Cooling device for PVC (polyvinyl chloride) heat stabilizer production

By designing a cooling device for PVC thermal stabilizer production, the problem of insufficient cooling of raw materials in the stirring chamber is solved, and the synchronization of cooling and stirring is achieved, improving product quality and production efficiency.

CN222871876UActive Publication Date: 2025-05-16HEBI HARD CORE TRADING CO LTD
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Patent Information

Application Number
CN202420945589.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-05-16
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the production process of PVC thermal stabilizer, since the cooling water is mainly circulated on the inner wall of the mixing bin, the raw materials close to the wall of the mixing bin are cooled well, while the raw materials in the center of the mixing bin are insufficient, resulting in uneven cooling and affecting product quality.

Method used

A cooling device for the production of PVC thermal stabilizer is designed, including a shell, an inner liner, agitating impeller, a water pump, a six-way pipe and annular cooling tube. Through the design of the agitating impeller and the optimization of the cooling water circulation path, the cooling and stirring are achieved synchronously.

Benefits of technology

Through this device, the mixing uniformity of raw materials is improved, the production cycle is shortened, energy consumption is reduced, and the cooling problem is not uniform due to insufficient cooling of raw materials in the center of the stirring silo is avoided.

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Abstract

The utility model relates to the technical field of PVC (polyvinyl chloride) heat stabilizer production, and discloses a cooling device for PVC heat stabilizer production, which comprises a shell, a top cover, a positioning bracket, an inner container, a stirring impeller, an output gear, a motor, a water pump, a water tank, a six-way pipe, an annular cooling pipe, a water tank cooling fan and the like. The inner container is used for being fixedly connected with the inner container, the stirring impeller is arranged in the inner container, and the stirring impeller is composed of an impeller body, a rotating shaft and a sealing ring and is matched with the water pump, the six-way pipe, the motor and the annular cooling pipe, so that the stirring impeller achieves synchronous cooling and stirring, the mixing uniformity of raw materials is improved, the production period is shortened, and the production efficiency is improved. The energy consumption is reduced, and the problem of non-uniform internal cooling caused by insufficient cooling of raw materials in the center of the stirring bin is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC heat stabilizer production, in particular to a cooling device for PVC heat stabilizer production. Background Art

[0002] In the production process of PVC heat stabilizer, its raw materials need to go through the processes of stirring, filtration, drying and crushing to obtain the finished product; and during stirring, since the raw materials contain a variety of organic materials, inorganic materials and even a multi-component mixed material of nanomaterials, a large amount of heat will be generated during stirring, and most of the existing equipment uses circulating water to cool the inner wall of the mixing bin. There is a problem that since the cooling water mainly circulates on the inner wall of the mixing bin, the raw materials close to the bin wall are cooled very well, while the raw materials in the center of the mixing bin are not cooled enough, resulting in uneven cooling inside and unstable product quality.

[0003] Therefore, we propose a cooling device for producing PVC heat stabilizer. Utility Model Content

[0004] The utility model aims to provide a cooling device for the production of PVC heat stabilizer to solve the problem proposed in the above background technology that since the cooling water mainly circulates on the inner wall of the mixing bin, the raw materials close to the bin wall are cooled very well, while the raw materials in the center of the mixing bin are not cooled enough, thereby causing uneven cooling inside and resulting in unstable product quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling device for the production of PVC heat stabilizer, comprising an outer shell, the outer shell is hingedly connected to a top cover, a positioning bracket is provided inside the outer shell, the positioning bracket is fixedly connected to an inner tank, a stirring impeller is provided inside the inner tank, one end of the stirring impeller is rotatably connected to an output gear, the output gear is fixedly connected to an output shaft of a motor, a water pump is provided on one side of the motor, a water tank is provided on one side of the water pump, a water outlet end of the water pump is fixedly connected to a six-way pipe, multiple water outlet ends of the six-way pipe are fixedly connected to the stirring impeller, the inclined water outlet end of the six-way pipe is fixedly connected to a water inlet end of a ring-shaped cooling pipe, the water outlet end of the ring-shaped cooling pipe is fixedly connected to the water tank, and a water tank cooling fan is provided on one side of the water tank.

[0006] Preferably, the stirring impeller comprises an impeller, the impeller is fixedly connected to a rotating shaft, a sealing ring is provided on the rotating shaft near the outer side of the inner pot, and the sealing ring is rotatably connected to the inner pot.

