Mixing device for oil phase gel production

Abstract

The utility model relates to the field of mixing devices, in particular to a mixing device for oil phase gel production. The technical problems that a mixing device is of a simple mixing structure, and for some oil-phase gels, moderate shearing force is needed to promote formation of a gel structure, so that the gels are mixed unevenly, and the overall mass is reduced are solved. According to the technical scheme, the mixing device for oil phase gel production comprises a mixing tank, a primary stirring assembly, a filling pipe, a discharging pipe and a deep stirring assembly; the preliminary stirring assembly is located in the center of the upper end of the mixing tank and can go deep into the mixing tank to conduct preliminary mixing treatment operation on oil phase gel, the deep stirring assembly is located in the center of the bottom of the mixing tank and can conduct deep mixing treatment operation on the oil phase gel, and the deep stirring assembly is covered with the filtering taper sleeve, so that when stirring is conducted on the deep stirring assembly, the oil phase gel is stirred more thoroughly. Filtering operation is carried out step by step through the separation holes, so that the separation and filtering effects are improved, and the materials enter the vicinity of the deep stirring assembly to be mixed.

Description

Technical Field

[0001] The utility model relates to the field of mixing devices, in particular to a mixing device for producing oil phase gel. Background Art

[0002] Oil phase gel, also known as oil gel, is a special gel state, in which oil substances change from a fluid state to a gel state under specific conditions. The formation of oil gel involves the interaction between colloidal particles and the oil phase, as well as the interaction between colloidal particles. These forces can cause colloidal particles to aggregate, thereby producing a gel structure. Oil gel is used in many fields, such as the food industry, pharmaceutical industry, and cosmetics industry. In the food industry, oil gel can flexibly select different vegetable oils as raw materials, and there is no hydrogenated vegetable oil in the gelation process, so it basically does not contain trans fatty acids, which helps to reduce the intake of unhealthy fats. The existing mixing device is a simple mixing structure during the mixing process. For some oil phase gels, moderate shear force is required to promote the formation of the gel structure, resulting in uneven gel mixing and reduced overall quality; therefore, we propose a mixing device for oil phase gel production to solve the above-mentioned problems. Utility Model Content

[0003] In order to overcome the problem that the mixing device has a simple mixing structure, for some oil phase gels, moderate shear force is required to promote the formation of the gel structure, so that the gel is not mixed evenly and the overall quality is reduced.

[0004] The technical scheme of the utility model is: a mixing device for oil phase gel production, comprising a mixing tank, a preliminary stirring component, a filling pipe, a discharge pipe and a deep stirring component; a preliminary stirring component is provided at the center of the upper end of the mixing tank and is used to perform preliminary mixing and processing operations on the oil phase gel, three groups of filling pipes for quickly filling the oil phase gel production mixed materials are arranged around the outer side of the preliminary stirring component at the top of the mixing tank, three groups of discharge pipes for quickly discharging are arranged around the outer side of the lower end of the mixing tank, and a deep stirring component for performing deep mixing and processing operations on the oil phase gel is arranged deep in the center of the bottom of the mixing tank.

[0005] Preferably, through the preliminary stirring component, which is located at the center of the upper end of the mixing tank, it can penetrate deep into the interior for preliminary mixing treatment operations on the oil phase gel; through the filling pipe, which is located at the top of the mixing tank and surrounds the periphery of the preliminary stirring component, the oil phase gel can be quickly filled to produce mixed materials; through the discharge pipe, which is located at the outer side of the lower end of the mixing tank and surrounds the mixing tank, rapid discharge can be performed; through the deep stirring component, which is located at the center of the bottom of the mixing tank, the oil phase gel can be deeply mixed and treated; the deep stirring component is covered with a filter cone sleeve so that a vortex is formed when stirring above it, and filtering operations are gradually performed through the separation holes, thereby improving the separation and filtration effect, allowing it to enter the vicinity of the deep stirring component for mixing treatment.

