System for improving adsorption efficiency of zeolite rotating wheel
By designing a system to improve the adsorption efficiency of zeolite runners in the exhaust gas treatment system of the tire rubber industry, the temperature and humidity of the waste gas are adjusted by using the meter cooler and dehumidification flow sharing pipe, the problem of excessive humidity affecting the adsorption efficiency is solved, and the effect of improving the adsorption efficiency and extending the equipment life is achieved.
Patent Information
- Application Number
- CN202520491984.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2035-03-20
AI Technical Summary
In the existing tire and rubber industry waste gas treatment systems, the greater humidity affects the adsorption efficiency of zeolite wheels, resulting in poor system stability and short equipment service life, which increases secondary investment.
A system for improving the adsorption efficiency of zeolite runners is designed. By installing the first meter cooler at the lower end of the cooling tower and connecting the second meter cooler to its right, the RTO main fan enters the waste heat of the plate heat exchanger, connects the plate heat exchanger outlet to the dehumidification box, and sets up a dehumidification flow sharing tube and an electric proportional valve to adjust the temperature and humidity of the exhaust gas to ensure that the temperature and humidity of the exhaust gas entering the zeolite runners are within the optimal range.
The exhaust gas humidity entering the zeolite wheel is reduced, the adsorption efficiency of the zeolite wheel is improved, the service life of the equipment is extended, and the processing efficiency of the overall equipment is improved.
Smart Images

Figure CN222871760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zeolite rotor adsorption efficiency systems, in particular to a system for improving the adsorption efficiency of a zeolite rotor. Background Art
[0002] At present, domestic RTO+rotor equipment basically adopts the structure of filter box+rotor+RTO+plate heat exchanger. The exhaust gas temperature in the tire and rubber industry is high. In order to reduce the exhaust gas temperature, the front-end treatment generally adopts a surface cooler. The cooling mode of the surface cooler is cooling circulating water. The cooling circulating water is 7-12℃. The exhaust gas humidity after the surface cooler is relatively high. The optimal adsorption temperature of the rotor is ﹤40°, and the humidity is 50%-60%. High humidity affects the adsorption efficiency of the rotor, thereby affecting the stable emission of the entire system. Exhaust gas with high humidity reduces the service life of the rotor and increases secondary investment. Therefore, there is an urgent need for a system to improve the adsorption efficiency of the zeolite rotor to solve the above technical problems. Utility Model Content
[0003] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0004] A system for improving the adsorption efficiency of a zeolite rotor comprises a cooling tower, wherein a first surface cooler is installed at the lower end of the cooling tower, an exhaust gas inlet is opened at the left side of the first surface cooler, and a second surface cooler is connected to the right side of the first surface cooler, the second surface cooler is connected to a filter box, and a dehumidification flow equalizing pipe is arranged on the left side of the filter box, a zeolite rotor is arranged on the right side of the filter box, one end of the dehumidification flow equalizing pipe is connected to the dehumidification pipe, a main fan is installed at the right side of the zeolite rotor, and one end of the main fan is connected to one end of a chimney, a first electric proportional regulating valve is arranged at the upper right of the main fan, a second electric proportional regulating valve is arranged at the lower right of the first electric proportional regulating valve, a plate heat exchanger is installed at the lower left of the second electric proportional regulating valve, and the plate heat exchanger is connected to a combustion system, and one end of the combustion system is connected to an RTO main fan.
[0005] Preferably, the first surface cooler and the second surface cooler are cooled by cooling circulating water.
[0006] Preferably, the waste heat entering the plate heat exchanger through the RTO main fan is used to connect the plate heat exchanger outlet to the dehumidification box, and the dehumidification flow equalizing pipe is arranged inside the dehumidification box.
[0007] Preferably, an annular small hole is arranged inside the dehumidification flow equalizing pipe.
[0008] Preferably, a temperature sensor and a humidity sensor are installed at the rear end of the dehumidification box to detect the temperature and humidity of the exhaust gas.
