Heating equipment for thermal spraying material processing
By setting up storage components and insulation layers in thermal spray material processing equipment, the problem that the equipment needs to stop discharge after the material is heated is solved, achieving uninterrupted production and output improvement.
Patent Information
- Application Number
- CN202421712438.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Existing thermal spray material processing equipment needs to stop the equipment after the material is heated to discharge the internal material in batches, resulting in interruption of production and a significant reduction in output.
A heating device including a storage assembly is designed. When the internal materials of the heating box are heated, the material is discharged into the storage box through a discharge pipe. The storage box is insulated by an insulation layer. The staff can extract the material through a booster pump to achieve uninterrupted operation of the equipment.
Uninterrupted processing of thermal spray materials is achieved, reducing production interruption time, improving yield, and reducing heat loss through thermal insulation layer.
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Figure CN222872454U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of thermal spraying material processing, and particularly relates to a heating device used for thermal spraying material processing. Background Art
[0002] The base material of thermal spraying materials is not restricted and can be metal or non-metal, and can be sprayed on various base materials; the coating materials sprayed by thermal spraying materials are extremely wide, and thermal spraying technology can be used to spray almost all solid engineering materials.
[0003] When processing existing thermal spray materials, the materials need to be heated. After the materials are heated, the equipment needs to be stopped and the internal spray materials need to be discharged in batches for subsequent work. However, batch discharge takes a lot of time. After the equipment is stopped, the thermal spray materials cannot be processed again. It is necessary to wait until the materials inside the equipment are discharged before processing, which greatly reduces the output. Therefore, we propose a heating device for thermal spray material processing. Utility Model Content
[0004] The purpose of the utility model is to provide a heating device for processing thermal spray materials. By setting a material storage component, specifically, when the material inside the heating box is heated, the top of the discharge pipe is opened to allow the material to be discharged into the storage box through the discharge pipe, and the spray material can be put into the heating box for heating again. The material entering the storage box will be insulated by the insulation layer to reduce heat loss. The staff can use the booster pump to extract the material in the storage box for use, which will not affect the further processing of the heating box, realize uninterrupted production, and increase the output of the spray material. It solves the problem that after the existing thermal spray material is processed, the equipment needs to be stopped and the internal material needs to be discharged in batches, and the processing needs to be carried out after the material inside the equipment is discharged, thereby greatly reducing the output.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a heating device for thermal spraying material processing, comprising a baffle shell, a heating box is arranged inside the baffle shell, a feed pipe is fixedly connected to the top of the heating box, a top seat is arranged above the heating box, a motor is fixedly connected to the top of the top seat, a material storage assembly is arranged below the baffle shell, the material storage assembly comprises a material storage box, an insulation layer is arranged on the outer side of the material storage box, and a booster pump is fixedly connected to the right side of the material storage box;
[0007] An electric push rod is fixedly connected to the top of the material storage box, and a discharge pipe is fixedly connected to the bottom of the heating box. The bottom of the discharge pipe is fixedly connected to the top of the material storage box, and the bottom output end of the electric push rod is fixedly connected to a connecting rod, and the top of the connecting rod is fixedly connected to a vertical rod, and the top of the vertical rod is fixedly connected to a sealing block. By setting a material storage assembly, specifically when the material inside the heating box is heated, the top of the discharge pipe is opened to allow the material to be discharged into the material storage box through the discharge pipe, and the spraying material can be put into the heating box for heating again. The material entering the storage box will be insulated by the insulation layer to reduce heat loss. The staff can use the booster pump to extract the material in the storage box for use, which will not affect the reprocessing of the heating box, thereby achieving uninterrupted production and increasing the output of spraying materials.
[0008] Furthermore, a belt pulley 1 is fixedly connected to the bottom of the motor, and a belt pulley 2 is connected to the front of the belt pulley 1 through a belt drive. A rotating rod 1 is rotatably connected to the central axis of the heating box, and the top of the rotating rod 1 passes through the heating box and extends to the outside, and the top of the rotating rod 1 is fixedly connected to the bottom of the belt pulley 2.
