Photovoltaic panel assembly cleaning mechanism
By designing the photovoltaic panel assembly cleaning mechanism, using the cooperation of mobile components, spray components and brush plates, the friction problems caused by the contact between the cleaning silicone strips and the photovoltaic panels during the return process in the prior art are solved, and the cleaning effect and structure protection are improved.
Patent Information
- Application Number
- CN202422285978.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During the return process of existing photovoltaic panel cleaning equipment, the contact between the cleaning silicone strips and the photovoltaic panels leads to high friction, affecting the cleaning effect and structural position.
A photovoltaic panel assembly cleaning mechanism is designed, including mobile components, spray-brush assembly and brush plate. Through the cooperation of the guide shaft and guide strip, the brush plate and spray-brush assembly are ensured to contact the photovoltaic panel during the cleaning process and are disconnected from contact when returning to position to avoid friction.
It improves the cleaning effect of photovoltaic panels, reduces the flow and dispersion of water after cleaning, reduces the drying time of the photovoltaic panel structure, and avoids damage to the photovoltaic panel during the return process.
Smart Images

Figure CN222868873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic equipment, in particular to a photovoltaic panel component cleaning mechanism. Background Art
[0002] Photovoltaic panel assembly is a new type of power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert solar radiation energy into electrical energy. During the use of photovoltaic panel assembly, dust will gradually accumulate on the top of the photovoltaic panel assembly, which can easily block the photovoltaic panel and affect the photovoltaic panel's efficiency in collecting and converting solar energy. Therefore, it is necessary to clean the photovoltaic panel and other structures.
[0003] Patent publication number CN114520624A discloses a photovoltaic panel with a self-cleaning function. Its structure mainly includes a mounting frame, a photovoltaic panel and a movable cleaning frame. The cleaning frame is provided with a cleaning mechanism and a water supply mechanism. The cleaning mechanism includes an electric motor, a rotating rod and a cleaning silicone strip. When the cleaning frame moves, the top surface of the photovoltaic panel is cleaned by the rotation of the rotating rod and the cleaning silicone strip, and water is supplied through the water supply mechanism to further enhance the cleaning effect of the cleaning silicone strip on the photovoltaic panel.
[0004] However, after the above-mentioned equipment completes cleaning, the cleaning mechanism moves to the front side of the photovoltaic panel, and needs to be driven by a movable cleaning frame to move the cleaning mechanism back to the rear side. However, when returning, the cleaning silicone strip is still in contact with the photovoltaic panel and the friction is large. In the absence of water supply, it is easy to affect the structural position or cleaning effect of the photovoltaic panel.
[0005] Based on this, the utility model designs a photovoltaic panel assembly cleaning mechanism to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a photovoltaic panel assembly cleaning mechanism to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A photovoltaic panel assembly cleaning mechanism comprises a mounting plate, a photovoltaic panel is fixed on the top of the mounting plate;
[0009] Side plates are symmetrically and vertically fixed on the left and right sides of the mounting plate, and a moving assembly is provided on the inner side of the mounting plate corresponding to the side plate. The tops of the two moving assemblies are rotatably connected with a rotating shaft, and a torsion spring is provided at the rotating connection. An end plate is fixed to the end of the rotating shaft. A spray assembly is provided between the rear sections of the two end plates, and the spray assembly includes a spray structure and a recovery structure. A brush plate is commonly fixed between the bottoms of the front sections of the two end plates, and the bottom of the brush plate is evenly covered with bristles.
[0010] A guide shaft is fixed on the front side section of the end plate, and a guide bar is rotatably connected to the inner side of the side plate, and the end of the guide shaft is in corresponding contact with the guide bar. The guide bar includes a horizontal limiting section, and the rear side of the limiting section is provided with a return section inclined upward to the rear side, and the position of the limiting section corresponds to the position of the photovoltaic panel.
[0011] Preferably, the spray structure includes a spray pipe fixed between two end plates, a plurality of vertical water outlets are evenly arranged at the bottom of the spray pipe along its length direction, and a water inlet pipe is connected to the rear side of one end of the spray pipe, and one end of the water inlet pipe is connected to a water pump and a water tank.