[0006] Preferably, a jacket is provided on the outer side of the mixing tank, a shock-absorbing bracket is provided around the outer periphery of the lower end of the mixing tank, a vibrating module is provided on the bottom of the mixing tank along the outer periphery of the depth stirring assembly, a heating coil is provided inside the jacket, a ventilation groove is provided around the outer wall of the jacket, a filter cone sleeve covering the depth stirring assembly is provided on the inner bottom of the mixing tank, separation holes are evenly distributed on the top of the filter cone sleeve, and docking holes corresponding to the discharge pipe are provided around the side wall of the filter cone sleeve, the vibrating module includes a controller and a vibrating rod, a controller is provided inside the vibrating rod, and the solution can be granulated and crushed by using the vibrating rod.

[0007] Preferably, a controller is provided at the outer end of the heating coil, a control panel is electrically provided at the outer end of the controller, a temperature sensor is provided at the upper end of the heating coil, and a temperature-controlled color-changing light is provided on the top of the temperature sensor. The control panel is used to adjust parameters so that the controller controls the heating operation of the heating coil, and the temperature sensor senses temperature changes and feeds back to the temperature-controlled color-changing light.

[0008] Preferably, the preliminary stirring assembly includes a first protective cover, a first drive motor, a first rotating rod, an extension frame, a swing frame, a driver, an outer filter plate, an inner hanging plate and a hanging bar. The outer cover of the first rotating rod is provided with a first protective cover connected to the top of the mixing tank. An extension frame is provided around the bottom of the first rotating rod. The first drive motor drives the first rotating rod to drive the extension frame to rotate, and gradually performs filtering operations through the separation holes. The second drive motor drives the second rotating rod to drive the separation blades to rotate.

[0009] Preferably, a swing frame is provided at one end of the extension frame away from the first rotating rod, a steering rod is provided between the swing frame and the extension frame, a driver drives the steering rod to drive the swing frame and the extension frame to swing at an angle, the periphery of the driver is covered with a temperature-insulating and waterproof sealing sleeve, an outer side of the swing frame is provided with an outer filter plate, an inner side of the swing frame is provided with an inner hanging plate, a hanging strip is linearly provided on the inner side of the inner hanging plate, and separation holes are distributed on the inner hanging plate and the outer filter plate, so that the oil phase gel passes through the separation holes for separation treatment.

[0010] Preferably, a flange ring is provided on the top of the filling pipe, and a mounting hole is opened around the outer periphery of the flange ring near the edge. An electromagnetic control valve is provided inside the discharge pipe, and the filling pipe can be installed with the solution delivery pipe through the mounting hole and the flange ring.

[0011] Preferably, the deep stirring assembly includes a second drive motor, a second protective cover, a second rotating rod and separation blades. The outer side of the second rotating rod is provided with a second protective cover connected to the bottom of the mixing tank. The outer end of the second rotating rod is surrounded by separation blades. The second drive motor drives the second rotating rod to drive the separation blades to rotate. Filter membrane holes are distributed on the separation blades. During stirring, the filter membrane holes are filtered again to improve the overall mixing and purification effect.

[0012] Beneficial effects of the utility model:

[0013] 1. According to the previous mixing device, which is a simple mixing structure, for some oil phase gels, moderate shear force is required to promote the formation of the gel structure, so that the gel is unevenly mixed and the overall quality is reduced. The difference is that through the preliminary stirring component, which is located at the center of the upper end of the mixing tank, it can penetrate deep into the interior for preliminary mixing and processing of the oil phase gel. Through the filling pipe, which is located at the top of the mixing tank and surrounds the periphery of the preliminary stirring component, the oil phase gel can be quickly filled to produce mixed materials. Through the discharge pipe, which is located at the outer side of the lower end of the mixing tank and surrounds it, fast discharge can be performed. Through the deep stirring component located at the center of the bottom of the mixing tank, the oil phase gel can be deeply mixed and processed. The deep stirring component is covered with a filter cone sleeve so that a vortex is formed when stirring above it, and filtering operations are gradually performed through the separation holes to improve the separation and filtration effect, so that it enters the vicinity of the deep stirring component for mixing.

