Atmospheric pressure reaction kettle reaction condensation recovery device
By designing a centralized drainage pipe and connecting pipe in the atmospheric pressure reactor and using a heat sink and cooling pipe for secondary condensation, the problem of low internal condensation and recovery efficiency is solved, and rapid cooling and condensation of the mixed gas is achieved and efficient condensation and recovery of the mixed gas is achieved.
Patent Information
- Application Number
- CN202421579793.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the atmospheric reaction kettle, when the substance recovered from internal condensation flows in the pipeline, it is not conducive to synchronous heat conduction and rapid cooling, resulting in low condensation and recovery efficiency.
A reaction condensation and recovery device for atmospheric pressure reactor is designed, and the drain ports of the three reactors are connected in series through the centralized drain pipe and the connecting pipe, and the secondary condensation is performed using a heat sink and a cooling pipe. Combined with the transmission of the driving gear and the driven gear, the rotation of the cooling pipe is controlled to improve the heat dissipation rate.
The rapid cooling and condensation of the mixed gas is achieved, the condensation recovery efficiency is improved, and the outflow of oil and water after condensation is avoided, ensuring the separation and collection of oil and water.
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Figure CN222871377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centralized condensation recovery, in particular to a reaction condensation recovery device for a normal pressure reactor. Background Art
[0002] The three normal pressure reactors can be fed with materials for reaction independently. Each reactor has an independent reflux condenser, which is connected to the atmosphere after passing through the condenser, i.e., the first-level condensation. The reflux condenser is connected to the circulating cooling water. During the reaction process, there will be a mixed gas of water vapor and carbon dioxide carrying part of the fennel oil. Most of the mixed gas will be condensed and refluxed into the reactor after passing through the first-level condenser, but it still needs to be further condensed and recovered.
[0003] For the substance to be recovered by internal condensation, that is, the mixed gas, when it flows in the pipeline, it is not conducive to synchronously conducting the heat and cooperating with the cooling mechanism to quickly cool it down. The cooling rate is low, which reduces the efficiency of its condensation recovery.
[0004] Therefore, we proposed a normal pressure reactor reaction condensation recovery device to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a reaction condensation recovery device for a normal pressure reactor to solve the problem raised by the above-mentioned background technology that for the internal condensation recovery material in the current market, when it flows in the pipeline, it is not conducive to synchronously conduct heat and cooperate with the cooling mechanism to quickly cool it down, and its cooling rate is low, which reduces the efficiency of its condensation recovery.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reaction condensation recovery device for a normal pressure reactor, comprising a reactor tank body, a reflux condenser is installed at the emptying port of the reactor tank body, the exhaust port of the reflux condenser is connected to a centralized emptying pipe, the right end of the centralized emptying pipe is connected to a connecting pipe, the right end of the connecting pipe is connected to an external emptying port, and the lower side of the right side of the centralized emptying pipe is connected to a centralized collection tank;
[0007] A heat sink is installed on the outer side of the centralized drain pipe, a cooling pipe is attached to the inner side of the heat sink, a water inlet pipe is connected to the left end of the cooling pipe, and a drain pipe is connected to the right end of the cooling pipe.
[0008] Preferably, mounting plates are installed on the outer sides of the left and right ends of the centralized exhaust pipe, and a motor is installed on the mounting plate at the left position. The output end of the motor is connected to a rotating shaft, and the outer key of the rotating shaft is connected to a driving gear. The outer side of the driving gear is meshed with a driven gear, and the driven gear key is connected to the outer side of the left end of the cooling pipe, and the cooling pipe is rotatably connected to the mounting plate.
[0009] Preferably, the centralized drain pipe and the connecting pipe are both stainless steel pipes, and the centralized drain pipe and the connecting pipe are both φ89mm. This design can be used for centralized condensation recovery.
[0010] Preferably, the highest point of the external drain port is higher than the lowest point of the connecting pipe, and the length of the connecting pipe is 35m. This design can prevent the condensed oil and water from flowing out by raising the external drain port.
[0011] Preferably, the heat sink is evenly distributed on the outside of the centralized exhaust pipe, and an arc-shaped groove is opened at the rear end of the heat sink. The arc-shaped groove of the heat sink fits with the cooling pipe. This design can utilize the heat sink to conduct heat in the centralized exhaust pipe, concentrate the heat to the cooling pipe, and use the cooling pipe to perform rapid cooling and condensation.
