Uniform powder coating device for surface layer of wire and cable insulation sheath
By designing a uniform powder coating device including rotating tubes, spray heads and cleaning components, the problem of poor powder coating effect on the surface of wire and cable insulation sheath is solved, and a more uniform and efficient powder coating process is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202421446631.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The powder coating effect of the existing wire and cable insulation sheath surface is poor and not uniform enough, resulting in the need for recoating, which increases the workload and processing time and reduces processing efficiency.
A uniform powder coating device including a base plate, a support plate, a stabilizing tube, a rotating tube, a spray head, a cleaning component and a driving component is designed. The rotating tube is rotated by the drive motor and a gear meshing mechanism to realize the double cycle of the spray head to apply wires and cables, and the excess powder is cleaned through the cleaning component to ensure uniform powder coating.
It effectively improves the uniformity and efficiency of the coating powder, reduces the need for recoating, reduces the workload and processing time, and improves the processing efficiency.
Smart Images

Figure CN222867338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire and cable production, in particular to a uniform powder coating device for the surface of an insulating sheath of a wire and cable. Background Art
[0002] Nowadays, in the actual production and processing of wires and cables, people need to apply a layer of talcum powder on the surface of the processed cables, so that the insulating glue can be more firmly attached to the cable surface when the insulating glue is subsequently pressed out of the cable, thereby enhancing the hardness of the cable after preparation.
[0003] At present, the general method of applying talcum powder is to pass multiple strands of wires and cables through a box filled with talcum powder, and use the movement of wires and cables to wrap talcum powder on the surface of power cables. For example, Chinese Patent Publication No. CN217989760U discloses a uniform powder coating device for the surface layer of the insulating sheath of wires and cables, including a box body and a power device and a roller component arranged on the outer wall of the box body. The above-mentioned public document has a simple structure and convenient operation, can effectively clean the dust contaminated on the outer wall of the cable, improve the spraying effect of the device, and ensure the stability of the cable during transportation, avoiding the problem of its slipping. However, when the patent is used, the powder coating effect is poor and not uniform enough, which leads to the need to be coated again in the future, thereby increasing the workload, resulting in a long processing time, and resulting in low processing efficiency. For this reason, those skilled in the art provide a uniform powder coating device for the surface layer of the insulating sheath of wires and cables to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a uniform powder coating device for the surface layer of the insulating sheath of wires and cables, which can effectively solve the problem that the powder coating effect in the background technology is poor and uneven, which leads to the need for subsequent re-coating, thereby increasing the workload, causing a long processing time and resulting in low processing efficiency.
[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a uniform powder coating device for the surface layer of the insulating sheath of wires and cables, comprising a bottom plate, support plates are fixedly installed at both ends of the outer top of the bottom plate, through-type feed ports and discharge ports are respectively opened at the middle positions of the outer side walls of the two groups of support plates, and a first stabilizing tube and a second stabilizing tube are respectively fixedly installed on the inner side walls corresponding to each other of the two groups of support plates;
[0006] A fixing plate is fixedly installed at the middle position of the outer top of the bottom plate, a through-type slot is opened at the center position of the outer side wall of the fixing plate, and a first cleaning component is arranged on the inner side wall of the slot;
[0007] Secondly, connecting sleeves are fixedly sleeved at the two ends of the outer wall of the fixed plate and at the corresponding notches, and the first rotating tube and the second rotating tube are rotatably sleeved on the outer circumferential surfaces of the two ends of the connecting sleeve, and the inner circumferential surfaces of one end of the first rotating tube and the second rotating tube are rotatably sleeved with the outer circumferential surfaces of the first stable tube and the second stable tube, respectively, and a second cleaning component is arranged on the inner side of the second stable tube;
[0008] The inner sides of the first rotating tube and the second rotating tube are provided with a spraying assembly for coating the surface of the insulating sheath of the wire and cable;
[0009] A driving assembly for synchronous linkage is arranged on the outer sides of the first rotating tube and the second rotating tube.
[0010] As a further technical solution of the present invention, the spraying assembly includes a powder storage box fixedly installed on the top of the inner circumferential surface of the first rotating tube and the second rotating tube, and nozzles are installed at equal intervals on the outer bottom of the powder storage box and the bottom of the inner circumferential surface of the first rotating tube and the second rotating tube. At the same time, the powder storage box and the nozzles are interconnected by a connecting pipe. Secondly, a powder inlet pipe is connected to the outer top of the powder storage box, and one end of the powder inlet pipe extends to the outer circumferential surface of the first rotating tube and the second rotating tube respectively, and a valve is also fixedly installed on the outer circumferential surface of the powder inlet pipe.