[0012] Preferably, the recovery structure includes an outer cover plate located outside the spray pipe, the upper part of the outer cover plate is set to a semicircular plate shape, the lower front part is provided with a vertical plate shape, a recovery pipe is fixed to the lower rear part of the outer cover plate, one end of the recovery pipe is connected to a drain pipe, and one end of the drain pipe is connected to a suction pump and a collection box, a curved water retaining rubber strip is fixed to the bottom of the front side of the outer cover plate, the water retaining rubber strip is in contact with the top surface of the mounting plate and the photovoltaic panel, a plurality of recovery channels are evenly and parallelly arranged inside the outer cover plate, and one end of the recovery channel extends to the recovery pipe and is connected to the recovery pipe, and the other end extends to the bottom of the front end of the outer cover plate and is close to the water retaining rubber strip.
[0013] Preferably, the moving assembly includes moving blocks symmetrically arranged on both sides of the top of the mounting plate, a support seat is fixed on the top of the moving block, a rotating shaft is rotatably connected to the support seat, the bottom of the moving block is slidably connected to the top surface of the mounting plate, one end of the moving block is slidably connected to the side plate on the corresponding side, two parallel steel ropes are fixed in the moving block, and rotating grooves are provided at the positions of the steel ropes on the front and rear sides of the mounting plate corresponding to the steel ropes, a driving wheel is rotatably connected in the rotating groove, and the ends of the steel wire rope are closed and sleeved on the two driving wheels, and the two driving wheels on the rear side are commonly connected to a driving structure.
[0014] Preferably, the drive structure includes a first gear coaxially fixed to the rear drive wheel, a second gear meshing with the rear lower portion of the first gear, a transmission shaft rotatably connected to the bottom of the mounting plate, a motor connected to one end of the transmission shaft, and two second gears are fixed on the transmission shaft.
[0015] Preferably, the bottom of the moving block is evenly distributed with balls, and contacts the top surface of the mounting plate through the balls.
[0016] Preferably, two rope grooves are circumferentially arranged on the wheel surface of each driving wheel, and the wire ropes are located in the corresponding rope grooves.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The utility model provides a moving assembly so that the spray assembly and the brush plate can move along the top of the photovoltaic panel. During the movement, the photovoltaic panel is initially cleaned by the bristles of the brush plate, and the spray structure in the spray assembly is used for secondary cleaning, thereby improving the cleaning effect of the photovoltaic panel.
[0019] 2. The utility model recycles the cleaning waste water in time by setting a recovery structure in the spray assembly, reducing the flow and dispersion of the cleaning water on the installation board and the photovoltaic panel, thereby reducing the drying time of subsequent photovoltaic panels and other structures;
[0020] 3. The utility model cooperates with the guide shaft and the guide strip so that the brush plate and other structures keep in contact with the photovoltaic panel when moving forward and performing cleaning work, and break away from the photovoltaic panel when returning to the empty position, thereby avoiding affecting the cleaned photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 for Figure 1 Schematic diagram of the structure at A in the middle;
[0024] Figure 3 for Figure 1 Schematic diagram of the structure at B in the middle;
[0025] Figure 4 for Figure 1 Schematic diagram of the structure at C in the middle;
[0026] Figure 5 This is a schematic diagram of the internal structure of the outer cover plate of the utility model;
[0027] Figure 6 It is a structural schematic diagram of the moving block of the utility model;
[0028] Figure 7 It is a structural schematic diagram of the rotating wheel of the utility model.
[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0030] 100-mounting plate, 101-photovoltaic panel, 102-side plate, 103-guide strip, 103a-limiting section, 103b-return section;
[0031] 200-spraying assembly, 201-water inlet pipe, 202-drain pipe, 203-spraying pipe, 204-outer cover plate, 205-water retaining strip, 206-water outlet, 207-recovery pipe, 208-recovery channel;
[0032] 300-brush plate, 301-end plate, 302-rotating shaft, 303-guide shaft;
[0033] 400-driving wheel, 401-steel wire rope, 402-moving block, 403-support seat, 404-ball, 405-first gear, 406-second gear, 407-transmission shaft. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. one
[0036] Please refer to the attached drawings, the utility model provides a technical solution:
[0037] A photovoltaic panel assembly cleaning mechanism includes a mounting plate 100, a photovoltaic panel 101 being fixed on the top of the mounting plate 100;
[0038] like Figure 1 As shown, the left and right sides of the mounting plate 100 are symmetrically and vertically fixed with side plates 102, and the mounting plate 100 is provided with a moving assembly at the inner position corresponding to the side plate 102. The tops of the two moving assemblies are both rotatably connected with a rotating shaft 302, and a torsion spring is provided at the rotating connection. The end of the rotating shaft 302 is fixed with an end plate 301, as shown in FIG. Figure 2 As shown, a spray assembly 200 is provided between the rear sections of the two end plates 301, and the spray assembly 200 includes a spray structure and a recovery structure. A brush plate 300 is fixed between the bottoms of the front sections of the two end plates 301, and bristles are evenly distributed on the bottom of the brush plate 300.