[0012] Preferably, the ends of the water inlet pipe and the drain pipe extending into the cooling pipe are both side "T" shaped structures, and the cooling pipe, the water inlet pipe and the drain pipe all form a rotating structure. This design can ensure that the cold water flows smoothly in the cooling pipe while ensuring the smooth rotation of the cooling pipe.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] (1) The atmospheric pressure reactor reaction condensation recovery device has a centralized emptying pipe that connects the emptying ports of the three reactors in series, and a connecting pipe connects them to the external emptying port outside the workshop. This section of the pipe not only plays the role of centralized emptying, but also plays the role of secondary condensation. By raising the external emptying port, the condensed oil and water can be prevented from flowing out, and the oil and water can be separated and collected in a centralized collection tank;
[0015] (2) The atmospheric pressure reactor reaction condensation recovery device utilizes the heat conduction of the heat sink to concentrate the heat in the centralized exhaust pipe into the cooling pipe, and utilizes the cold water in the cooling pipe to quickly cool it down. In addition, the driving gear and the driven gear are driven in meshing to control the rotation of the cooling pipe and exchange the contact surface of the cooling pipe and the heat sink, which can avoid damage caused by continuous single-sided heating of the cooling pipe, and can also increase the heat dissipation rate of the heat sink, further improving the condensation recovery efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the centralized emptying pipe of the utility model;
[0018] Figure 3 This is a schematic diagram of the cooling pipe structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the heat sink structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the cooling pipe of the utility model.
[0021] In the figure: 1. Reactor tank body; 2. Reflux condenser; 3. Centralized exhaust pipe; 4. Connecting pipe; 5. External exhaust port; 6. Centralized collection tank; 7. Heat sink; 8. Mounting plate; 9. Motor; 10. Rotating shaft; 11. Driving gear; 12. Driven gear; 13. Water inlet pipe; 14. Drain pipe; 15. Cooling pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 5 The utility model provides the following technical solutions: a normal pressure reactor reaction condensation recovery device, comprising a reactor tank body 1, a reflux condenser 2 is installed at the emptying port of the reactor tank body 1, the exhaust port of the reflux condenser 2 is connected with a centralized emptying pipe 3, the right end of the centralized emptying pipe 3 is connected with a connecting pipe 4, the right end of the connecting pipe 4 is connected with an external emptying port 5, and the lower side of the right side of the centralized emptying pipe 3 is connected with a centralized collection tank 6;
[0024] Furthermore, the centralized drain pipe 3 and the connecting pipe 4 are both stainless steel pipes, and both are φ89mm, which can be used for centralized condensation recovery; the highest point of the external drain port 5 is higher than the lowest point of the connecting pipe 4, and the length of the connecting pipe 4 is 35m, which can prevent the condensed oil and water from flowing out by raising the external drain port 5;
[0025] Three atmospheric pressure reactors can be fed and reacted independently. An independent reflux condenser 2 is installed on each reactor. After passing through the reflux condenser 2, it is connected to the atmosphere, i.e., primary condensation. The reflux condenser 2 is connected to circulating cooling water. During the reaction, there will be a mixed gas of water vapor and carbon dioxide carrying part of the anise oil. The emptying ports of the three reactors are centrally connected in series with a stainless steel pipe, i.e., a centralized emptying pipe 3, and then connected to an external emptying port 5 outside the workshop through a stainless steel pipe, i.e., a connecting pipe 4. This section of the pipeline plays a role of centralized emptying and a role of secondary condensation. By raising the external emptying port 5, it is possible to avoid the outflow of condensed oil and water. A centralized collecting tank 6 is connected to the bottom of the lowest point of the centralized emptying pipe 3 as an oil-water separator.