[0007] Preferably, the impeller consists of an upper impeller, a lower impeller, and a connecting pipe. The outer side of the lower impeller is frictionally connected to the inner wall of the inner tank, the inner side of the lower impeller is fixedly connected to a fixed bracket, and a lower cooling channel is provided inside the lower impeller. The water inlet end of the lower cooling channel passes through a rotating shaft and is fixedly connected to the water outlet end of a six-way pipe.

[0008] Preferably, the water outlet pipe end of the lower cooling channel is provided with two connecting pipes, the two connecting pipes are fixedly connected to the water inlet end of the upper impeller, and the water inlet end of the upper impeller is fixedly connected to the inside of the rotating shaft.

[0009] Preferably, one end of the rotating shaft is snap-fitted with the top cover, and the other end of the rotating shaft is provided with an input gear groove for the gear to mesh with the output gear. A water outlet pipe is provided inside the rotating shaft, and one end of the water outlet pipe is fixedly connected to the water tank.

[0010] Preferably, an upper cooling channel is provided inside the upper impeller, a water inlet end of the upper cooling channel is fixedly connected to the other end of the connecting pipe, and a water outlet end of the upper impeller is fixedly connected to the inside of the rotating shaft.

[0011] Preferably, the six-way pipe includes a base, a water inlet is provided at the bottom of the base, the base is rotatably connected to a rotating block inside, four water outlets are provided on the top of the rotating block, the four water outlets are fixedly connected to the water inlet end of the lower cooling channel, and a positioning plate is provided on the top of the rotating block.

[0012] Preferably, the water outlet pipe comprises a rotating base, the rotating base is slidably connected to one end of the water outlet branch pipe, and the other end of the water outlet branch pipe is fixedly connected to the water tank.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides a positioning bracket inside the outer shell for fixing and connecting the inner tank. A stirring impeller is provided inside the inner tank. The stirring impeller is composed of three parts: an impeller, a rotating shaft and a sealing ring. The stirring impeller cooperates with a water pump, a six-way pipe, a motor and an annular cooling pipe, so that the stirring impeller can realize simultaneous cooling and stirring, improves the mixing uniformity of raw materials, shortens the production cycle, reduces energy consumption, and avoids the problem of uneven internal cooling caused by insufficient cooling of raw materials in the center of the stirring bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the overall cross section of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure distribution inside the housing of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the utility model as a whole;

[0018] Figure 4 This is a schematic structural diagram of the cross section of the stirring impeller of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the cross section of the six-way pipe of the utility model;

[0020] In the figure: 1. outer shell; 2. top cover; 3. positioning bracket; 4. liner; 5. stirring impeller; 6. output gear; 7. motor; 8. water pump; 9. water tank; 10. six-way pipe; 11. annular cooling pipe; 12. water tank cooling fan; 501. impeller; 502. rotating shaft; 503. sealing ring; 504. upper impeller; 505. lower impeller; 506. connecting pipe; 507. fixing bracket; 508. lower cooling channel; 509. input gear groove; 510. water outlet pipe; 511. upper cooling channel; 512. rotating base; 513. water outlet branch pipe; 1001. base; 1002. rotating block; 1003. positioning plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example

[0023] See also Figure 1-Figure 5 The figure shows a cooling device for producing PVC heat stabilizer, comprising a shell 1, the shell 1 is hingedly connected to a top cover 2, a positioning bracket 3 is provided inside the shell 1, the positioning bracket 3 is fixedly connected to an inner tank 4, a stirring impeller 5 is provided inside the inner tank 4, one end of the stirring impeller 5 is rotatably connected to an output gear 6, the output gear 6 is fixedly connected to an output shaft of a motor 7, a water pump 8 is provided on one side of the motor 7, a water tank 9 is provided on one side of the water pump 8, a water outlet end of the water pump 8 is fixedly connected to a six-way pipe 10, multiple water outlet ends of the six-way pipe 10 are fixedly connected to the stirring impeller 5, and an inclined water outlet end of the six-way pipe 10 is fixedly connected to a water inlet of an annular cooling pipe 11 The water outlet end of the annular cooling pipe 11 is fixedly connected to the water tank 9. A water tank cooling fan 12 is provided on one side of the water tank 9. The utility model provides a positioning bracket inside the outer shell for fixedly connecting the inner tank. A stirring impeller is provided inside the inner tank. The stirring impeller consists of three parts: an impeller, a rotating shaft and a sealing ring, and cooperates with a water pump, a six-way pipe, a motor and an annular cooling pipe, so that the stirring impeller can realize cooling and stirring simultaneously, improves the mixing uniformity of raw materials, shortens the production cycle, reduces energy consumption, and avoids insufficient cooling of raw materials in the center of the stirring bin, resulting in uneven cooling inside.

