Saccharification reaction kettle for spice production
By designing a heating and condensation recovery system in spice production equipment, the problem of waste of raw materials caused by inconsistent feeding timing in spice production is solved, uniform heating of spice raw materials and efficient recycling of materials are achieved, and production efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202421584632.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the spice production process, due to the different properties of various ingredients, the timing of feeding is inconsistent, resulting in the problem of waste of raw materials.
A saccharification reactor for fragrance production is designed, including a heating mechanism, a condensation recovery mechanism and a stirring mechanism. Through water bath heating and circulating condensation and recycling technology, uniform heating of spice raw materials and material recycling can be achieved to avoid waste of raw materials.
Through uniform heating and material recycling, the reaction rate and material utilization rate of fragrance production are improved, and the waste of raw materials is reduced.
Smart Images

Figure CN222872173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spice production equipment, in particular to a saccharification reaction kettle for spice production. Background Art
[0002] Spice is a kind of artificial mixture containing two or even dozens of spices with a certain aroma. Due to the volatility limit of spices, the production of spices generally needs to be carried out in a synthesis reactor with good sealing performance. The enamel layer inside the saccharification reactor gives it better corrosion resistance and wear resistance, so it is an ideal reactor for spice production.
[0003] After searching, a Chinese utility model patent proposed a synthesis reactor for the production of spices (Announcement No.: CN218741841U). Through the arrangement of a double-shaft motor, fan blades and a rotating shaft, it not only achieves the mixing of the synthetic materials for spices, but also promotes the uniformity of heating of the gas in the reactor, thereby improving the reaction efficiency of the synthesis of spices. However, due to the different properties of various ingredients and the different roles they play in spices, the timing of adding materials during the heating production process is different, and there is a situation where adding materials is required during the mixing process. The spices volatilized during the heating production process will be discharged with the gas generated by the heating, thereby causing a waste of raw materials. Utility Model Content
[0004] The purpose of the utility model is to provide a saccharification reaction kettle for producing spices, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A saccharification reactor for producing spices, comprising a saccharification reactor body, a heating mechanism, a condensation recovery mechanism and a stirring mechanism, wherein the upper surface of the saccharification reactor body is fixedly connected with a feed pipe, the lower surface of the saccharification reactor body is fixedly connected with a discharge pipe, the side of the saccharification reactor body is fixedly connected with a plurality of evenly distributed support blocks, the lower surface of the support block is fixedly connected with a support column, the saccharification reactor body is connected with a heating mechanism, the heating mechanism comprises a heating water jacket and an electric heating rod, the saccharification reactor body is fixedly provided with a heating water jacket, the lower end of the discharge pipe penetrates the lower surface of the heating water jacket, the upper surface of the heating water jacket is fixedly connected with a water supply pipe, and the inner upper surface of the heating water jacket is equipped with a plurality of Evenly distributed electric heating rods, the saccharification reaction kettle body is connected with a condensation recovery mechanism, the condensation recovery mechanism includes a fan, an exhaust pipe, an air supply pipe, a condensation water tank and a serpentine condensation pipe, the upper surface of the saccharification reaction kettle body is installed with a fan, the inlet of the fan is fixedly connected with the upper surface of the saccharification reaction kettle body through the exhaust pipe, the upper surface of the saccharification reaction kettle body is also fixedly connected with a condensation water tank, a serpentine condensation pipe is arranged in the condensation water tank, the lower end of the serpentine condensation pipe passes through the lower surface of the condensation water tank and the upper surface of the saccharification reaction kettle body in sequence, the upper end of the serpentine condensation pipe passes through the upper surface of the condensation water tank and is fixedly connected with the outlet of the fan through the air supply pipe, and a stirring mechanism is connected to the saccharification reaction kettle body.
[0007] As a further solution of the utility model: the stirring mechanism includes a motor, a rotating shaft and a stirring rod. The motor is installed on the upper surface of the saccharification reaction kettle body. The output end of the motor passes through the upper surface of the saccharification reaction kettle body and is fixedly connected to the rotating shaft through a coupling. A plurality of evenly distributed stirring rods are fixedly connected to the side of the rotating shaft.
