Rotor device of impurity-removing pulping machine

Abstract

The utility model belongs to the technical field of organic waste pretreatment, and discloses a rotor device of an impurity removal pulping machine. The mounting plates are fixedly connected to the peripheral surface of the main shaft and extend in the direction away from the central axis of the main shaft, and the mounting plates are spirally distributed on the main shaft in the axial direction of the main shaft; the multiple hammer heads correspond to the multiple mounting plates one to one, the hammer heads are arranged at the ends, away from the main shaft, of the mounting plates, each hammer head comprises an operation part and two connecting parts which are connected with each other, and the two connecting parts are connected to the ends, away from the main shaft, of the mounting plates; the end, away from the main shaft, of the mounting plate is located between the two connecting parts, and the working part extends in the direction away from the central axis of the main shaft. According to the utility model, the maintenance and replacement frequency and cost of the mounting plate are reduced, and the machining precision requirement and the assembly difficulty are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of organic garbage pretreatment, in particular to a rotor device for a de-impurity pulping machine. Background Art

[0002] At present, kitchen organic waste is usually processed by a pulping machine. After crushing, impurity removal, screening and pulping, the original kitchen organic waste is converted into a state suitable for subsequent treatment or resource utilization.

[0003] like Figure 1 As shown, the rotor device in the existing impurity removal pulping machine includes a main shaft 1', a fixed disk 2' and a hammer 3'. Several fixed disks 2' are evenly fixed on the main shaft 1'. Each fixed disk 2' is provided with several pin holes. Two adjacent fixed disks 2' are connected by a pin. The hammer 3' is mounted on the pin. The hammer 3' is spirally distributed along the axis of the main shaft. This results in that the outer edge of some fixed disks 2' is not covered by the hammer 3' and is exposed to the outside (such as Figure 2 As shown in the figure, during the working process, this part of the fixed disk 2' will contact with the garbage, which may easily cause the fixed disk 2' to wear, increasing the labor and production time cost of maintaining and replacing the fixed disk 2'. In addition, since the hammer heads 3' are distributed in a spiral shape, the positions of the pin holes between two adjacent fixed disks 2' are also distributed in a spiral shape, which requires a high processing accuracy of the pin hole positions during the processing of the fixed disk 2', otherwise it is easy to cause the pin holes of the two adjacent fixed disks 2' to be misaligned, and the hammer heads 3' cannot be further assembled.

[0004] Therefore, it is urgent to propose a rotor device for a pulping machine to solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide a rotor device for a pulping machine, which can make a mounting plate less prone to wear, thereby reducing the frequency and cost of maintenance and replacement of the mounting plate, and is conducive to reducing processing accuracy requirements and assembly difficulty.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] The utility model provides a rotor device for a pulping machine for removing impurities, comprising:

[0008] Spindle;

[0009] A plurality of mounting plates, the mounting plates are fixedly connected to the outer peripheral surface of the main shaft and extend in a direction away from the central axis of the main shaft, and the plurality of mounting plates are distributed on the main shaft in a spiral shape along the axial direction of the main shaft;

[0010] A plurality of hammer heads, the plurality of hammer heads correspond one to one with the plurality of mounting plates, the hammer heads are arranged at one end of the mounting plate away from the main shaft, the hammer heads include a working portion and two connecting portions connected to each other, the two connecting portions are connected to the end of the mounting plate away from the main shaft, the end of the mounting plate away from the main shaft is located between the two connecting portions, and the working portion extends in a direction away from the central axis of the main shaft.

[0011] In some embodiments, a wear-resistant protective plate is disposed on the outer surface of the mounting plate. The wear-resistant protective plate is detachably connected to the mounting plate and covers the outer surface of the mounting plate.

[0012] In some embodiments, the wear-resistant guard plate is provided separately.

[0013] In some embodiments, the wear plate is connected to the outer surface of the mounting plate by screws.

[0014] In some embodiments, a shaft sleeve is provided on the outer circumference of the main shaft, and the mounting plate is fixedly connected to the outer circumference of the shaft sleeve.

[0015] In some embodiments, the sleeve has a plurality of independent segments, and the plurality of segments are sequentially sleeved on the outer circumferential surface of the main shaft along the axial direction of the main shaft. A shoulder is provided on the main shaft, and one end of the sleeve along the axial direction of the main shaft abuts against the shoulder. A locking nut is also sleeved on the main shaft, and the locking nut is arranged at one end of the sleeve along the axial direction of the main shaft away from the shoulder. The locking nut is configured to apply axial clamping force to the segments on the sleeve away from the shoulder.

[0016] In some embodiments, the plurality of mounting plates are arranged on the outer circumference of the main shaft in a plurality of spiral lines.

