Two-end claw type high-voltage terminal for new energy storage battery
By designing a jaw-type high-voltage terminal for new energy battery with a jaw structure and a steel sleeve, the problem of poor contact during use of the contact parts is solved, and the stable installation and support of the high-voltage terminals are achieved to ensure the stability of electrical connections and simplify maintenance.
Patent Information
- Application Number
- CN202421554272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-03
AI Technical Summary
During use, contacts of the jaw-type high-voltage terminals of new energy batteries are likely to cause poor contact due to vibration, plug-in eccentricity, metal deformation and foreign matter interference, which in turn causes heat and fire risks, and is difficult to maintain and replace.
A high-voltage terminal including a jaw structure and a steel sleeve is designed. The jaw structure is made of steel plate stacked and is provided with high jaws and low jaws. The steel sleeve is equipped with a fixed plate and a reed. Through these structures, stable installation and support are achieved to ensure the stability of the electrical connection.
Through the limit structure of grooves and fixing plates and the support of reeds on the steel sleeve, the stable installation and support of high-voltage terminals are ensured, and the stability of the electrical connection of high-voltage terminals during violent vibration is ensured, which extends the service life and simplifies maintenance.
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Figure CN222868097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of high-voltage terminals, in particular to a claw-type high-voltage terminal with two ends for a new energy storage battery. Background Art
[0002] The existing technologies of claw-type high-voltage terminals at both ends for new energy batteries mainly involve the design, safety protection, and contact structure of high-voltage connectors. Claw-type high-voltage terminals at both ends for new energy batteries are mainly used to ensure the high-voltage interconnection system of the whole vehicle, that is, to build a bridge where the internal circuit is blocked or isolated so that the current can flow. High-voltage connectors are generally composed of three parts: shell, seal and other auxiliary structures, insulating parts, and conductive contacts. The functions of connection and conduction can be achieved by plugging and cooperating between the plug sheath and the socket sheath. High-voltage connectors are mainly used in high-voltage and high-current circuits of new energy vehicles, and work simultaneously with conductive cables to transmit the energy of the battery pack to various components of the whole vehicle system through different electrical circuits, such as battery packs, motor controllers, DCDC converters, chargers and other body power units.
[0003] Although significant progress has been made in the existing technology of claw-type high-voltage terminals for new energy batteries, there are still some technical defects. Due to vehicle vibration, plug eccentricity, metal deformation, foreign body interference and other reasons, the high-voltage connector contacts may have poor contact and increased contact resistance, which will cause severe heating when a large current passes through, and even cause a fire. With the increase of use time, wear may occur between the contacts, resulting in a decrease in contact area, an increase in contact resistance, and affecting the performance of the connector. Mechanical connection failure may manifest itself in a variety of failure modes such as welding, crimping, installation and stress state, which are inseparable from the process and use process. During use, due to external factors such as vibration and impact, the claws or other parts of the connector may become loose or broken, resulting in mechanical connection failure. Failure or damage of the high-voltage terminal may require maintenance and replacement. However, due to the particularity and complexity of the high-voltage terminal, maintenance and replacement may be difficult and require professional technicians and equipment.
[0004] Therefore, a claw-type high-voltage terminal with two ends for new energy batteries is designed, which has the advantages of firm installation, simple installation, convenient maintenance, simple mechanical structure and stable electrical connection. Utility Model Content
[0005] The present application provides a two-end claw-type high-voltage terminal for a new energy battery, which adopts the following technical solution:
[0006] A claw-type high-voltage terminal for a new energy storage battery at both ends. The high-voltage terminal comprises a claw structure and a steel sleeve. The claw structure is made of stacked steel plates. A plurality of high claws and low claws are arranged at the front end of the claw structure. The high claws and the low claws are arranged staggered with each other. The high claws and the low claws are arranged in a mirror image up and down. A total of 16 high claws and low claws are arranged up and down. Grooves are arranged on the side surface of the claw structure. The grooves are arranged correspondingly up and down. The steel sleeve is rectangular in shape as a whole, with openings at both ends. Two fixing plates are arranged on the side of the steel sleeve. The fixing plates are inclined to the steel sleeve at a certain angle, and square protrusions are arranged on the sides of the fixing plates.
[0007] Optionally, springs corresponding to the high claws and the low claws on the claw structure are staggered at the upper and lower positions of the steel sleeve opening.
[0008] Optionally, there is a gap between the upper and lower layers of high clamping jaws and low clamping jaws.
[0009] Optionally, the rear end of the claw structure is a stacked steel plate, circular holes are provided on the steel plate, and the stacked steel plates have rounded arc treatments.
[0010] Optionally, both the high clamping jaw and the low clamping jaw are elastic structures.
[0011] Compared with the prior art, the utility model has the beneficial effect that the mutual limitation between the groove and the fixing plate can ensure that the steel sleeve and the spring are in the correct position after assembly without skewing. At the same time, the spring of the steel sleeve plays a supporting role at each claw, which can ensure the stable operation of the high-voltage terminal and the stability of the electrical connection when the car vibrates violently. The claw structure is an elastic contact setting at both ends, which can ensure the stable operation of the high-voltage terminal. A total of 16 claw structures make the high-voltage terminal more stable in connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be discussed below. Obviously, the technical solutions described in conjunction with the drawings are only some embodiments of the utility model. For ordinary technicians in this field, other embodiments and their drawings can be obtained based on the embodiments shown in these drawings without paying creative work.
[0013] Figure 1 The utility model is a schematic diagram of the overall structure of a two-end claw-type high-voltage terminal for a new energy storage battery.
