Transformer coil and transformer

By designing the rapid disassembly and assembly mechanism of the protective case and anti-wear parts in the transformer, the complex design of the existing transformer protective case and coil wear are solved, and faster maintenance and longer coil service life are achieved.

CN222867366UActive Publication Date: 2025-05-13ZHUHAI RUNGU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520631285.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-13
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

The design of the existing transformer protective case is too complicated, and it is laborious to disassemble, which extends the maintenance time and affects the reliability and stability of power supply. At the same time, the direct contact between the coil and the iron core leads to wear, shortening the service life of the coil.

Method used

A protective unit including a protective case, a convex strip and a clamp is designed. Through the combination of the clamp and an elastic strip, the protective case can be quickly disassembled and assembled, and an elastic block is provided between the coil and the core to reduce wear.

Benefits of technology

The rapid disassembly and assembly of the protective case is achieved, which reduces the maintenance time, and extends the service life of the coil by reducing the direct contact between the coil and the iron core, and improves the reliability and stability of power supply.

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Abstract

The utility model discloses a transformer coil and a transformer, and relates to the field of electronic elements. The device comprises a transformation coil, a protection unit used for protecting the transformation coil is arranged on the outer surface of the transformation coil, and the protection unit comprises a protection shell, a protruding strip and a clamping block; the protective shell is arranged outside the transformation coil; the protruding strips are arranged on one side of the two ends of the protection shell and slidably connected into the protection shell. The clamping blocks are arranged at the ends of the protruding strips, the clamping blocks are movably connected with the protection shell in a clamped mode, the clamping blocks are used for fixing the protection shell when the protruding strips stop moving, through combined use of the clamping blocks and the elastic strips, under the condition that stable connection of the protection shell is guaranteed, rapid disassembly and assembly of the protection shell can be achieved, the time needed for overhauling is shortened, and the maintenance efficiency is improved. And the elastic block is arranged between the coil and the iron core, so that the abrasion to the coil can be effectively reduced, the service life of the coil is prolonged, and the requirements of users are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic components, in particular to a transformer coil and a transformer. Background Art

[0002] Transformers and transformer coils are vital components in power systems. A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. It is mainly composed of a primary coil, an iron core, and a secondary coil.

[0003] The outer surface of the transformer is covered with a protective shell, which is usually used to protect the transformer from damage by the external environment and provide a certain degree of electrical isolation. However, the existing protective shell design is too complicated and includes multiple fasteners and connectors, which makes disassembly too laborious, prolongs the transformer maintenance time, and affects the reliability and stability of power supply. In addition, when the coil is wound around the iron core, the direct contact between the two will cause wear on the coil, affecting the service life of the coil, which has limitations.

[0004] The protective shell is usually composed of multiple parts, which are connected to each other by a large number of fasteners such as bolts, nuts, and buckles. When the transformer needs to be repaired or the internal components need to be replaced, the maintenance personnel need to remove these fasteners one by one. This process is not only laborious and time-consuming, but also easy to cause the fasteners to be damaged or lost due to improper operation, further extending the maintenance time. In addition, the coil is in direct contact with the iron core, which will not only reduce the insulation performance of the coil, but also may cause safety hazards such as short circuits. At the same time, wear and tear will also accelerate the aging process of the coil, shorten its service life, and increase the frequency and cost of replacing the coil. In view of the above situation, the utility model provides a transformer coil and a transformer to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a transformer coil and a transformer, which solve the problems that the existing protective shell design is too complicated, too laborious to disassemble, which prolongs the transformer maintenance time and affects the reliability and stability of power supply, and when the coil is wound on the iron core, the direct contact between the two will cause wear on the coil, affecting the service life of the coil, and there are limitations.

[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a transformer coil and a transformer, including a transformer coil, the outer surface of the transformer coil is provided with a protection unit for protecting the transformer coil, the protection unit includes a protective shell, a convex strip and a block; the protective shell is arranged outside the transformer coil; the convex strip is arranged on one side of both ends of the protective shell, and the convex strip is slidably connected to the inside of the protective shell; the block is arranged at the end of the convex strip, the block is movably engaged with the protective shell, and the block is used to fix the convex strip when it stops moving; the protective shell includes a first protective shell and a second protective shell, the convex strip is fixedly assembled with the first protective shell, the convex strip is slidably connected to the inside of the second protective shell, and a dial plate 35 is arranged on the block 33, and the dial plate 35 is used to drive the block 33 to move from both ends to the direction of the central axis. Preferably, an iron core is arranged inside the transformer coil, and the transformer coil includes a primary coil and a secondary coil; the primary coil is arranged at the lower end of the outer surface of the iron core; the secondary coil is arranged at the upper end of the outer surface of the iron core, and the secondary coil is used to perform electromagnetic induction with the primary coil.