[0014] 2. When stirring, the first drive motor drives the first rotating rod to drive the extension frame to rotate, the driver drives the steering rod to drive the swing frame and the extension frame to swing at an angle, and the inner hanging plate and the outer filter plate are used to remove the adhered mucus from the side wall and the inner center of the mixing tank, and the mixing treatment is increased, so that the oil phase gel passes through the filter holes for separation treatment, forming a vortex, and gradually passes through the separation holes for filtering operation. The second drive motor drives the second rotating rod to drive the separation blade to rotate. During stirring, the filter membrane holes are filtered again, and the solution can be granulated and crushed using a vibrating rod to improve the overall mixing and purification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of a mixing tank of the utility model;

[0017] Figure 3 It is a schematic diagram of a preliminary stirring assembly of the utility model;

[0018] Figure 4 It is a schematic diagram of the deep stirring component of the utility model.

[0019] Explanation of the reference numerals: 1. mixing tank; 2. preliminary stirring assembly; 3. filling pipe; 4. discharge pipe; 5. deep stirring assembly; 101. shock-absorbing bracket; 102. vibrating module; 103. jacket; 104. control panel; 105. ventilation slot; 106. temperature sensor; 107. temperature-controlled color-changing lamp; 108. filter cone sleeve; 109. separation hole; 110. docking hole; 201. first protective cover; 202. first drive motor; 203. first rotating rod; 204. extension frame; 205. swing frame; 206. driver; 207. outer filter plate; 208. inner hanging plate; 209. hanging bar; 210. filter hole; 301. flange ring; 302. mounting hole; 501. second drive motor; 502. second protective cover; 503. second rotating rod; 504. separation blade; 505. filter membrane hole. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-2 The utility model provides an embodiment: a mixing device for oil phase gel production, comprising a mixing tank 1, a preliminary stirring component 2, a filling pipe 3, a discharge pipe 4 and a deep stirring component 5; the center of the upper end of the mixing tank 1 is provided with a preliminary stirring component 2 which is deeply inserted into the interior for preliminary mixing and processing of the oil phase gel, three groups of filling pipes 3 for quickly filling the oil phase gel production mixed material are arranged around the outer periphery of the preliminary stirring component 2 at the top of the mixing tank 1, three groups of discharge pipes 4 for fast discharge are arranged around the outer side of the lower end of the mixing tank 1, and a deep stirring component 5 for deeply mixing and processing the oil phase gel is arranged deep in the center of the bottom of the mixing tank 1.

[0022] See also Figure 3-4In this embodiment, a jacket 103 is provided on the outer side of the mixing tank 1, a shock-absorbing bracket 101 is provided around the outer periphery of the lower end of the mixing tank 1, a vibrating module 102 is provided along the outer periphery of the depth stirring assembly 5 at the bottom of the mixing tank 1, a heating coil is provided inside the jacket 103, a ventilation groove 105 is provided around the outer wall of the jacket 103, a filter cone sleeve 108 covering the depth stirring assembly 5 is provided at the bottom of the inner side of the mixing tank 1, separation holes 109 are evenly distributed on the top of the filter cone sleeve 108, and pairs of corresponding discharge pipes 4 are provided around the side wall of the filter cone sleeve 108. Connection hole 110, the vibration module 102 includes a controller and a vibration rod, the controller is arranged inside the vibration rod, and the solution can be granulated and crushed by using the vibration rod, the outer end of the heating coil is provided with a controller, the outer end of the controller is electrically provided with a control panel 104, the upper end of the heating coil is provided with a temperature sensor 106, and the top of the temperature sensor 106 is provided with a temperature-controlled color-changing lamp 107. The control panel 104 is used to adjust parameters so that the controller controls the heating operation of the heating coil, and the temperature sensor 106 senses temperature changes and feeds back to the temperature-controlled color-changing lamp 107.