[0039] like Figure 3 As shown, a guide shaft 303 is fixed on the front side section of the end plate 301, and a guide bar 103 is rotatably connected to the inner side surface of the side plate 102, and the end of the guide shaft 303 is in corresponding contact with the guide bar 103, and the guide bar 103 includes a horizontal limiting section 103a, and the rear side of the limiting section 103a is provided with a return section 103b inclined upward and rearward, and the position of the limiting section 103a corresponds to the position of the photovoltaic panel 101.
[0040] When the photovoltaic panel 101 needs to be cleaned, the rotating shaft 302 and the spray assembly 200 and the brush plate 300 thereon are moved to the front side by the moving assembly. During the movement, the guide shaft 303 contacts the bottom of the return section 103b of the guide bar 103, and enters the bottom of the limit section 103a under the downward pressure of the inclined return section 103b. The downward pressure of the guide shaft 303 enables the end plate 301 and the rotating shaft 302 to drive the recovery structure and the brush plate 300 to move slightly to the front and lower side, so that the bottom of the recovery structure and the bristles of the brush plate 300 contact the top surface of the mounting plate 100 and the photovoltaic panel 101, ensuring the recovery of cleaning water and the cleaning effect of the photovoltaic panel 101.
[0041] During the cleaning process, the photovoltaic panel 101 is first cleaned by the bristles on the brush plate 300, and then the photovoltaic panel 101 is sprayed and cleaned for a second time by the spray structure in the spray assembly 200 to improve the cleaning effect. After cleaning, the cleaning water flows to the recovery structure, and the cleaning waste water is recovered in time through the recovery structure, thereby reducing the flow and dispersion of the cleaning water on the mounting plate 100 and the photovoltaic panel 101, thereby reducing the drying time of subsequent structures such as the photovoltaic panel 101.
[0042] When the brush plate 300 and other structures move to the front side of the photovoltaic panel 101 and complete the cleaning work, the guide shaft 303 moves to the front end of the guide bar 103, canceling the limiting effect of the guide bar 103 on the guide shaft 303, and under the action of the torsion spring, the rotating shaft 302 and the end plate 301 rotate, so that the bottom of the recovery structure and the bristles of the brush plate 300 are out of contact with the photovoltaic panel 101 and the top of the mounting plate 100;
[0043] When the end plate 301 and other structures rotate under the action of the torsion spring, the guide shaft 303 rotates accordingly and is located at the top of the guide bar 103. Then, when returning to its original position under the action of the moving assembly, it moves along the top of the limiting section 103a of the guide bar 103, limiting the position of the brush plate 300 and other structures, and keeping them separated from the photovoltaic panel 101.
[0044] When the guide shaft 303 moves to the return section 103b, the guide shaft 303 is lifted by the inclined return section 103b, and then after the guide shaft 303 continues to move backward and is out of contact with the guide bar 103, the end plate 301 and other structures return under the action of the torsion spring, so that the guide shaft 303 returns to the initial position and is located at the bottom of the return section 103b, slightly higher than the bottom surface of the limit section 103a;
[0045] Thus, through the cooperation of the guide shaft 303 and the guide bar 103, the brush plate 300 and other structures keep in contact with the photovoltaic panel 101 when moving forward and performing cleaning work, and lose contact with the photovoltaic panel 101 when returning to the idle position, so as to avoid affecting the cleaned photovoltaic panel 101.
[0046] Among them, Figure 5 As shown, the spray structure includes a spray pipe 203 fixed between two end plates 301, and a plurality of vertical water outlets 206 are evenly arranged at the bottom of the spray pipe 203 along its length direction, and a water inlet pipe 201 is connected to the rear side of one end of the spray pipe 203, and one end of the water inlet pipe 201 is connected to a water pump and a water tank. During the movement of the spray pipe 203, cleaning water is transported to the water inlet pipe 201 through the water pump and the water tank, and enters the spray pipe 203, and is evenly sprayed toward the photovoltaic panel 101 through the plurality of water outlets 206, so as to spray the photovoltaic panel 101 and improve the cleaning effect of the photovoltaic panel 101.