[0007] Preferably, an elastic strip is fixedly mounted on the end of the convex strip, and the clamping block is fixedly connected to the elastic strip.

[0008] Preferably, a fixing groove is provided inside the second protective shell, and the clamping block is movably clamped inside the fixing groove.

[0009] Preferably, an anti-wear part is arranged between the transformer coil and the iron core, and the anti-wear part includes a slot and an elastic block; the slot is opened on the outer surface of the iron core; the elastic block is arranged inside the slot, and the transformer coil fits tightly with the elastic block.

[0010] The utility model discloses a transformer coil and a transformer, which have the following beneficial effects: the device uses a combination of a clamping block and an elastic strip, so that the protective shell can be quickly disassembled and assembled while ensuring the stable connection of the protective shell, thereby reducing the time required for maintenance, and by arranging an elastic block between the coil and the iron core, the wear on the coil can be effectively reduced, the service life of the coil can be extended, and the needs of users can be met. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the protective shell structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the quick disassembly and assembly unit of the utility model;

[0015] Figure 4 This is a schematic diagram of the structure of the anti-wear part of the utility model;

[0016] Figure 5 This is a schematic diagram of the actual use of the structure of the utility model.

[0017] In the figure: 1, iron core; 2, transformer coil; 21, primary coil; 22, secondary coil; 3, protection unit; 31, protection shell; 311, first protection shell; 312, second protection shell; 32, convex strip; 33, clamping block; 34, elastic strip; 35, dial plate; 36, fixing groove; 4, anti-wear part; 41, clamping slot; 42, elastic block. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] The embodiments of the present application provide a transformer coil and a transformer, thereby solving the problems that the existing protective shell design is too complicated, the disassembly is too laborious, the transformer maintenance time is prolonged, and the reliability and stability of the power supply are affected. In addition, when the coil is wound on the iron core, the direct contact between the two will cause wear to the coil, affecting the service life of the coil, and there are limitations.

[0020] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] The utility model embodiment discloses a transformer coil and a transformer.

[0022] Embodiment 1

[0023] According to the attached Figure 1 , 2As shown in , 3 and 5, it includes a transformer coil 2, and a protection unit 3 for protecting the transformer coil 2 is arranged on the outer surface of the transformer coil 2, and the protection unit 3 includes a protective shell 31, a convex strip 32 and a clamping block 33; the protective shell 31 is arranged on the outside of the transformer coil 2; the convex strip 32 is arranged on one side of the two ends of the protective shell 31, and the convex strip 32 is slidably connected to the inside of the protective shell 31; the clamping block 33 is arranged at the end of the convex strip 32, and the clamping block 33 is movably engaged with the protective shell 31, and the clamping block 33 is used to fix the convex strip 32 when it stops moving; the protective shell 31 includes a first protective shell 311 and a second protective shell 312, the convex strip 32 is fixedly assembled with the first protective shell 311, and the convex strip 32 is slidably connected to the inside of the second protective shell 312, and a dial plate 35 is arranged on the clamping block 33, and the dial plate 35 is used to drive the clamping block 33 to move from the two ends toward the direction of the central axis.

[0024] An elastic strip 34 is fixedly mounted on the end of the convex strip 32 , and the clamping block 33 is fixedly connected to the elastic strip 34 . A fixing groove 36 is formed inside the second protective shell 312 , and the clamping block 33 is movably clamped inside the fixing groove 36 .

[0025] In this embodiment, when the protective shell 31 needs to be removed, the paddle plate 35 is grasped and pushed inwardly so that the block 33 is disengaged from the inside of the fixing groove 36. At this time, the first protective shell 311 and the second protective shell 312 can be grasped and pulled to both sides to remove the protective shell 31 from the transformer coil 2. It is convenient and quick. When the protective shell 31 needs to be installed, the transformer coil 2 is inserted into the inside of the second protective shell 312, and the first protective shell 311 is grasped so that the convex strip 32 at its end is inserted into the inside of the second protective shell 312. The inner wall of the second protective shell 312 pushes the block 33 inwardly, causing the elastic strip 34 to deform. When the block 33 reaches the top of the fixing groove 36, the elastic strip 34 pushes the block 33 into the inside of the fixing groove 36 under the action of its own elastic potential energy, thereby completing the fixation of the block 33.