[0008] As a further solution of the utility model: a pressure relief valve is also installed on the upper surface of the heating water jacket.
[0009] As a further solution of the utility model: the upper surface of the condensate water tank is fixedly connected to a water inlet pipe, one side of the condensate water tank is fixedly connected to a drain pipe, a temperature sensor is installed on the front end surface of the condensate water tank, and a probe of the temperature sensor passes through the front end surface of the condensate water tank.
[0010] As a further solution of the utility model: a through cavity is provided on the front end surface of the condensation water tank, and a matching observation window is installed in the through cavity.
[0011] As a further solution of the utility model: a pressure gauge is installed on the upper surface of the saccharification reaction kettle body.
[0012] As a further solution of the utility model: the upper surface of the support block is fixedly connected to the side surface of the saccharification reaction kettle body through reinforcing ribs.
[0013] As a further solution of the utility model: a one-way valve is installed at one end of the serpentine condenser pipe that passes through the saccharification reactor body.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model is provided with a heating mechanism, which can heat the spice raw materials inside the saccharification reaction kettle body by water bath heating, so that the heating of the spice raw materials is more uniform and stable, and the reaction rate of spice production is improved.
[0016] 2. The utility model is provided with a condensation recovery mechanism. During the spice production process, when temporary feeding is required, the gas pressure in the saccharification reactor can be reduced by circulating condensation to recover the material. After condensation and recovery, the feed pipe is opened to add material, thereby avoiding the waste of spices. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the utility model in partial section;
[0019] Figure 3 It is a schematic diagram of the structure inside the heating water jacket in the utility model.
[0020] In the figure: 1. saccharification reactor body; 2. feed pipe; 3. support block; 4. support column; 5. heating water jacket; 6. pressure gauge; 7. reinforcing ribs; 8. fan; 9. exhaust pipe; 10. gas pipe; 11. motor; 12. condensate tank; 13. temperature sensor; 14. observation window; 15. serpentine condenser; 16. water inlet pipe; 17. drain pipe; 18. rotating shaft; 19. stirring rod; 20. electric heating rod; 21. pressure relief valve; 22. water adding pipe; 23. discharge pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 3 In an embodiment of the utility model, a saccharification reaction kettle for producing spices includes a saccharification reaction kettle body 1, a heating mechanism, a condensation recovery mechanism and a stirring mechanism.
[0023] In the specific implementation process, Figure 1 , Figure 2 and Figure 3 As shown, the upper surface of the saccharification reaction kettle body 1 is fixedly connected with a feed pipe 2, the lower surface of the saccharification reaction kettle body 1 is fixedly connected with a discharge pipe 23, the side of the saccharification reaction kettle body 1 is fixedly connected with a plurality of evenly distributed support blocks 3, the lower surface of the support block 3 is fixedly connected with a support column 4, the saccharification reaction kettle body 1 is connected with a heating mechanism, the heating mechanism includes a heating water jacket 5 and an electric heating rod 20, the saccharification reaction kettle body 1 is fixedly provided with a heating water jacket 5, the lower end of the discharge pipe 23 passes through the lower surface of the heating water jacket 5, the upper surface of the heating water jacket 5 is fixedly connected with a water adding pipe 22, and a plurality of evenly distributed electric heating rods 20 are installed on the inner upper surface of the heating water jacket 5. The reactor body 1 is connected to a condensation recovery mechanism, which includes a fan 8, an exhaust pipe 9, an air supply pipe 10, a condensation water tank 12 and a serpentine condensation pipe 15. The fan 8 is installed on the upper surface of the saccharification reactor body 1, and the inlet of the fan 8 is fixedly connected to the upper surface of the saccharification reactor body 1 through the exhaust pipe 9. The upper surface of the saccharification reactor body 1 is also fixedly connected to the condensation water tank 12. A serpentine condensation pipe 15 is arranged in the condensation water tank 12. The lower end of the serpentine condensation pipe 15 passes through the lower surface of the condensation water tank 12 and the upper surface of the saccharification reactor body 1 in sequence, and the upper end of the serpentine condensation pipe 15 passes through the upper surface of the condensation water tank 12 and is fixedly connected to the outlet of the fan 8 through the air supply pipe 10.