[0011] As a further technical solution of the utility model, the first cleaning component includes a first recessed block fixedly installed on the inner side walls at the upper and lower ends of the slot, the first return springs are fixedly installed in the recessed parts of the two groups of the first recessed blocks, and the first arc-shaped cleaning brushes are fixedly installed at the corresponding ends of the two groups of the first return springs.
[0012] As a further technical solution of the utility model, the second cleaning component includes second recessed blocks fixedly mounted on the inner walls of the left and right ends of the second stabilizing tube, second return springs are fixedly mounted on the recessed portions of the two groups of the second recessed blocks, and second arc-shaped cleaning brushes are fixedly mounted on corresponding ends of the two groups of the second return springs.
[0013] As a further technical solution of the utility model, the driving assembly includes gear rings fixedly mounted on the outer circumferential surfaces of the first rotating tube and the second rotating tube respectively, and a rotating shaft is rotatably connected to the bottom of the outer wall of the support plate, one end of the rotating shaft passes through the support plate and extends to the outer wall of the fixed plate, and gears are symmetrically mounted on the outer circumferential surface of the rotating shaft, and the gears and gear rings are meshed with each other, and secondly, the other end of the rotating shaft is fixedly connected to the output end of a driving motor fixedly mounted on one group of the outer walls of the support plates.
[0014] As a further technical solution of the utility model, the feed port, the discharge port and the inner side wall of the connecting sleeve are symmetrically connected with correction guide wheels.
[0015] The utility model provides a uniform powder coating device for the surface layer of the insulating sheath of wires and cables, which has the following beneficial effects compared with the prior art:
[0016] 1. A uniform powder coating device for the surface of the insulating sheath of wires and cables. During coating, a driving motor is used as a power source, and under the meshing characteristics of the gear and the gear ring, the first rotating tube and the second rotating tube are rotated, so that the nozzle performs double-circular coating on the surface of the insulating sheath of the wires and cables, avoiding the situation where the powder coating is not uniform and needs to be coated again, thereby effectively improving the spraying effect of the device, while reducing the workload and improving the processing efficiency.
[0017] 2. A uniform powder coating device for the surface of the insulating sheath of wires and cables can clean the excess powder on the outer wall of the cable through the first arc-shaped cleaning brush and the second arc-shaped cleaning brush to avoid more or less smearing, thereby further improving the uniformity of the spraying effect. At the same time, the correction guide wheel is set to ensure the stability of the wires and cables during transportation to avoid abnormal sliding, thereby further improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a uniform powder coating device for the surface layer of the insulating sheath of wires and cables;
[0019] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of a device for uniformly coating powder on the surface of the insulating sheath of wires and cables;
[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of a fixing plate of a device for uniformly coating powder on the surface of the insulating sheath of wires and cables;
[0021] Figure 4 A schematic diagram of the structure of a nozzle assembly of a device for uniformly coating powder on the surface of the insulating sheath of wires and cables;
[0022] Figure 5 for Figure 2 A partial enlarged view of point A in the middle.
[0023] In the figure: 1. bottom plate; 2. support plate; 3. feed port; 4. discharge port; 5. first stabilizing tube; 6. second stabilizing tube; 7. fixing plate; 8. notch; 9. connecting sleeve; 10. first rotating tube; 11. second rotating tube; 12. powder storage box; 13. nozzle; 14. connecting pipe; 15. powder inlet pipe; 16. first concave block; 17. first return spring; 18. first arc-shaped cleaning brush; 19. second concave block; 20. second return spring; 21. second arc-shaped cleaning brush; 22. gear ring; 23. rotating shaft; 24. gear; 25. driving motor; 26. correction guide wheel. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 As shown, a uniform powder coating device for the surface layer of the insulating sheath of wires and cables comprises a base plate 1, support plates 2 are fixedly installed at both ends of the outer top of the base plate 1, a through-type feed port 3 and a discharge port 4 are respectively opened at the middle position of the outer side walls of the two groups of support plates 2, and a first stabilizing tube 5 and a second stabilizing tube 6 are respectively fixedly installed on the inner side walls corresponding to each other of the two groups of support plates 2, a fixing plate 7 is fixedly installed at the middle position of the outer top of the base plate 1, a through-type slot 8 is opened at the center position of the outer side wall of the fixing plate 7, and a first cleaning component is arranged on the inner side wall of the slot 8, the first cleaning component comprises a first recessed block 16 fixedly installed on the inner side walls at the upper and lower ends of the slot 8, first return springs 17 are fixedly installed at the recesses of the two groups of first recessed blocks 16, and first arc-shaped cleaning brushes 18 are respectively fixedly installed at one end corresponding to each other of the two groups of first return springs 17. The wires and cables to be powder coated are fed into the first stabilizing tube 5 along the feed port 3. After being coated for the first time, they are evenly powder coated for the first time by the first cleaning brush to make the coating more uniform. At the same time, with the cooperation of the first return spring 17, wires and cables of different sizes can be powder coated.