[0014] Figure 2 The utility model is a schematic diagram of the overall front structure of a two-end claw-type high-voltage terminal for a new energy storage battery.
[0015] Figure 3The utility model is a right view of a claw-type high-voltage terminal at both ends for a new energy storage battery.
[0016] Figure 4 The utility model is a right side view section of a two-end claw-type high-voltage terminal for a new energy storage battery.
[0017] Figure 5 The utility model is a schematic diagram of the structure of a claw-type high-voltage terminal steel sleeve at both ends for a new energy storage battery.
[0018] Figure 6 The utility model is a schematic diagram of the claw structure of a high-voltage terminal with claws at both ends for a new energy storage battery.
[0019] Figure 7 The utility model is a top view of a claw structure of a high-voltage terminal with claws at both ends for a new energy storage battery.
[0020] In the figure: 1-high claw, 2-low claw, 3-steel sleeve, 4-fixing plate, 5-spring, 6-steel plate, 7-groove. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions of the various embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] The embodiment of the utility model provides a claw-type high-voltage terminal with two ends for a new energy storage battery.
[0025] Example: Figure 1-7 As shown, a claw-type high-voltage terminal at both ends for a new energy storage battery, the high-voltage terminal includes a claw structure and a steel sleeve 3, the claw structure is made by stacking a steel plate 6, and a plurality of high claws 1 and low claws 2 are arranged at the front end of the claw structure, the high claws 1 and the low claws 2 are arranged staggered with each other, and the high claws 1 and the low claws 2 are arranged in a mirror image up and down, and a total of 16 high claws 1 and low claws 2 are arranged up and down. There is a gap in the middle of the upper and lower layers of high claws 1 and low claws 2, and the rear end of the claw structure is stacked with a steel plate 6, and a circular hole is arranged on the steel plate 6, and the overlapped part of the steel plate 6 is rounded. A groove 7 is arranged on the side surface of the claw structure, and the groove 7 is arranged correspondingly up and down. Both the high claw 1 and the low claw 2 are elastic structures.
[0026] The steel sleeve 3 is rectangular in shape as a whole, with openings at both ends. Two fixing plates 4 are arranged on the side of the steel sleeve 3. The fixing plates 4 are inclined at a certain angle to the steel sleeve 3. Square protrusions are arranged on the edges of the fixing plates 4. The opening of the steel sleeve 3 is staggered with spring leaves 5 corresponding to the high claw 1 and the low claw 2 on the claw structure.
[0027] Working principle: The claw structure is set into the rear end opening of the steel sleeve 3. At this time, the sides of the steel sleeve 3 are in contact with the sides of the claw structure. The steel sleeve 3 slides along the sides of the claw structure. At this time, the fixing plate 4 protruding inward on the side of the steel sleeve 3 is expanded and slid outward by the action of the two sides of the claw structure. When the fixing plate 4 on the steel sleeve 3 slides to the groove 7 on the claw structure, the fixing plate 4 shrinks into the groove 7. At this time, the protruding block on the fixing plate 4 is stuck in the groove 7 to play a positioning role. At this time, the spring 5 on the steel sleeve 3 is in contact and fastened with the high claw 1 and the low claw 2 on the claw structure. The steel sleeve 3 is set on the claw structure to achieve the installation and fixation of the entire high-voltage terminal. The mutual limit between the groove 7 and the fixing plate 4 can ensure that the steel sleeve 3 and the spring 5 are in the correct position after assembly, and there will be no skew. At the same time, the spring 5 of the steel sleeve 3 plays a supporting role at each claw, which can ensure the stable operation of the high-voltage terminal and the stability of the electrical connection when the car vibrates violently. The claw structure is set with elastic contact at both ends, which can ensure the stable operation of the high-voltage terminal.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view. The scope of the present invention is defined by the appended claims, rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A claw-type high-voltage terminal for a new energy battery, characterized in that: The high-voltage terminal comprises a claw structure and a steel sleeve (3). The claw structure is made of laminated steel plates (6). A plurality of high claws (1) and low claws (2) are arranged at the front end of the claw structure. The high claws (1) and the low claws (2) are arranged in a staggered manner. The high claws (1) and the low claws (2) are arranged in a mirror-like manner up and down. A total of 16 high claws (1) and low claws (2) are arranged up and down. A groove (7) is arranged on the side surface of the claw structure. The grooves (7) are arranged correspondingly up and down. The steel sleeve (3) is rectangular in shape as a whole, with openings at both ends. Two fixing plates (4) are arranged on the side of the steel sleeve (3). The fixing plates (4) are inclined at a certain angle to the steel sleeve (3). A square protrusion is arranged on the edge of the fixing plate (4).
2. The claw-type high-voltage terminal for a new energy battery according to claim 1, characterized in that: The opening of the steel sleeve (3) is provided with spring leaves (5) staggered up and down corresponding to the high clamping claw (1) and the low clamping claw (2) on the clamping claw structure.
3. The claw-type high-voltage terminal for a new energy battery according to claim 1, characterized in that: There is a gap between the upper and lower layers of high clamping claws (1) and low clamping claws (2).
4. The claw-type high-voltage terminal for a new energy battery according to claim 1, characterized in that: The rear end of the claw structure is laminated with a steel plate (6), a circular hole is provided on the steel plate (6), and a rounded arc is provided at the laminated portion of the steel plate (6).
5. The claw-type high-voltage terminal for a new energy battery according to claim 1, characterized in that: Both the high clamping jaw (1) and the low clamping jaw (2) are elastic structures.