[0017] In some embodiments, the two connecting parts are connected to the mounting plate via a pin, and the pin passes through the two connecting parts and the mounting plate.

[0018] In some embodiments, the working part is in the shape of a sheet or a hammer.

[0019] In some embodiments, the working portion has a working surface, which is the surface with the largest area on the working portion, and the working surface is arranged at an angle relative to the central axis of the main shaft.

[0020] Beneficial effects of the utility model:

[0021] The impurity removal pulping machine rotor device provided by the utility model realizes the installation of the hammer head by setting up a plurality of independent mounting plates, and the working part of the hammer head is set at the outermost periphery away from the main shaft, and the two connecting parts of the hammer head clamp the end of the mounting plate away from the main shaft, so that the direct contact between the mounting plate and the garbage can be reduced or avoided, so that the mounting plate is not easy to wear, thereby reducing the frequency and cost of maintenance and replacement of the mounting plate; in addition, each hammer head is individually installed on a mounting plate in a one-to-one correspondence, so there is no mutual assembly connection relationship between the mounting plates, which is conducive to reducing the processing accuracy requirements and assembly difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0023] Figure 1 It is a front view of a rotor device of a prior art impurity removal pulping machine;

[0024] Figure 2 yes Figure 1 A partial enlarged view of the middle A;

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the impurity removal pulping machine rotor device provided by the embodiment of the utility model;

[0026] Figure 4 It is a schematic diagram of the assembly of the mounting plate and the hammer head provided in the embodiment of the utility model;

[0027] Figure 5 It is a front view of the impurity removal pulping machine rotor device provided by an embodiment of the utility model.

[0028] In the figure:

[0029] Figure 1 and Figure 2 middle:

[0030] 1', main axis;

[0031] 2', fixed plate;

[0032] 3', hammer head;

[0033] Figure 3 to Figure 5 middle:

[0034] 1. Spindle; 11. Shoulder;

[0035] 2. Mounting plate;

[0036] 3. hammer head; 31. working part; 311. working surface; 32. connecting part;

[0037] 4. Wear-resistant guard plate;

[0038] 5. Bushing; 51. Segmentation;

[0039] 6. Lock nut;

[0040] 7. Pin shaft. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0042] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0044] In the description of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0045] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0047] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0048] like Figure 3 to Figure 5 As shown, the impurity removal pulping machine rotor device provided in this embodiment includes a main shaft 1, a plurality of mounting plates 2 and a plurality of hammer heads 3.

[0049] The mounting plate 2 is fixedly connected to the outer peripheral surface of the spindle 1 and extends in a direction away from the central axis of the spindle 1. A plurality of mounting plates 2 are distributed on the spindle 1 in a spiral shape along the axial direction of the spindle 1. A plurality of hammer heads 3 correspond to a plurality of mounting plates 2 one by one. The hammer heads 3 are arranged at one end of the mounting plate 2 away from the spindle 1. The hammer heads 3 include a mutually connected working portion 31 and two connecting portions 32. The two connecting portions 32 are connected to the end of the mounting plate 2 away from the spindle 1. The end of the mounting plate 2 away from the spindle 1 is located between the two connecting portions 32. The working portion 31 extends in a direction away from the central axis of the spindle 1. That is, the working portion 31 is located at the outermost periphery away from the spindle 1, and the end of the mounting plate 2 away from the spindle 1 is sandwiched by the two connecting portions 32.

[0050] During specific implementation, the impurity removal pulping machine rotor device rotates at a high speed inside the working chamber, and the garbage to be processed rotates together with the impurity removal pulping machine rotor device in the working chamber. Under the action of centrifugal force, the garbage moves away from the rotation center and clings to the inner wall of the working chamber. Since the working part 31 is located at the outermost periphery away from the main shaft 1, the component that mainly contacts the garbage is the working part 31 of the hammer head 3. In addition, since the end of the mounting plate 2 away from the main shaft 1 is sandwiched by the two connecting parts 32, the contact between the mounting plate 2 and the garbage can be reduced or avoided.

[0051] The impurity removal pulping machine rotor device provided in the present embodiment realizes the installation of the hammer head 3 by setting up a plurality of independent mounting plates 2, and the working part 31 of the hammer head 3 is set at the outermost periphery away from the main shaft 1, and the two connecting parts 32 of the hammer head 3 clamp the end of the mounting plate 2 away from the main shaft 1, so that the direct contact between the mounting plate 2 and the garbage can be reduced or avoided, so that the mounting plate 2 is not easy to wear, thereby reducing the frequency and cost of maintenance and replacement of the mounting plate 2; in addition, each hammer head 3 is individually installed on a mounting plate 2 in a one-to-one correspondence, so there is no mutual assembly connection relationship between the mounting plates 2, which is conducive to reducing the processing accuracy requirements and assembly difficulty.