[0026] Embodiment 2

[0027] According to the attached Figure 1 , 4As shown, on the basis of the first embodiment, it includes a transformer coil 2, and the outer surface of the transformer coil 2 is provided with a protection unit 3 for protecting the transformer coil 2, and the protection unit 3 includes a protective shell 31, a convex strip 32 and a clamping block 33; the protective shell 31 is arranged on the outside of the transformer coil 2; the convex strip 32 is arranged on one side of the two ends of the protective shell 31, and the convex strip 32 is slidably connected to the inside of the protective shell 31; the clamping block 33 is arranged at the end of the convex strip 32, and the clamping block 33 is movably engaged with the protective shell 31, and the clamping block 33 is used to fix the convex strip 32 when it stops moving; the protective shell 31 includes a first protective shell 311 and a second protective shell 312, the convex strip 32 is fixedly assembled with the first protective shell 311, and the convex strip 32 is slidably connected to the inside of the second protective shell 312, and a dial plate 35 is arranged on the clamping block 33, and the dial plate 35 is used to drive the clamping block 33 to move from the two ends toward the direction of the central axis.

[0028] An iron core 1 is arranged inside the transformer coil 2, and the transformer coil 2 includes a primary coil 21 and a secondary coil 22; the primary coil 21 is arranged at the lower end of the outer surface of the iron core 1; the secondary coil 22 is arranged at the upper end of the outer surface of the iron core 1, and the secondary coil 22 is used for electromagnetic induction with the primary coil 21, and an anti-wear part 4 is arranged between the transformer coil 2 and the iron core 1, and the anti-wear part 4 includes a card slot 41 and an elastic block 42; the card slot 41 is opened on the outer surface of the iron core 1; the elastic block 42 is arranged inside the card slot 41, and the transformer coil 2 is tightly fitted with the elastic block 42.

[0029] In this embodiment, when installing the transformer coil 2, the transformer coil 2 is inserted into the slot 41, and the transformer coil 2 fits tightly with the elastic block 42, so that the transformer coil 2 will not generate direct friction with the iron core 1 during installation, thereby reducing the probability of damage to the transformer coil 2. Moreover, since the iron core 1 and the transformer coil 2 are insulated themselves, the elastic block 42 will not affect the normal use of the device, thus meeting the needs of users.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A transformer coil, comprising a transformer coil (2), characterized in that: The outer surface of the transformer coil (2) is provided with a protection unit (3) for protecting the transformer coil (2), and the protection unit (3) comprises: a protection shell (31) which is provided outside the transformer coil (2); A convex strip (32) is arranged on one side of both ends of the protective shell (31), and the convex strip (32) is slidably connected to the inside of the protective shell (31); a clamping block (33) disposed at an end of the convex strip (32), the clamping block (33) being movably clamped with the protective shell (31), the clamping block (33) being used to fix the convex strip (32) when it stops moving; The protective shell (31) comprises a first protective shell (311) and a second protective shell (312); the convex strip (32) is fixedly assembled with the first protective shell (311); the convex strip (32) is slidably connected to the inside of the second protective shell (312); a shifting plate (35) is provided on the clamping block (33); the shifting plate (35) is used to drive the clamping block (33) to move from both ends toward the direction of the central axis.

2. The transformer coil according to claim 1, characterized in that: An iron core (1) is arranged inside the transformer coil (2), and the transformer coil (2) comprises: A primary coil (21) disposed at the lower end of the outer surface of the iron core (1); A secondary coil (22) is arranged at the upper end of the outer surface of the iron core (1), and the secondary coil (22) is used to perform electromagnetic induction with the primary coil (21).

3. The transformer coil according to claim 1, characterized in that: An elastic strip (34) is fixedly mounted on the end of the convex strip (32), and the clamping block (33) is fixedly connected to the elastic strip (34).

4. The transformer coil according to claim 1, characterized in that: A fixing groove (36) is provided inside the second protective shell (312), and the clamping block (33) is movably clamped inside the fixing groove (36).

5. The transformer coil according to claim 2, characterized in that: An anti-wear component (4) is provided between the transformer coil (2) and the iron core (1), and the anti-wear component (4) comprises: A slot (41) is provided on the outer surface of the iron core (1); An elastic block (42) is arranged inside the slot (41), and the transformer coil (2) is tightly fitted to the elastic block (42).

6. A transformer, characterized in that: The invention comprises the transformer coil as described in any one of claims 1 to 5.