[0023] See also Figure 2-4 In this embodiment, the preliminary stirring assembly 2 includes a first protective sleeve 201, a first driving motor 202, a first rotating rod 203, an extension frame 204, a swing frame 205, a driver 206, an outer filter plate 207, an inner hanging plate 208 and a hanging bar 209. The outer sleeve of the first rotating rod 203 is provided with a first protective sleeve 201 connected to the top of the mixing tank 1, and the bottom of the first rotating rod 203 is surrounded by an extension frame 204. The first driving motor 202 drives the first rotating rod 203 to drive the extension frame 204 to rotate, and gradually passes through the separation hole 109 for filtering. The second driving motor 501 drives the second rotating rod 503 to drive the separation blade The sheet 504 rotates, and a swing frame 205 is provided at one end of the extension frame 204 away from the first rotating rod 203, and a steering rod is provided between the swing frame 205 and the extension frame 204. The driver 206 drives the steering rod to drive the swing frame 205 and the extension frame 204 to swing at an angle. The periphery of the driver 206 is covered with a heat-insulating and waterproof sealing sleeve, and an outer filter plate 207 is provided on the outer side of the swing frame 205, and an inner hanging plate 208 is provided on the inner side of the inner hanging plate 208. A hanging strip 209 is linearly provided on the inner hanging plate 208 and the outer filter plate 207. Separation holes 210 are distributed on the inner hanging plate 208 and the outer filter plate 207, so that the oil phase gel passes through the separation holes 210 for separation treatment.

[0024] See also Figure 1-4In this embodiment, a flange ring 301 is provided on the top of the filling pipe 3, and a mounting hole 302 is opened around the outer periphery of the flange ring 301 near the edge. An electromagnetic control valve is provided inside the discharge pipe 4. The filling pipe 3 can be installed with a solution delivery pipe through the mounting hole 302 and the flange ring 301. The deep stirring component 5 includes a second driving motor 501, a second protective cover 502, a second rotating rod 503 and a separation blade 504. The outer side of the second rotating rod 503 is provided with a second protective cover 502 connected to the bottom of the mixing tank 1, and the outer end of the second rotating rod 503 is surrounded by a separation blade 504. The second driving motor 501 drives the second rotating rod 503 to drive the separation blade 504 to rotate. Filter membrane holes 505 are distributed on the separation blade 504. During stirring, the filter membrane holes 505 are filtered again to improve the overall mixing and purification effect.

[0025] During operation, the filling pipe 3 can be installed with the solution delivery pipe through the mounting hole 302 and the flange ring 301. As the solution enters the mixing tank 1, the control panel 104 is used to adjust the parameters, so that the controller controls the heating coil to heat the mixture, the temperature sensor 106 senses the temperature change and feeds back to the temperature-controlled color-changing lamp 107, the first driving motor 202 drives the first rotating rod 203 to drive the extension frame 204 to rotate, the driver 206 drives the steering rod to drive the swing frame 205 and the extension frame 204 to swing at an angle, and the inner hanging plate 208 is used to adjust the parameters of the solution delivery pipe. Together with the outer filter plate 207, the sticky mucus is removed from the side wall and the inner center of the mixing tank 1, so that the oil phase gel passes through the filter hole 210 for separation treatment to form a vortex, and gradually passes through the separation hole 109 for filtering operation. The second drive motor 501 drives the second rotating rod 503 to drive the separation blade 504 to rotate. During stirring, the filter membrane hole 505 is filtered again. The solution can be granulated and crushed by using a vibrating rod. Finally, it passes through the docking hole 110, the electromagnetic control valve is opened, and the material is discharged from the discharge pipe 4.