[0009] Preferably, an electric proportional valve is provided in the dehumidification pipeline to adjust the heat entering the dehumidification pipeline to ensure the temperature and humidity of the exhaust gas entering the zeolite wheel.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the utility model improves the zeolite rotor adsorption efficiency system, can reduce the humidity of the exhaust gas entering the zeolite rotor, improve the zeolite rotor adsorption efficiency, extend the service life of the zeolite rotor, and improve the overall equipment processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0012] Figure 1 This is a schematic diagram of the overall structure of the system for improving the adsorption efficiency of the zeolite rotor of the utility model;
[0013] Figure 2 This is a partial structural diagram of the system for improving the adsorption efficiency of the zeolite rotor in the utility model;
[0014] Figure 3 It is a partial structural schematic diagram of the system for improving the adsorption efficiency of the zeolite rotor of the utility model;
[0015] In the figure: 1. Cooling tower; 2. Exhaust gas inlet; 3. First surface cooler; 4. Second surface cooler; 5. Dehumidification equalizing pipe; 6. Filter box; 7. Dehumidification pipeline; 8. Zeolite wheel; 9. Main fan; 10. First electric proportional control valve; 11. Second electric proportional control valve; 12. Chimney; 13. Plate heat exchanger; 14. Combustion system; 15. RTO main fan. DETAILED DESCRIPTION
[0016] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.
[0017] See also Figure 1-3, a system for improving the adsorption efficiency of a zeolite rotor, comprising a cooling tower 1, a first surface cooler 3 is installed at the lower end of the cooling tower 1, an exhaust gas inlet 2 is opened at the left position of the first surface cooler 3, and a second surface cooler 4 is connected to the right side of the first surface cooler 3, the second surface cooler 4 is connected to a filter box 6, and a dehumidification equalizing pipe 5 is arranged on the left side of the filter box 6, a zeolite rotor 8 is arranged on the right side of the filter box 6, one end of the dehumidification equalizing pipe 5 is connected to a dehumidification pipe 7, a main fan 9 is installed at the right side of the zeolite rotor 8, and one end of the main fan 9 is connected to one end of a chimney 12, a first electric proportional regulating valve 10 is arranged at the upper right of the main fan 9, a second electric proportional regulating valve 11 is arranged at the lower right of the first electric proportional regulating valve 10, a plate heat exchanger 13 is installed at the lower left of the second electric proportional regulating valve 11, and the plate heat exchanger 13 is connected to a combustion system 14, and one end of the combustion system 14 is connected to an RTO main fan 15.
[0018] The first surface cooler 3 and the second surface cooler 4 are cooled by cooling circulating water.
[0019] The waste heat from the RTO main fan 15 entering the plate heat exchanger 13 is utilized to connect the plate heat exchanger outlet to the dehumidification box, and the dehumidification flow equalizing pipe 5 is arranged inside the dehumidification box.
[0020] Among them, a small annular hole is arranged inside the dehumidification flow equalizing tube 5.
[0021] Among them, a temperature sensor and a humidity sensor are installed at the rear end of the dehumidification box to detect the temperature and humidity of the exhaust gas.
[0022] Among them, an electric proportional valve is provided in the dehumidification pipeline 7 to adjust the heat entering the dehumidification pipeline to ensure the temperature and humidity of the exhaust gas entering the zeolite wheel.
[0023] The working principle and use process of the utility model: the system for improving the adsorption efficiency of the zeolite wheel is composed of a cooling tower 1, a surface cooler, an RTO main fan 15, a plate heat exchanger 13, a dehumidification pipeline 7, etc.
[0024] The exhaust gas temperature in the tire and rubber industry is relatively high. To reduce the exhaust gas temperature, a surface cooler is usually added to the front end of the filter box. The surface cooler includes a first surface cooler 3 and a second surface cooler 4, which are cooled by cooling circulating water. Most surface coolers are cooled by cooling circulating water. The humidity of the exhaust gas passing through the first surface cooler 3 and the second surface cooler 4 will increase.