[0024] Furthermore, the stirring impeller 5 includes an impeller 501, which is fixedly connected to a rotating shaft 502. A sealing ring 503 is provided on the outer side of the rotating shaft 502 near the inside of the inner tank 4. The sealing ring 503 is rotatably connected to the inner tank 4. Through the stirring impeller, the circulation path of the cooling water is optimized to achieve simultaneous cooling and stirring, thereby improving the mixing uniformity of the raw materials, shortening the production cycle, and reducing energy consumption.

[0025] Furthermore, the impeller 501 is composed of an upper impeller 504, a lower impeller 505, and a connecting pipe 506. The outer side of the lower impeller 505 is frictionally connected to the inner wall of the inner tank 4, and the inner side of the lower impeller 505 is fixedly connected to the fixed bracket 507. A lower cooling channel 508 is provided inside the lower impeller 505. The water inlet end of the lower cooling channel 508 passes through the rotating shaft 502 and is fixedly connected to the water outlet end of the six-way pipe 10. The circulation path of the cooling water is optimized through the impeller, and it is also ensured that the cooling water can evenly and efficiently cover the entire stirring area, thereby significantly improving the cooling efficiency of the raw materials.

[0026] Furthermore, two connecting pipes 506 are provided at the water outlet pipe end of the lower cooling channel 508, and the two connecting pipes 506 are fixedly connected to the water inlet end of the upper impeller 504, and the water inlet end of the upper impeller 504 is fixedly connected to the inside of the rotating shaft 502. By arranging two connecting pipes at the water outlet pipe end of the lower cooling channel and fixing the two connecting pipes to the water inlet end of the upper impeller, smooth flow of cooling water from the lower impeller to the upper impeller is achieved, and by directly introducing the cooling water into the stirring impeller, cooling and stirring are carried out simultaneously, thereby improving the mixing uniformity of the raw materials, shortening the production cycle, and reducing energy consumption.

[0027] Furthermore, one end of the rotating shaft 502 is snap-fitted with the top cover 2, and the other end of the rotating shaft 502 is provided with an input gear groove 509 for gear meshing with the output gear 6. A water outlet pipe 510 is provided inside the rotating shaft 502, and one end of the water outlet pipe 510 is fixedly connected to the water tank 9. One end of the rotating shaft is snap-fitted with the top cover, thereby ensuring the firmness and stability of the rotating shaft, and at the same time being able to drive the stirring impeller to rotate at high speed, thereby achieving uniform stirring and mixing of the raw materials.

[0028] Furthermore, an upper cooling channel 511 is provided inside the upper impeller 504, and the water inlet end of the upper cooling channel 511 is fixedly connected to the other end of the connecting pipe 506, and the water outlet end of the upper impeller 504 is fixedly connected to the inside of the rotating shaft 502. The water outlet end of the upper impeller is fixedly connected to the inside of the rotating shaft, so that the cooling water can be smoothly discharged after the heat exchange is completed and returned to the water tank for recycling. It also ensures that the cooling water can evenly and continuously cover the entire stirring area, thereby further improving the cooling effect.

[0029] Furthermore, the six-way pipe 10 includes a base 1001, a water inlet is provided at the bottom of the base 1001, the base 1001 is internally rotatably connected to a rotating block 1002, four water outlets are provided on the top of the rotating block 1002, the four water outlets are fixedly connected to the water inlet end of the lower cooling channel 508, a positioning plate 1003 is provided on the top of the rotating block 1002, a water pump is fixedly connected to one end of the six-way pipe, and the rotating block can rotate with the stirring impeller, ensuring that the cooling water can accurately enter the lower cooling channel, providing a stable and reliable water source for cooling the stirring impeller.

[0030] Furthermore, the water outlet pipe 510 includes a rotating base 512, and the rotating base 512 is slidably connected to one end of a water outlet branch pipe 513, and the other end of the water outlet branch pipe 513 is fixedly connected to the water tank 9 to ensure the stability of the cooling water circulation.

[0031] In this scheme, the working process is: first, the operator opens the top cover, adds the raw materials for producing PVC heat stabilizer into the inner tank, and then closes the top cover.

[0032] The motor starts and drives the rotating shaft of the stirring impeller to rotate through the output gear, thereby driving the upper impeller and the lower impeller to stir the raw materials.

[0033] At the same time, the water pump starts working, draws cooling water from the water tank and distributes it to the lower cooling channel of the mixing impeller through the six-way pipe.