[0047] Among them, Figure 5 As shown, the recovery structure includes an outer cover plate 204 located on the outside of the spray pipe 203, the upper part of the outer cover plate 204 is set to a semicircular plate shape, and the lower front part is provided with a vertical plate shape. A recovery pipe 207 is fixed to the lower rear part of the outer cover plate 204, one end of the recovery pipe 207 is connected to the drain pipe 202, and one end of the drain pipe 202 is connected to a suction pump and a collection box, a curved water-retaining rubber strip 205 is fixed to the front bottom of the outer cover plate 204, the water-retaining rubber strip 205 is in contact with the top surface of the mounting plate 100 and the photovoltaic panel 101, and a plurality of recovery channels 208 are evenly and parallelly provided inside the outer cover plate 204, and one end of the recovery channel 208 extends to the recovery pipe 207 and is connected to the recovery pipe 207, and the other end extends to the front end bottom of the outer cover plate 204 and is close to the water-retaining rubber strip 205.
[0048] After the spray structure sprays water to the photovoltaic panel 101 for cleaning, the cleaning water flows to the water retaining strip 205. Through the action of the suction pump, the cleaning water at the water retaining strip 205 enters the recovery pipe 207 along the recovery channel 208 and enters the collection box through the drain pipe 202, so that the cleaning waste water is recovered in time. two
[0050] The structure of this embodiment is basically the same as that of the first embodiment, except that Figure 4 As shown, the moving assembly includes moving blocks 402 symmetrically arranged on both sides of the top of the mounting plate 100, a support seat 403 is fixed on the top of the moving block 402, the rotating shaft 302 is rotatably connected to the support seat 403, the bottom of the moving block 402 is slidably connected to the top surface of the mounting plate 100, one end of the moving block 402 is slidably connected to the side plate 102 on the corresponding side, two parallel steel wire ropes 401 are fixed in the moving block 402, and the positions of the steel wire ropes 401 on the front and rear sides of the mounting plate 100 are provided with rotating grooves, and a driving wheel 400 is rotatably connected in the rotating groove, and the ends of the steel wire rope 401 are closed and sleeved on the two driving wheels 400, and the two driving wheels 400 on the rear side are commonly connected with a driving structure.
[0051] When it is necessary to move structures such as the brush plate 300, the driving structure is used to rotate the driving wheel 400 on the rear side, and the driving wheel 400 is used to move the wire rope 401, thereby causing the moving blocks 402 and the supporting seats 403 on both sides to drive the rotating shaft 302 and the spraying structure, recovery structure and brush plate 300 thereon to move from back to front along the top surface of the mounting plate 100, thereby realizing the movement of the brush plate 300, the spraying structure and the recovery structure. three
[0053] The structure of this embodiment is basically the same as that of the second embodiment, except that Figure 7 As shown, the driving structure includes a first gear 405 coaxially fixed to the rear driving wheel 400, a second gear 406 is meshed at the rear lower part of the first gear 405, a transmission shaft 407 is rotatably connected to the bottom of the mounting plate 100, one end of the transmission shaft 407 is connected to a motor, and two second gears 406 are fixed on the transmission shaft 407, the transmission shaft 407 is driven by the motor, and the driving wheel 400 is rotated through the transmission of the first gear 405 and the second gear 406 on both sides, thereby driving the wire rope 401 to move, and the wire rope 401 pulls the moving block 402 to move in a straight line direction on the top of the mounting plate 100. Four
[0055] The structure of this embodiment is basically the same as that of the first embodiment, except that Figure 6 As shown, the bottom of the moving block 402 is evenly distributed with balls 404, and contacts the top surface of the mounting plate 100 through the balls 404. When the moving block 402 moves along the top surface of the mounting plate 100, the balls 404 reduce the friction between the moving block 402 and the mounting plate 100, thereby improving the movement flexibility of the moving block 402.
[0056] Two rope grooves are arranged around the wheel surface of each driving wheel 400, and the wire rope 401 is located in the corresponding rope groove. The position of the wire rope 401 is limited by the rope groove to improve the position accuracy of the wire rope 401. Rubber pads and other structures can be arranged in the rope groove to increase the friction between the wire rope 401 and the driving wheel 400 and improve the driving stability.
