, 25. storage groove. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0027] First embodiment

[0028] Please refer to Figure 1 and Figure 2 ,in, Figure 1 A schematic structural diagram of a first embodiment of a system for monitoring flavor loss in a tobacco flavoring process provided by the utility model; Figure 2 for Figure 1 A system for monitoring flavor loss in a tobacco flavoring process, comprising:

[0029] A drum 1, wherein a negative pressure dehumidification port 2 is disposed on the top of the drum 1, a second air pump 14 is disposed on one side of the negative pressure dehumidification port 2, a second gas sensor 11 is disposed on one end of the second air pump 14, a frame 3 is disposed on the bottom of the drum 1, a raw material inlet 4 is disposed on one end of the drum 1, and a flavor pipe 5 is disposed on one end of the drum 1;

[0030] An output conveyor belt 6, wherein the output conveyor belt 6 is arranged at the bottom of the drum 1;

[0031] A discharge port 9, the discharge port 9 is arranged at the bottom of the drum 1, a first air pump 13 is arranged at the bottom of the discharge port 9, a first gas sensor 10 is arranged at one end of the first air pump 13, a computer 7 is arranged at one end of the first gas sensor 10, and a display panel 8 is arranged at one end of the computer 7;

[0032] The third air pump 15 is disposed at one end of the drum 1 , and a third gas sensor 12 is disposed at one end of the third air pump 15 .

[0033] The first gas sensor 10 , the second gas sensor 11 and the third gas sensor 12 are all composed of a sensor array consisting of a type A sensor, a type B sensor and a type C sensor.

[0034] The first air pump 13 is fixed at the discharge port 9 of the drum, the second air pump 14 is fixed at the negative pressure dehumidification port 2, and the third air pump 15 is fixedly installed at one end of the drum 1 and is located above the raw material inlet 4. The first air pump 13, the second air pump 14 and the third air pump 15 are all the same type of air pumps, which are uniformly controlled by the computer 7 to transport the gas through pipelines to the first gas sensor 10, the second gas sensor 11, and the third gas sensor 12 respectively.

[0035] The first gas sensor 10, the second gas sensor 11, and the third gas sensor 12 are the same type of sensors, and the three gas sensors contained in this type of sensor are type A sensor, type B sensor, and type C sensor, which can measure the concentration of three calibration objects in the gas respectively.

[0036] The first gas sensor 10, the second gas sensor 11, and the third gas sensor 12 transmit the measured parameters to the computer 7. The parameters obtained are respectively the concentrations of the calibration objects 1, 2, and 3 at the discharge port 9, the concentrations of the calibration objects 1, 2, and 3 at the negative pressure dehumidification port 2, and the concentrations of the calibration objects 1, 2, and 3 at the raw material inlet 4. The data are processed by an algorithm to estimate the current loss of the essence.

[0037] The first gas sensor 10, the second gas sensor 11, and the third gas sensor 12 input the obtained calibration concentration into the computer 7 in the form of an electrical signal to further estimate the total amount of fragrance loss, and the computer 7 displays the calculated fragrance loss in the form of a curve graph on the display panel 8 to observe the real-time situation of the fragrance loss.

[0038] The working principle of the flavor loss monitoring system in tobacco flavoring process provided by the utility model is as follows:

[0039] When in use, tobacco raw materials enter the drum 1 through the raw material inlet 4, and at the same time, the essence enters the drum 1 through the essence pipe 5. The drum 1 rotates and stirs to fully mix the tobacco and the essence. At the same time, the tobacco relies on its own weight and the 3.5° inclination of the drum to move toward the drum discharge port 9 as the drum rotates.

[0040] At the same time, the computer 7 controls the first air pump 13 fixed at the discharge port 9 of the drum, the second air pump 14 fixed at the negative pressure moisture outlet 2, and the third air pump 15 fixed at the raw material inlet 4 to start working, and transport the gas to the first gas sensor 10, the second gas sensor 11, and the third gas sensor 12 through pipelines respectively.

[0041] The first gas sensor 10, the second gas sensor 11, and the third gas sensor 12 measure the concentrations of the three calibration substances in the three gases respectively, and transmit them to the computer through the data line in the form of electrical signals. After being processed by the algorithm, the computer 7 estimates the real-time total amount of flavor loss data. Further, the real-time loss data is transmitted to the display panel 8 through the data line and displayed in the form of a curve chart, so as to observe the real-time situation of flavor loss and further evaluate the effectiveness of fragrance addition.

[0042] Compared with the related art, the flavor loss monitoring system in tobacco flavoring process provided by the utility model has the following beneficial effects:

[0043] The utility model provides a flavor loss monitoring system in a tobacco flavoring process, which fully mixes tobacco and flavor through a drum 1 in cooperation with a flavor pipe 5, and simultaneously extracts air at a discharge port 9, a negative pressure dehumidification port 2 and a raw material inlet 4 respectively through a first air pump 13, a second air pump 14 and a third air pump 15, and transports the air to the inside of a first gas sensor 10, a second gas sensor 11 and a third gas sensor 12 respectively through pipelines, and measures the concentrations of three calibration objects in the three gases respectively through the three gas sensors, and after calculation and estimation by a computer 7, displays the concentrations through a display panel 8, thereby facilitating observation of the real-time situation of flavor loss and further evaluating the effectiveness of flavoring.