[0024] It should be noted that when in use, the spice raw materials are introduced into the saccharification reaction kettle body 1 through the feed pipe 2 for mixed production. During the mixing process, the water inside the heating water jacket 5 is heated by the electric heating rod 20, and the spice raw materials inside the saccharification reaction kettle body 1 are heated by water bath heating, so that the heating of the spice raw materials is more uniform and stable, and the reaction rate of spice production is improved. During the production process, when temporary feeding is required, the fan 8 is first started. The fan 8 draws the volatile spice raw materials and the generated gases during the heating process in the saccharification reaction kettle body 1 into the serpentine condenser 15 through the exhaust pipe 9 and the gas supply pipe 10, and the volatile spices are condensed and recovered by the cold water in the condensation water tank 12, and then introduced into the saccharification reaction kettle body 1 through the serpentine condenser 15. The air pressure in the saccharification reaction kettle body 1 is reduced by circulating condensation, and the materials are recovered. After condensation and recovery, the feed pipe 2 is opened for feeding, thereby avoiding the waste of spices.
[0025] refer to Figure 1 and Figure 2 As shown, a stirring mechanism is connected inside the saccharification reaction kettle body 1, and the stirring mechanism includes a motor 11, a rotating shaft 18 and a stirring rod 19. The motor 11 is installed on the upper surface of the saccharification reaction kettle body 1, and the output end of the motor 11 passes through the upper surface of the saccharification reaction kettle body 1 and is fixedly connected to the rotating shaft 18 through a coupling, and a plurality of evenly distributed stirring rods 19 are fixedly connected to the side of the rotating shaft 18.
[0026] It should be noted that: during the production process, the rotation of the motor 11 drives the rotation of the shaft 18, and the rotation of the shaft 18 drives the stirring rod 19 to stir, which not only makes the heating more uniform, but also speeds up the mixing rate of the materials.
[0027] refer to Figure 3 As shown, a pressure relief valve 21 is also installed on the upper surface of the heating water jacket 5. The pressure relief valve 21 provides a pressure relief protection function for the heating water jacket 5 during the heating process.
[0028] refer to Figure 1 As shown, the upper surface of the condensate water tank 12 is fixedly connected with a water inlet pipe 16, one side of the condensate water tank 12 is fixedly connected with a drain pipe 17, and the front end surface of the condensate water tank 12 is installed with a temperature sensor 13. The probe of the temperature sensor 13 passes through the front end surface of the condensate water tank 12. Through the set water inlet pipe 16, drain pipe 17 and temperature sensor 13, it is convenient to observe the water temperature and change the water.
[0029] refer to Figure 1 As shown, a through cavity is provided on the front end surface of the condensation water tank 12, and a matching observation window 14 is installed in the through cavity. Through the arranged observation window 14, it is convenient to observe the water capacity in the condensation water tank 12 when adding water.
[0030] refer to Figure 1 As shown, a pressure gauge 6 is installed on the upper surface of the saccharification reaction kettle body 1. Through the pressure gauge 6, when the material is returned, the pressure in the saccharification reaction kettle body 1 can be understood by observing the pressure gauge 6 to understand whether the material has been recovered.
[0031] refer to Figure 1 As shown, the upper surface of the support block 3 is fixedly connected to the side surface of the saccharification reaction kettle body 1 through the reinforcing ribs 7. The structure of the support block 3 is more stable through the provided reinforcing ribs 7.
[0032] One end of the serpentine condenser tube (15) that passes through the saccharification reaction kettle body 1 is installed with a one-way valve (the one-way valve is not specifically drawn in the figure). Through the one-way valve, the serpentine condenser tube 15 can only pass into the saccharification reaction kettle body 1 in one direction.