[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0058] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A photovoltaic panel assembly cleaning mechanism, comprising a mounting plate (100), a photovoltaic panel (101) being fixed on the top of the mounting plate (100), characterized in that: Side plates (102) are symmetrically and vertically fixed on the left and right sides of the mounting plate (100); a movable assembly is provided on the mounting plate (100) at an inner position corresponding to the side plate (102); the tops of the two movable assemblies are both rotatably connected to a rotating shaft (302), and a torsion spring is provided at the rotating connection; an end plate (301) is fixed to the end of the rotating shaft (302); a spray assembly (200) is provided between the rear side sections of the two end plates (301), and the spray assembly (200) includes a spray structure and a recovery structure; a brush plate (300) is commonly fixed between the bottoms of the front side sections of the two end plates (301), and the bottom of the brush plate (300) is uniformly covered with bristles; A guide shaft (303) is fixed on the front side section of the end plate (301), a guide bar (103) is rotatably connected to the inner side surface of the side plate (102), and the end of the guide shaft (303) is in corresponding contact with the guide bar (103), the guide bar (103) comprises a horizontal limiting section (103a), a return section (103b) inclined upward and rearward is provided on the rear side of the limiting section (103a), and the position of the limiting section (103a) corresponds to the position of the photovoltaic panel (101).
2. The photovoltaic panel assembly cleaning mechanism according to claim 1, characterized in that: The spray washing structure comprises a spray washing pipe (203) fixed between two end plates (301); a plurality of vertical water outlets (206) are evenly arranged at the bottom of the spray washing pipe (203) along its length direction; a water inlet pipe (201) is connected to the rear side of one end of the spray washing pipe (203); and one end of the water inlet pipe (201) is connected to a water pump and a water tank.
3. The photovoltaic panel assembly cleaning mechanism according to claim 1, characterized in that: The recovery structure comprises an outer cover plate (204) located outside the spray pipe (203); the upper portion of the outer cover plate (204) is arranged in a semicircular plate shape, and the lower front portion is provided with a vertical plate shape; a recovery pipe (207) is fixed to the lower rear portion of the outer cover plate (204); one end of the recovery pipe (207) is connected to a drainage pipe (202), and one end of the drainage pipe (202) is connected to a suction pump and a collection box; a curved water-blocking rubber strip (205) is fixed to the bottom of the front side of the outer cover plate (204); the water-blocking rubber strip (205) is in contact with the top surfaces of the mounting plate (100) and the photovoltaic panel (101); a plurality of recovery channels (208) are evenly and parallelly arranged inside the outer cover plate (204); one end of the recovery channel (208) extends to the recovery pipe (207) and is in communication with the recovery pipe (207), and the other end extends to the bottom of the front end of the outer cover plate (204) and is close to the water-blocking rubber strip (205).
4. The photovoltaic panel assembly cleaning mechanism according to claim 1, characterized in that: The moving assembly comprises moving blocks (402) symmetrically arranged on both sides of the top of the mounting plate (100); a support seat (403) is fixed on the top of the moving block (402); a rotating shaft (302) is rotatably connected to the support seat (403); the bottom of the moving block (402) is slidably connected to the top surface of the mounting plate (100); one end of the moving block (402) is slidably connected to the side plate (102) on the corresponding side; two parallel steel wire ropes (401) are fixed in the moving block (402); positions of the steel wire ropes (401) on the front and rear sides of the mounting plate (100) are both provided with rotating grooves; a driving wheel (400) is rotatably connected in the rotating groove; the ends of the steel wire ropes (401) are closed and sleeved on the two driving wheels (400); and a driving structure is commonly connected to the two driving wheels (400) located on the rear side.
5. The photovoltaic panel assembly cleaning mechanism according to claim 4, characterized in that: The driving structure comprises a first gear (405) coaxially fixed to the rear driving wheel (400), a second gear (406) meshing with the rear lower portion of the first gear (405), a transmission shaft (407) rotatably connected to the bottom of the mounting plate (100), a motor connected to one end of the transmission shaft (407), and two second gears (406) are fixed to the transmission shaft (407).
6. The photovoltaic panel assembly cleaning mechanism according to claim 4, characterized in that: The bottom of the moving block (402) is evenly distributed with balls (404), and is in contact with the top surface of the mounting plate (100) through the balls (404).
7. The photovoltaic panel assembly cleaning mechanism according to claim 4, characterized in that: Two rope grooves are arranged around the wheel surface of each driving wheel (400), and the steel wire rope (401) is located in the corresponding rope grooves.
Citation Information
Patent Citations
Photovoltaic panel with self-cleaning function and cleaning method thereof
CN114520624A