[0052] like Figure 4 As shown, in some embodiments, the outer surface of the mounting plate 2 is provided with a wear-resistant protective plate 4 , which is detachably connected to the mounting plate 2 and covers the outer surface of the mounting plate 2 .

[0053] In the special case where the amount of waste to be processed increases dramatically, the rotation resistance of the hammer head 3 increases, and the hammer head 3 may tilt and fall. At this time, the waste in the working chamber will approach the axis of the main shaft 1, causing the mounting plate 2 to contact the waste. Therefore, the wear-resistant guard plate 4 provided on the outer surface of the mounting plate 2 can protect the mounting plate 2 and prevent the mounting plate 2 from being worn. Even if the wear of the wear-resistant guard plate 4 is serious after long-term use, it can be removed from the mounting plate 2 and easily replaced.

[0054] Optionally, the wear-resistant guard plate 4 is connected to the outer surface of the mounting plate 2 by screws. In this way, the installation and disassembly of the wear-resistant guard plate 4 is simple, and the screws can still maintain good connection performance during multiple assembly and disassembly processes and can be reused.

[0055] like Figure 4 As shown, in some embodiments, the wear-resistant guard plate 4 is provided in parts.

[0056] For example, the mounting plate 2 in this embodiment includes a square body part and a semicircular body part, and the wear-resistant guard plate 4 is arranged in a split body, that is, the wear-resistant guard plate 4 includes several pieces, such as four wear-resistant guard plates 4 respectively connected to the four exposed surfaces of the square body part, and one wear-resistant guard plate 4 connected to the arc surface of the semicircular body part. Through such an arrangement, when a certain wear-resistant guard plate 4 needs to be replaced after being worn, only the wear-resistant guard plate 4 needs to be disassembled and replaced, and the remaining wear-resistant guard plates 4 and the hammer head 3 connected to the mounting plate 2 are not affected.

[0057] like Figure 3 and Figure 5 As shown, in some embodiments, multiple mounting plates 2 are arranged on the outer peripheral surface of the main shaft 1 in the shape of multiple spiral lines to improve the dispersion and crushing effect of garbage. For example, they are distributed in two spiral lines, or three spiral lines, which are not specifically limited here. In addition, the spiral line can be left-handed or right-handed, which is not specifically limited here.

[0058] Alternatively, if Figure 4 As shown, the two connection parts 32 are connected to the mounting plate 2 through the pin shaft 7, and the pin shaft 7 passes through the two connection parts 32 and the mounting plate 2. In this way, the connection method through the pin shaft 7 is simple and fast, and the pin shaft 7 can allow the hammer head 3 to have a certain rotation and adjustment space, thereby reducing the damage to the hammer head 3 and the mounting plate 2 caused by the impact force generated by the material processed during the working process.

[0059] Alternatively, if Figure 4 As shown, the working part 31 is in the form of a sheet. That is, the hammer head 3 is in the form of a hammer sheet, which has a simple shape and is easy to process and manufacture.

[0060] Furthermore, if Figure 4 As shown, the working portion 31 has a working surface 311, which is the largest surface on the working portion 31, and the working surface 311 is arranged at an angle relative to the central axis of the spindle 1. That is, the working surface 311 is not parallel or coplanar with the central axis of the spindle 1, and there is a certain angle between the two, and the angle of the angle is not specifically limited here.

[0061] With such an arrangement, the working surface 311 of the working part 31 is arranged at an angle relative to the central axis of the main shaft 1, so that a shearing effect can be generated when the hammer head 3 contacts the material, which helps to cut and crush the material more effectively. In addition, the inclination angle of the working surface 311 can also make the material easier to discharge and reduce blockage.

[0062] In other embodiments, the working part 31 may also be hammer-shaped. The hammer-shaped working part 31 can quickly and effectively crush materials with higher hardness.

[0063] like Figure 3As shown, in some embodiments, the outer circumference of the main shaft 1 is sleeved with a sleeve 5, and the mounting plate 2 is fixedly connected to the outer circumference of the sleeve 5. By providing the sleeve 5, the mounting plate 2 can be connected to the sleeve 5, so that direct grooving on the main shaft 1 is avoided, which is conducive to improving the structural strength of the main shaft 1 itself.

[0064] like Figure 3 and Figure 5 As shown, in some embodiments, the sleeve 5 has a plurality of independent segments 51, which are sequentially sleeved on the outer peripheral surface of the main shaft 1 along the axial direction of the main shaft 1, and the main shaft 1 is provided with a shoulder 11, and one end of the sleeve 5 along the axial direction of the main shaft 1 abuts against the shoulder 11. The main shaft 1 is also sleeved with a locking nut 6, which is provided at one end of the sleeve 5 away from the shoulder 11 along the axial direction of the main shaft 1, and the locking nut 6 is configured to apply an axial pressing force to the segments 51 on the sleeve 5 away from the shoulder 11. That is, the plurality of segments 51 are located between the locking nut 6 and the shoulder 11, and the plurality of segments 51 are clamped and locked by the cooperation of the locking nut 6 and the shoulder 11.