[0026] The inner side of the first rotating tube 10 and the second rotating tube 11 is provided with a spraying assembly for applying the surface layer of the insulating sheath of the wire and cable, and the spraying assembly includes a powder storage box 12 fixedly mounted on the top of the inner circumferential surface of the first rotating tube 10 and the second rotating tube 11, and the outer bottom of the powder storage box 12 and the inner circumferential surface bottom of the first rotating tube 10 and the second rotating tube 11 are evenly spaced and installed with a nozzle 13, and the powder storage box 12 and the nozzle 13 are mutually connected through a connecting pipe 14, and then the outer top of the powder storage box 12 is connected with a powder inlet pipe 15, and one end of the powder inlet pipe 15 extends to the outer circumferential surface of the first rotating tube 10 and the second rotating tube 11, respectively, and a valve is fixedly mounted on the outer circumferential surface of the powder inlet pipe 15. By opening the valve, talcum powder can be transported to the powder storage box 12 along the powder inlet pipe 15, and then the talcum powder transported to the first rotating tube 10 and the second rotating tube 11 is double sprayed through the nozzle 13, avoiding the situation that the powder coating is not uniform and needs to be coated again.
[0027] Secondly, the connecting sleeve 9 is fixedly sleeved at the two ends of the outer wall of the fixed plate 7 and the corresponding notches 8, and the first rotating tube 10 and the second rotating tube 11 are respectively rotatably sleeved on the outer circumferential surfaces of the two ends of the connecting sleeve 9, and the inner circumferential surfaces of one end of the first rotating tube 10 and the second rotating tube 11 are respectively rotatably sleeved with the outer circumferential surfaces of the first stable tube 5 and the second stable tube 6, and the inner side of the second stable tube 6 is provided with a second cleaning assembly, which includes a second concave block 19 fixedly mounted on the inner wall of the left and right ends of the second stable tube 6, and the second return spring 20 is fixedly mounted at the concave parts of the two groups of second concave blocks 19, and the second arc-shaped cleaning brush 21 is respectively fixedly mounted on the corresponding ends of the two groups of second return springs 20. The second arc-shaped cleaning brush 21 can be used to thoroughly clean the excess powder on the outer wall of the cable to avoid the situation of more or less smearing, so that the talcum powder sprayed on the outer wall of the cable can be thoroughly uniform.
[0028] The first rotating tube 10 and the second rotating tube 11 are provided with a driving assembly for synchronous linkage, and the driving assembly includes a toothed ring 22 fixedly mounted on the outer peripheral surface of the first rotating tube 10 and the second rotating tube 11, respectively, and a rotating shaft 23 is rotatably connected to the bottom of the outer wall of the support plate 2, one end of the rotating shaft 23 passes through the support plate 2 and extends to the outer wall of the fixed plate 7, and a gear 24 is symmetrically mounted on the outer peripheral surface of the rotating shaft 23, and the gear 24 and the toothed ring 22 are meshed and connected with each other, and the other end of the rotating shaft 23 is fixedly connected to the output end of the driving motor 25 fixedly mounted on the outer wall of one group of the supporting plates 2. By starting the driving motor 25, the rotating shaft 23 is driven to rotate, so that the gear 24 drives the toothed ring 22 to rotate, and then the first rotating tube 10 and the second rotating tube 11 are rotated on the outer peripheral surface of the first stable tube 5 and the second stable tube 6 and the connecting sleeve 9, so that the nozzle 13 can spray the surface layer of the insulating sheath of the wire and cable in all directions to achieve the effect of uniform powder coating.
[0029] Correction guide wheels 26 are symmetrically connected to the inner side walls of the feed port 3, the discharge port 4 and the connecting sleeve 9. The correction guide wheels 26 are used to ensure the stability and position limitation of the wires and cables during transportation to avoid abnormal situations such as slipping and deviation.
[0030] The working principle of the utility model is as follows: when processing, the wires and cables that need to be powder coated are first transported to the feed port 3, the first rotating tube 10, the connecting sleeve 9, the second rotating tube 11 and the discharge port 4 in sequence along the correction guide wheel 26, and during the transportation process, the drive motor 25 is started to drive the gear 24 on the rotating shaft 23 to rotate, and the gear ring 22 drives the first rotating tube 10 and the second rotating tube 11 to rotate synchronously under the meshing characteristics.
[0031] At the same time, when the first rotating tube 10 and the second rotating tube 11 rotate, the talcum powder is transported to the circulation pipe through the powder suction machine arranged on the outer side of the powder storage box 12, and the wires and cables are subjected to double all-round circulation spraying through the nozzle 13, so that the sliding powder can be evenly applied to the outer surface of the wires and cables, thereby improving the uniform spraying effect.