[0034] After passing through the lower cooling channel, the cooling water enters the upper cooling channel of the upper impeller through the connecting pipe to further cool the raw materials.

[0035] After cooling, the water flows back to the water tank through the water outlet pipe inside the rotating shaft, realizing the recycling of cooling water.

[0036] The annular cooling pipe is fixed on the outside of the inner tank, with its water inlet end connected to the inclined water outlet end of the six-way pipe, and the water outlet end connected to the return water tank, forming an external cooling water circulation system, which helps to reduce the temperature of the inner tank.

[0037] The water tank cooling fan works to dissipate the heat of the cooling water in the water tank, ensuring that the cooling water can be maintained within a lower temperature range, thereby improving the cooling efficiency.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cooling device for the production of PVC heat stabilizer, characterized in that: The invention comprises an outer shell (1), wherein the outer shell (1) is hingedly connected to a top cover (2), a positioning bracket (3) is provided inside the outer shell (1), the positioning bracket (3) is fixedly connected to an inner tank (4), a stirring impeller (5) is provided inside the inner tank (4), one end of the stirring impeller (5) is rotatably connected to an output gear (6), the output gear (6) is fixedly connected to an output shaft of a motor (7), a water pump (8) is provided on one side of the motor (7), a water tank (9) is provided on one side of the water pump (8), a water outlet end of the water pump (8) is fixedly connected to a six-way pipe (10), a plurality of water outlet ends of the six-way pipe (10) are fixedly connected to the stirring impeller (5), an inclined water outlet end of the six-way pipe (10) is fixedly connected to a water inlet end of an annular cooling pipe (11), a water outlet end of the annular cooling pipe (11) is fixedly connected to the inside of the water tank (9), and a water tank cooling fan (12) is provided on one side of the water tank (9).

2. A cooling device for producing PVC heat stabilizer according to claim 1, characterized in that: The stirring impeller (5) comprises an impeller (501), wherein the impeller (501) is fixedly connected to a rotating shaft (502), and a sealing ring (503) is provided on the outer side of the rotating shaft (502) close to the inside of the inner pot (4), and the sealing ring (503) is rotatably connected to the inner pot (4).

3. A cooling device for producing PVC heat stabilizer according to claim 2, characterized in that: The impeller (501) is composed of an upper impeller (504), a lower impeller (505), and a connecting pipe (506); the outer side of the lower impeller (505) is frictionally connected to the inner wall of the inner tank (4); the inner side of the lower impeller (505) is fixedly connected to a fixed bracket (507); a lower cooling channel (508) is provided inside the lower impeller (505); a water inlet end of the lower cooling channel (508) passes through the rotating shaft (502) and is fixedly connected to a water outlet end of the six-way pipe (10).

4. A cooling device for producing PVC heat stabilizer according to claim 3, characterized in that: The water outlet pipe end of the lower cooling channel (508) is provided with two connecting pipes (506), and the two connecting pipes (506) are fixedly connected to the water inlet end of the upper impeller (504), and the water inlet end of the upper impeller (504) is fixedly connected to the inside of the rotating shaft (502).

5. A cooling device for producing PVC heat stabilizer according to claim 4, characterized in that: One end of the rotating shaft (502) is snap-fitted with the top cover (2), and the other end of the rotating shaft (502) is provided with an input gear groove (509) for gear meshing with the output gear (6). A water outlet pipe (510) is provided inside the rotating shaft (502), and one end of the water outlet pipe (510) is fixedly connected to the water tank (9).

6. A cooling device for producing PVC heat stabilizer according to claim 3, characterized in that: An upper cooling channel (511) is provided inside the upper impeller (504); a water inlet end of the upper cooling channel (511) is fixedly connected to the other end of the connecting pipe (506); and a water outlet end of the upper impeller (504) is fixedly connected to the inside of the rotating shaft (502).

7. A cooling device for producing PVC heat stabilizer according to claim 1, characterized in that: The six-way pipe (10) comprises a base (1001), a water inlet is provided at the bottom of the base (1001), the base (1001) is rotatably connected to a rotating block (1002) inside, four water outlets are provided at the top of the rotating block (1002), the four water outlets are fixedly connected to the water inlet end of the lower cooling channel (508), and a positioning plate (1003) is provided at the top of the rotating block (1002).

8. A cooling device for producing PVC heat stabilizer according to claim 5, characterized in that: The water outlet pipe (510) comprises a rotating base (512), wherein the rotating base (512) is slidably connected to one end of a water outlet branch pipe (513), and the other end of the water outlet branch pipe (513) is fixedly connected to a water tank (9).