[0025] In order to ensure that the exhaust gas temperature entering the zeolite rotor 8 is less than 40° and the humidity is less than 80%, this system uses the waste heat of the RTO main fan 15 to enter the plate heat exchanger 13, and connects the outlet of the plate heat exchanger 13 to the dehumidification box. A dehumidification equalizing pipe 5 is provided inside the dehumidification box. An annular hole is provided inside the dehumidification equalizing pipe 5 to disperse the heat entering the dehumidification equalizing pipe 5, so that the heat is evenly distributed in the dehumidification box, thereby quickly drying the exhaust gas entering the dehumidification box to reduce the exhaust gas humidity. In order to ensure that the exhaust gas temperature entering the zeolite rotor 8 is less than 40° and the humidity is 50%-60%, a temperature sensor and a humidity sensor are installed at the rear end of the dehumidification box to detect the exhaust gas temperature and humidity, and an electric proportional valve is provided in the dehumidification pipeline to adjust the heat entering the dehumidification pipeline to ensure the exhaust gas temperature and humidity entering the zeolite rotor 8;
[0026] The contents not described in detail in this specification belong to the prior art known to professionals in this field.
[0027] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
Claims
1. A system for improving the adsorption efficiency of a zeolite wheel, comprising a cooling tower (1), characterized in that: A first surface cooler (3) is installed at the lower end of the cooling tower (1), an exhaust gas inlet (2) is opened at the left side of the first surface cooler (3), and a second surface cooler (4) is connected to the right side of the first surface cooler (3), the second surface cooler (4) is connected to a filter box (6), and a dehumidification flow balancing pipe (5) is arranged on the left side of the filter box (6), a zeolite wheel (8) is arranged on the right side of the filter box (6), one end of the dehumidification flow balancing pipe (5) is connected to the dehumidification pipe (7), and a second surface cooler (4) is connected to the right side of the first surface cooler (3), the second surface cooler (4) is connected to the filter box (6), and a dehumidification flow balancing pipe (5) is arranged on the left side of the filter box (6), and a zeolite wheel (8) is arranged on the right side of the filter box (6). A main fan (9) is installed, and one end of the main fan (9) is connected to one end of a chimney (12); a first electric proportional control valve (10) is provided at the upper right of the main fan (9); a second electric proportional control valve (11) is provided at the lower right of the first electric proportional control valve (10); a plate heat exchanger (13) is installed at the lower left of the second electric proportional control valve (11), and the plate heat exchanger (13) is connected to a combustion system (14); one end of the combustion system (14) is connected to an RTO main fan (15).
2. A system for improving the adsorption efficiency of a zeolite rotor according to claim 1, characterized in that: The first surface cooler (3) and the second surface cooler (4) are cooled by cooling circulating water.
3. A system for improving the adsorption efficiency of a zeolite wheel according to claim 1, characterized in that: The waste heat from the RTO main fan (15) entering the plate heat exchanger (13) is used to connect the plate heat exchanger outlet to the dehumidification box, and the dehumidification flow equalizing pipe (5) is arranged inside the dehumidification box.
4. A system for improving the adsorption efficiency of a zeolite wheel according to claim 1, characterized in that: An annular small hole is arranged inside the dehumidification flow equalizing tube (5).
5. A system for improving the adsorption efficiency of a zeolite wheel according to claim 3, characterized in that: A temperature sensor and a humidity sensor are installed at the rear end of the dehumidification box to detect the temperature and humidity of the exhaust gas.
6. A system for improving the adsorption efficiency of a zeolite wheel according to claim 1, characterized in that: An electric proportional valve is provided in the dehumidification pipeline (7) to adjust the heat entering the dehumidification pipeline to ensure the temperature and humidity of the exhaust gas entering the zeolite wheel.