[0026] Through the above steps, through the preliminary stirring component 2, located at the center of the upper end of the mixing tank 1, it can penetrate deep into the interior to perform preliminary mixing processing operations on the oil phase gel, through the filling pipe 3, located at the top of the mixing tank 1 and surrounding the periphery of the preliminary stirring component 2, the oil phase gel can be quickly filled to produce mixed materials, through the discharge pipe 4, located at the outer side of the lower end of the mixing tank 1, it can be quickly discharged, through the deep stirring component 5 located at the bottom center of the mixing tank 1, the oil phase gel can be deeply mixed and processed, and the deep stirring component 5 is covered with a filter cone sleeve 108, so that when stirring above it, a vortex is formed, and filtering operations are gradually performed through the separation hole 109, thereby improving the separation and filtration effect, so that it enters the vicinity of the deep stirring component 5 for mixing processing.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A mixing device for producing an oil phase gel, comprising a mixing tank (1); characterized in that: The mixing tank (1) also comprises a preliminary stirring assembly (2), a filling pipe (3), a discharge pipe (4) and a deep stirring assembly (5); the center of the upper end of the mixing tank (1) is provided with a preliminary stirring assembly (2) which is inserted deep into the interior and used for preliminary mixing of the oil phase gel; three groups of filling pipes (3) for quickly filling the oil phase gel to produce mixed materials are arranged around the top of the mixing tank (1) along the periphery of the preliminary stirring assembly (2); three groups of discharge pipes (4) for quickly discharging are arranged around the outer side of the lower end of the mixing tank (1); a deep stirring assembly (5) for deeply mixing the oil phase gel is arranged deep into the center of the bottom of the mixing tank (1); a filter cone sleeve (108) covering the deep stirring assembly (5) is arranged at the inner bottom of the mixing tank (1); the preliminary stirring assembly (2) comprises a first protective sleeve (201), a first drive motor (202), a first rotating rod (203), an extension frame (204), a swing frame (205), a driver (206), The invention relates to a peripheral filter plate (207), an inner hanging plate (208) and a hanging bar (209); an outer sleeve of the first rotating rod (203) is provided with a first protective sleeve (201) connected to the top of the mixing tank (1); an extension frame (204) is provided around the bottom of the first rotating rod (203); a first driving motor (202) drives the first rotating rod (203) to drive the extension frame (204) to rotate; a deep stirring assembly (5) comprises a second driving motor (501), a second protective sleeve (502), a second rotating rod (503) and a separation blade (504); an outer sleeve of the second rotating rod (503) is provided with a second protective sleeve (502) connected to the bottom of the mixing tank (1); a separation blade (504) is provided around the outer end of the second rotating rod (503); the second driving motor (501) drives the second rotating rod (503) to drive the separation blade (504) to rotate; and filter membrane holes (505) are distributed on the separation blade (504).

2. The mixing device for producing an oil phase gel according to claim 1, characterized in that: The outer side of the mixing tank (1) is provided with a jacket (103), the lower end of the mixing tank (1) is surrounded by a shock-absorbing bracket (101), the bottom of the mixing tank (1) is provided with a vibrating module (102) along the outer periphery of the depth stirring assembly (5), a heating coil is provided inside the jacket (103), an air exchange groove (105) is provided around the outer wall of the jacket (103), separation holes (109) are evenly distributed on the top of the filter cone sleeve (108), and docking holes (110) corresponding to the discharge pipe (4) are provided around the side wall of the filter cone sleeve (108), and the vibrating module (102) comprises a controller and a vibrating rod, and the controller is provided inside the vibrating rod.

3. The mixing device for producing an oil phase gel according to claim 2, characterized in that: A controller is provided at the outer end of the heating coil, a control panel (104) is electrically provided at the outer end of the controller, a temperature sensor (106) is provided at the upper end of the heating coil, and a temperature-controlled color-changing light (107) is provided at the top of the temperature sensor (106).

4. The mixing device for producing an oil phase gel according to claim 1, characterized in that: An end of the extension frame (204) away from the first rotating rod (203) is provided with a swing frame (205), a steering rod is provided between the swing frame (205) and the extension frame (204), a driver (206) drives the steering rod to drive the swing frame (205) and the extension frame (204) to swing at an angle, the driver (206) is coated with a heat-insulating and waterproof sealing sleeve on the periphery, an outer side of the swing frame (205) is provided with an outer filter plate (207), an inner side of the swing frame (205) is provided with an inner hanging plate (208), a hanging strip (209) is linearly provided on the inner side of the inner hanging plate (208), and filter holes (210) are distributed on both the inner hanging plate (208) and the outer filter plate (207).

5. The mixing device for producing an oil phase gel according to claim 1, characterized in that: A flange ring (301) is provided at the top of the filling pipe (3), a mounting hole (302) is provided around the outer periphery of the flange ring (301) near the edge, and an electromagnetic control valve is provided inside the discharge pipe (4).

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