[0044] Second embodiment

[0045] Please refer to Figure 3 , Figure 4 and Figure 5 Based on the flavor loss monitoring system in tobacco flavoring process provided by the first embodiment of the present application, the second embodiment of the present application proposes another flavor loss monitoring system in tobacco flavoring process. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0046] Specifically, the difference of the flavor loss monitoring system in the tobacco flavoring process provided by the second embodiment of the present application is that, in the flavor loss monitoring system in the tobacco flavoring process, a scraper 16 is fixedly installed inside the output conveyor belt 6, and a cleaning member 17 is fixedly installed on one side of the scraper 16.

[0047] The cleaning member 17 may be a cleaning sponge or cleaning cotton, etc., and is used to wipe the surface of the output conveyor belt 6 .

[0048] A storage groove 25 is provided inside the output conveyor belt 6 , and a collection box 18 is slidably connected inside the storage groove 25 .

[0049] A moving groove 19 is provided inside the output conveyor belt 6 , and a moving block 20 is slidably connected inside the moving groove 19 .

[0050] Two moving grooves 19 are provided inside the output conveyor belt 6 , and moving blocks 20 are slidably connected inside the two moving grooves 19 . One side of the two moving blocks 20 is fixedly connected to the two sides of the baffle 23 .

[0051] A mounting groove 21 is formed inside the moving block 20 , and a mounting block 22 is fixedly connected inside the mounting groove 21 .

[0052] The two moving blocks 20 are each provided with an installation groove 21, and the output conveyor belt 6 is provided with two installation grooves 21. The interiors of the multiple installation grooves 21 are all fixedly connected with installation blocks 22. The installation blocks 22 are magnets, which are used to limit the baffle 23 after the two installation blocks 22 inside the output conveyor belt 6 and the two installation blocks 22 inside the two moving blocks 20 are adsorbed on each other.

[0053] A baffle plate 23 is fixedly connected to one side of the moving block 20 , and a moving handle 24 is fixedly connected to one side of the baffle plate 23 .

[0054] The moving handle 24 is used to facilitate the movement of the baffle 23 , and the baffle 23 is used to limit the collection box 18 .

[0055] The working principle of the flavor loss monitoring system in tobacco flavoring process provided by the utility model is as follows:

[0056] When in use, the scraper 16 cooperates with the cleaning member 17 to scrape and clean the smoke and dust attached to the surface of the output conveyor belt 6, and at the same time, it is collected by the collection box 18.

[0057] When the collection box 18 needs to be replaced or cleaned, the movable handle 24 is moved downward, thereby driving the baffle 23 connected to the two movable blocks 20 to move downward to appropriate positions inside the two movable grooves 19 respectively, and then the collection box 18 is pulled to one side, so that it can be moved to one side inside the storage groove 25 and taken out.

[0058] After the cleaned collection box 18 is placed into the storage tank 25 and the baffle 23 is reset, the two mounting blocks 22 inside the output conveyor belt 6 and the two mounting blocks 22 inside the two moving blocks 20 are adsorbed to each other, and the baffle 23 is limited.

[0059] Compared with the related art, the flavor loss monitoring system in tobacco flavoring process provided by the utility model has the following beneficial effects:

[0060] The utility model provides a flavor loss monitoring system in tobacco flavoring process, which scrapes and cleans the smoke and dust attached to the surface of output conveyor belt 6 through scraper 16 and cleaning element 17, and collects the smoke and dust through collecting box 18, so that it is convenient for staff to clean output conveyor belt 6.

[0061] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A system for monitoring flavor loss in tobacco flavoring process, characterized in that: include: A drum, wherein a negative pressure dehumidification port is disposed on the top of the drum, a second air pump is disposed on one side of the negative pressure dehumidification port, a second gas sensor is disposed on one end of the second air pump, a frame is disposed on the bottom of the drum, a raw material inlet is disposed on one end of the drum, and a fragrance pipeline is disposed on one end of the drum; An output conveyor belt, the output conveyor belt is arranged at the bottom of the drum; A discharge port, the discharge port is arranged at the bottom of the drum, a first air pump is arranged at the bottom of the discharge port, a first gas sensor is arranged at one end of the first air pump, a computer is arranged at one end of the first gas sensor, and a display panel is arranged at one end of the computer; A third air pump is disposed at one end of the drum, and a third gas sensor is disposed at one end of the third air pump.

2. A system for monitoring flavor loss in tobacco flavoring process according to claim 1, characterized in that: The first gas sensor, the second gas sensor and the third gas sensor are all composed of a sensor array consisting of a type A sensor, a type B sensor and a type C sensor.

3. A system for monitoring flavor loss in tobacco flavoring process according to claim 1, characterized in that: A scraper is fixedly installed inside the output conveyor belt, and a cleaning member is fixedly installed on one side of the scraper.

4. A system for monitoring flavor loss in tobacco flavoring process according to claim 3, characterized in that: A storage groove is provided inside the output conveyor belt, and a collection box is slidably connected inside the storage groove.

5. A system for monitoring flavor loss in tobacco flavoring process according to claim 4, characterized in that: A moving groove is provided inside the output conveyor belt, and a moving block is slidably connected inside the moving groove.

6. A system for monitoring flavor loss in tobacco flavoring process according to claim 5, characterized in that: A mounting groove is provided inside the moving block, and a mounting block is fixedly connected inside the mounting groove.

7. A system for monitoring flavor loss in tobacco flavoring process according to claim 6, characterized in that: One side of the moving block is fixedly connected with a baffle, and one side of the baffle is fixedly connected with a moving handle.

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