[0032] At the same time, during the coating process, the first cleaning brush and the second cleaning brush are used to clean the excess powder on the outer surface of the wire and cable to avoid more or less coating, so as to further improve the uniformity of the spraying effect and achieve the powder coating standard.
[0033] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A uniform powder coating device for the surface of the insulating sheath of wires and cables, characterized in that: It comprises a bottom plate (1), support plates (2) are fixedly mounted at both ends of the outer top of the bottom plate (1), through-type feed ports (3) and discharge ports (4) are respectively provided at the middle positions of the outer side walls of the two groups of support plates (2), and first stabilizing tubes (5) and second stabilizing tubes (6) are respectively fixedly mounted on the inner side walls corresponding to each other of the two groups of support plates (2); A fixing plate (7) is fixedly mounted at the middle position of the outer top of the bottom plate (1), a through-type slot (8) is provided at the center position of the outer side wall of the fixing plate (7), and a first cleaning component is provided on the inner side wall of the slot (8); Secondly, connecting sleeves (9) are fixedly sleeved at the two ends of the outer wall of the fixed plate (7) and at the corresponding notches (8), and the first rotating tube (10) and the second rotating tube (11) are rotatably sleeved on the outer circumferential surfaces of the two ends of the connecting sleeve (9), and the inner circumferential surfaces of one end of the first rotating tube (10) and the second rotating tube (11) are rotatably sleeved on the outer circumferential surfaces of the first stabilizing tube (5) and the second stabilizing tube (6), respectively, and a second cleaning component is arranged on the inner side of the second stabilizing tube (6); The inner sides of the first rotating tube (10) and the second rotating tube (11) are provided with spraying components for coating the surface of the insulating sheath of the wire and cable; Drive components for synchronous linkage are arranged on the outer sides of the first rotating tube (10) and the second rotating tube (11).
2. A uniform powder coating device for the surface layer of the insulating sheath of wires and cables according to claim 1, characterized in that: The spraying assembly comprises a powder storage box (12) fixedly mounted on the top of the inner circumferential surface of the first rotating tube (10) and the second rotating tube (11), and nozzles (13) are evenly mounted on the outer bottom of the powder storage box (12) and the bottom of the inner circumferential surface of the first rotating tube (10) and the second rotating tube (11), and at the same time, the powder storage box (12) and the nozzles (13) are interconnected through a connecting pipe (14), and secondly, a powder feed pipe (15) is connected through the outer top of the powder storage box (12), and one end of the powder feed pipe (15) extends to the outer circumferential surface of the first rotating tube (10) and the second rotating tube (11), respectively, and a valve is also fixedly mounted on the outer circumferential surface of the powder feed pipe (15).
3. A uniform powder coating device for the surface layer of the insulating sheath of wires and cables according to claim 1, characterized in that: The first cleaning assembly comprises first recessed blocks (16) fixedly mounted on the inner side walls at the upper and lower ends of the notch (8); first return springs (17) are fixedly mounted on the recessed portions of the two groups of the first recessed blocks (16); and first arc-shaped cleaning brushes (18) are fixedly mounted on the corresponding ends of the two groups of the first return springs (17).
4. A uniform powder coating device for the surface layer of the insulating sheath of wires and cables according to claim 1, characterized in that: The second cleaning assembly comprises second recessed blocks (19) fixedly mounted on the inner side walls of the left and right ends of the second stabilizing tube (6), second return springs (20) fixedly mounted in the recessed portions of the two groups of the second recessed blocks (19), and second arc-shaped cleaning brushes (21) fixedly mounted on the corresponding ends of the two groups of the second return springs (20).
5. The uniform powder coating device for the surface layer of the insulating sheath of wires and cables according to claim 1 is characterized in that: The driving assembly comprises a toothed ring (22) fixedly mounted on the outer peripheral surface of the first rotating tube (10) and the second rotating tube (11), respectively; a rotating shaft (23) is rotatably connected to the bottom of the outer side wall of the support plate (2); one end of the rotating shaft (23) passes through the support plate (2) and extends to the outer side wall of the fixed plate (7); and gears (24) are symmetrically mounted on the outer peripheral surface of the rotating shaft (23); and the gears (24) and the toothed ring (22) are meshedly connected to each other; and the other end of the rotating shaft (23) is fixedly connected to the output end of a driving motor (25) fixedly mounted on the outer side wall of one group of the support plates (2).
6. The uniform powder coating device for the surface layer of the insulating sheath of wires and cables according to claim 1 is characterized in that: The feed port (3), the discharge port (4) and the inner side wall of the connecting sleeve (9) are symmetrically connected with correction guide wheels (26).
Citation Information
Patent Citations
Uniform powder coating device for surface layer of wire and cable insulating sheath
CN217989760U