[0026] Furthermore, a heat sink 7 is installed on the outer side of the centralized drain pipe 3, a cooling pipe 15 is attached to the inner side of the heat sink 7, a water inlet pipe 13 is connected to the left end of the cooling pipe 15, and a drain pipe 14 is connected to the right end of the cooling pipe 15; mounting plates 8 are installed on the outer sides of the left and right ends of the centralized drain pipe 3, a motor 9 is installed on the mounting plate 8 at the left position, a rotating shaft 10 is connected to the output end of the motor 9, a driving gear 11 is keyed to the outer side of the rotating shaft 10, a driven gear 12 is meshed to the outer side of the driving gear 11, the driven gear 12 is keyed to the outer side of the left end of the cooling pipe 15, and the cooling pipe 15 is rotatably connected to the mounting plate 8;
[0027] Specifically, the heat sink 7 is evenly distributed on the outside of the centralized drain pipe 3, and an arc-shaped groove is provided at the rear end of the heat sink 7. The arc-shaped groove of the heat sink 7 fits with the cooling pipe 15, and the heat sink 7 can be used to conduct the heat in the centralized drain pipe 3, and the heat is concentrated at the cooling pipe 15, and the cooling pipe 15 is used for rapid cooling and condensation; the ends of the water inlet pipe 13 and the drain pipe 14 extending into the cooling pipe 15 are both side "T"-shaped structures, and the cooling pipe 15, the water inlet pipe 13 and the drain pipe 14 all form a rotating structure, which can ensure that the cold water flows smoothly in the cooling pipe 15 while ensuring that the cooling pipe 15 rotates smoothly;
[0028] When the mixed gas flows in the centralized emptying pipe 3, the heat is conducted by the heat sink 7, and the heat sink 7 is fitted with the cooling pipe 15. The water inlet pipe 13 is connected to the external cold water source, and the cold water is transported to the cooling pipe 15 through the water inlet pipe 13, and then discharged from the drain pipe 14, so that the cold water circulates in the cooling pipe 15. The cooling pipe 15 cools the heat sink 7, thereby cooling and condensing the mixed gas in the centralized emptying pipe 3. At the same time, the motor 9 can be powered on to control the rotation of the rotating shaft 10 connected to the output end, thereby controlling the rotation of the driving gear 11 connected to the outer key of the rotating shaft 10. The driving gear 11 controls the meshing driven gear 12 to rotate, thereby driving the cooling pipe 15 connected to the inner key to rotate, exchanging the fitting surface of the cooling pipe 15 and the heat sink 7, which can avoid damage caused by continuous single-sided heating of the cooling pipe 15 and can improve the heat dissipation rate of the heat sink 7. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A normal pressure reactor reaction condensation recovery device, comprising a reactor tank body (1), characterized in that: The exhaust port of the reactor tank body (1) is equipped with a reflux condenser (2), the exhaust port of the reflux condenser (2) is connected to a centralized exhaust pipe (3), the right end of the centralized exhaust pipe (3) is connected to a connecting pipe (4), the right end of the connecting pipe (4) is connected to an external exhaust port (5), and the lower right side of the centralized exhaust pipe (3) is connected to a centralized collection tank (6); A heat sink (7) is installed on the outer side of the centralized drain pipe (3), a cooling pipe (15) is attached to the inner side of the heat sink (7), the left end of the cooling pipe (15) is connected to a water inlet pipe (13), and the right end of the cooling pipe (15) is connected to a drain pipe (14).
2. The atmospheric pressure reactor reaction condensation recovery device according to claim 1, characterized in that: Mounting plates (8) are installed on the outer sides of both left and right ends of the centralized exhaust pipe (3); a motor (9) is installed on the mounting plate (8) at the left position; the output end of the motor (9) is connected to a rotating shaft (10); the outer side of the rotating shaft (10) is key-connected to a driving gear (11); the outer side of the driving gear (11) is meshed with a driven gear (12); the driven gear (12) is key-connected to the outer side of the left end of a cooling pipe (15); and the cooling pipe (15) is rotatably connected to the mounting plate (8).
3. The atmospheric pressure reactor reaction condensation recovery device according to claim 1, characterized in that: The centralized drain pipe (3) and the connecting pipe (4) are both stainless steel pipes, and the centralized drain pipe (3) and the connecting pipe (4) are both φ89 mm.
4. The atmospheric pressure reactor reaction condensation recovery device according to claim 1, characterized in that: The highest point of the external exhaust port (5) is higher than the lowest point of the connecting pipe (4), and the length of the connecting pipe (4) is 35 m.
5. The atmospheric pressure reactor reaction condensation recovery device according to claim 1, characterized in that: The heat sink (7) is evenly distributed on the outside of the centralized exhaust pipe (3), and an arc-shaped groove is provided at the rear end of the heat sink (7), and the arc-shaped groove of the heat sink (7) fits with the cooling pipe (15).
6. The atmospheric pressure reactor reaction condensation recovery device according to claim 1, characterized in that: The ends of the water inlet pipe (13) and the drainage pipe (14) extending into the cooling pipe (15) are both lateral "T"-shaped structures, and the cooling pipe (15) and the water inlet pipe (13) and the drainage pipe (14) all form a rotating structure.