[0033] The electrical components appearing in this article are all connected to the external main controller and 220V AC power through a transformer, and the main controller can be a conventional known device that controls a computer, etc. The electrical components provided by the utility model are only used for the technical solution according to the structural characteristics of the product. The product will be adjusted and modified after purchase to make it more matching and consistent with the technical solution of the utility model. It is a technical solution for the best application of the technical solution. The model of its product can be replaced and modified according to the required technical parameters. It is well known to technical personnel in this field. Therefore, technical personnel in this field can clearly obtain the corresponding use effect through the technical solution provided by the utility model.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A saccharification reactor for spice production, characterized in that: include: A saccharification reaction kettle body (1), wherein the upper surface of the saccharification reaction kettle body (1) is fixedly connected to a feed pipe (2), the lower surface of the saccharification reaction kettle body (1) is fixedly connected to a discharge pipe (23), a side surface of the saccharification reaction kettle body (1) is fixedly connected to a plurality of evenly distributed support blocks (3), and the lower surface of the support block (3) is fixedly connected to a support column (4); A heating mechanism, wherein the saccharification reaction kettle body (1) is connected with the heating mechanism, and the heating mechanism comprises a heating water jacket (5) and an electric heating rod (20); the saccharification reaction kettle body (1) is fixedly provided with the heating water jacket (5); the lower end of the discharge pipe (23) penetrates the lower surface of the heating water jacket (5); the upper surface of the heating water jacket (5) is fixedly connected with a water supply pipe (22); and a plurality of evenly distributed electric heating rods (20) are installed on the inner upper surface of the heating water jacket (5); A condensation recovery mechanism, wherein the saccharification reaction kettle body (1) is connected with the condensation recovery mechanism, and the condensation recovery mechanism comprises a fan (8), an exhaust pipe (9), an air supply pipe (10), a condensation water tank (12) and a serpentine condensation pipe (15). The fan (8) is installed on the upper surface of the saccharification reaction kettle body (1), and the inlet of the fan (8) is fixedly connected to the upper surface of the saccharification reaction kettle body (1) through the exhaust pipe (9). The upper surface of the saccharification reaction kettle body (1) is also fixedly connected with the condensation water tank (12). The serpentine condensation pipe (15) is arranged in the condensation water tank (12), and the lower end of the serpentine condensation pipe (15) passes through the lower surface of the condensation water tank (12) and the upper surface of the saccharification reaction kettle body (1) in sequence, and the upper end of the serpentine condensation pipe (15) passes through the upper surface of the condensation water tank (12) and is fixedly connected to the outlet of the fan (8) through the air supply pipe (10); A stirring mechanism: the saccharification reaction kettle body (1) is connected with a stirring mechanism.
2. The saccharification reactor for producing spices according to claim 1, characterized in that: The stirring mechanism comprises a motor (11), a rotating shaft (18) and stirring rods (19); the motor (11) is mounted on the upper surface of the saccharification reaction kettle body (1); the output end of the motor (11) passes through the upper surface of the saccharification reaction kettle body (1) and is fixedly connected to the rotating shaft (18) via a coupling; and a plurality of evenly distributed stirring rods (19) are fixedly connected to the side of the rotating shaft (18).
3. The saccharification reactor for producing spices according to claim 1, characterized in that: A pressure relief valve (21) is also installed on the upper surface of the heating water jacket (5).
4. The saccharification reactor for producing spices according to claim 1, characterized in that: The upper surface of the condensation water tank (12) is fixedly connected to a water inlet pipe (16), one side surface of the condensation water tank (12) is fixedly connected to a drainage pipe (17), and a temperature sensor (13) is installed on the front end surface of the condensation water tank (12), and a probe of the temperature sensor (13) passes through the front end surface of the condensation water tank (12).
5. The saccharification reactor for producing spices according to claim 4, characterized in that: The front end surface of the condensation water tank (12) is provided with a through cavity, and a matching observation window (14) is installed in the through cavity.
6. The saccharification reactor for producing spices according to claim 1, characterized in that: A pressure gauge (6) is installed on the upper surface of the saccharification reaction kettle body (1).
7. The saccharification reactor for producing spices according to claim 1, characterized in that: The upper surface of the support block (3) is fixedly connected to the side surface of the saccharification reaction kettle body (1) via reinforcing ribs (7).
8. The saccharification reactor for producing spices according to claim 1, characterized in that: A one-way valve is installed at one end of the serpentine condenser pipe (15) that passes through the saccharification reaction kettle body (1).
Citation Information
Patent Citations
Synthetic reaction kettle for perfume production
CN218741841U