[0065] By setting the shaft sleeve 5 to have a structure with multiple segments 51, compared with the shaft sleeve 5 being an integral form, it is more convenient to process the groove or hole for positioning and installing the mounting plate 2 on a single segment 51, the processing amount of one-time processing is small, and the processing cost is low. In addition, the multiple segments 51 are pressed and fixed by the cooperation of the locking nut 6 and the shaft shoulder 11, and this method will not cause damage to the main shaft 1. If other methods are used to fix each segment 51, such as welding the segment 51 to the main shaft 1, it is easy to cause deformation of the main shaft 1.

[0066] Specifically, the number of the multiple segments 51 may be determined according to actual conditions. Figure 3 and Figure 5 As shown, in the present embodiment, three spiral lines are distributed on the main shaft 1, and for each spiral line, a mounting plate 2 is fixed on a segment 51. In other embodiments, for each spiral line, multiple mounting plates 2 can be fixed on a segment 51. At this time, when the total length of the sleeve 5 and the number of mounting plates 2 are constant, the number of segments 51 is reduced accordingly.

[0067] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not intended to limit the implementation methods of the utility model. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. A rotor device for a pulping machine, characterized in that: include: Spindle (1); A plurality of mounting plates (2), the mounting plates (2) being fixedly connected to the outer peripheral surface of the main shaft (1) and extending in a direction away from the central axis of the main shaft (1), and the plurality of mounting plates (2) being distributed on the main shaft (1) in a spiral shape along the axial direction of the main shaft (1); A plurality of hammer heads (3), the plurality of hammer heads (3) corresponding one to one with the plurality of mounting plates (2), the hammer heads (3) being arranged at one end of the mounting plate (2) away from the main shaft (1), the hammer heads (3) comprising an operating portion (31) and two connecting portions (32) connected to each other, the two connecting portions (32) being connected to the end of the mounting plate (2) away from the main shaft (1), the end of the mounting plate (2) away from the main shaft (1) being located between the two connecting portions (32), and the operating portion (31) extending in a direction away from the central axis of the main shaft (1).

2. The impurity removal pulping machine rotor device according to claim 1, characterized in that: The outer surface of the mounting plate (2) is provided with a wear-resistant protective plate (4), and the wear-resistant protective plate (4) is detachably connected to the mounting plate (2) and covers the outer surface of the mounting plate (2).

3. The impurity removal pulping machine rotor device according to claim 2, characterized in that: The wear-resistant guard plate (4) is arranged in a split manner.

4. The impurity removal pulping machine rotor device according to claim 2, characterized in that: The wear-resistant guard plate (4) is connected to the outer surface of the mounting plate (2) by means of screws.

5. The impurity removal pulping machine rotor device according to claim 1, characterized in that: The outer circumferential surface of the main shaft (1) is sleeved with a shaft sleeve (5), and the mounting plate (2) is fixedly connected to the outer circumferential surface of the shaft sleeve (5).

6. The impurity removal pulping machine rotor device according to claim 5, characterized in that: The sleeve (5) has a plurality of mutually independent segments (51), and the plurality of segments (51) are sequentially sleeved on the outer peripheral surface of the main shaft (1) along the axial direction of the main shaft (1); a shoulder (11) is provided on the main shaft (1); one end of the sleeve (5) along the axial direction of the main shaft (1) abuts against the shoulder (11); a locking nut (6) is also sleeved on the main shaft (1); the locking nut (6) is provided on one end of the sleeve (5) away from the shoulder (11) along the axial direction of the main shaft (1); the locking nut (6) is configured to apply an axial pressing force to the segment (51) on the sleeve (5) away from the shoulder (11).

7. The impurity removal pulping machine rotor device according to claim 1, characterized in that: The plurality of mounting plates (2) are arranged on the outer peripheral surface of the main shaft (1) in the form of a plurality of spiral lines.

8. The impurity removal pulping machine rotor device according to claim 1, characterized in that: The two connecting parts (32) are connected to the mounting plate (2) via a pin shaft (7), and the pin shaft (7) passes through the two connecting parts (32) and the mounting plate (2).

9. The impurity removal pulping machine rotor device according to claim 1, characterized in that: The working part (31) is in the shape of a sheet or a hammer.

10. The impurity removal pulping machine rotor device according to claim 9, characterized in that: The working portion (31) has a working surface (311), the working surface (311) being the surface with the largest area on the working portion (31), and the working surface (311) is arranged at an angle relative to the central axis of the main shaft (1).

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