[0009] Furthermore, the outer surface of the rotating rod is fixedly connected to a fixing frame, the bottom of the fixing frame is fixedly connected to a stirring frame, a plurality of heating rods are arranged on the outside of the heating box, and the plurality of heating rods are arranged in a circular array with the heating box as the center, the bottom of the rotating rod passes through the heating box and extends to the outside, and the bottom of the rotating rod is fixedly connected to a push rod.
[0010] Furthermore, a rotating rod 2 is provided inside the material storage box, and a plurality of stirring frames 2 are fixedly connected to the outer surface of the rotating rod 2, the top of the rotating rod 2 is rotatably connected to the top of the inner wall of the material storage box, and the bottom of the rotating rod 2 is rotatably connected to the bottom of the inner wall of the material storage box, an arc groove is provided on the top of the material storage box, and the inner wall of the arc groove contacts with a fixing rod, and a fixing plate is provided above the second stirring frame, and the back of the fixing plate is fixedly connected with an arc rod, and the outer side of the arc rod is slidably connected to a limiting plate, and by setting a fixing plate, specifically, when the rotating rod 1 rotates, it will drive the push rod to rotate together, thereby pushing the fixing rod, and the fixing rod will drive the fixing plate to move together, and the fixing plate will drive the rotating rod 2 to rotate, and the stirring frame 2 will follow the rotation, so as to turn over the material in the storage box to avoid sedimentation of the material.
[0011] Furthermore, the top of the limiting plate is fixedly connected to the top of the inner wall of the storage box, a spring is sleeved on the outside of the arc rod, a circular hole is opened at the center of the fixing plate, the inner wall of the circular hole is fixedly connected to the two outer surfaces of the rotating rod, the top of the fixing plate is fixedly connected to the bottom of the fixing rod, the front of the spring is fixedly connected to the back of the fixing plate, and the back of the spring is fixedly connected to the front of the limiting plate.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model sets a material storage component. Specifically, when the material inside the heating box is heated, the top of the discharge pipe is opened to allow the material to be discharged into the storage box through the discharge pipe. The spray material can be put into the heating box for heating again. The material entering the storage box will be insulated by the insulation layer to reduce heat loss. The staff can extract the material in the storage box for use through the booster pump, which will not affect the reprocessing of the heating box, thereby achieving uninterrupted production and increasing the output of spray materials.
[0014] 2. The utility model sets a fixed plate, specifically, the first rotating rod drives the push rod to rotate together when it rotates, thereby pushing the fixed rod, and the fixed rod drives the fixed plate to move together, and the fixed plate drives the second rotating rod to rotate, and the second stirring frame follows the rotation, turning the material in the storage box to avoid sedimentation of the material.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the heating box of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the heating box of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the material storage box of the utility model;
[0021] Figure 5 For this utility model Figure 4 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 6 It is a schematic diagram of the right side cross-sectional structure of the discharge pipe of the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Baffle shell; 11. Heating box; 111. Feed pipe; 112. Top seat; 113. Motor; 31. Belt pulley 1; 32. Belt pulley 2; 114. Rotating rod 1; 41. Fixed frame; 42. Stirring frame 1; 43. Push rod; 115. Heating rod; 12. Storage assembly; 121. Storage box; 211. Rotating rod 2; 212. Stirring frame 2; 213. Arc groove; 214. Fixed rod; 122. Insulation layer; 123. Booster pump; 124. Electric push rod; 13. Discharge pipe; 14. Fixed plate; 141. Arc rod; 142. Limit plate; 143. Spring; 15. Connecting rod; 151. Vertical rod; 152. Sealing block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6 As shown, the utility model is a heating device for thermal spraying material processing, including a baffle shell 1, a heating box 11 is arranged inside the baffle shell 1, a feed pipe 111 is fixedly connected to the top of the heating box 11, a top seat 112 is arranged above the heating box 11, a motor 113 is fixedly connected to the top of the top seat 112, a storage assembly 12 is arranged below the baffle shell 1, the storage assembly 12 includes a storage box 121, an insulation layer 122 is arranged outside the storage box 121, and a booster pump 123 is fixedly connected to the right side of the storage box 121;
[0027] An electric push rod 124 is fixedly connected to the top of the material storage box 121, and a discharge pipe 13 is fixedly connected to the bottom of the heating box 11. The bottom of the discharge pipe 13 is fixedly connected to the top of the material storage box 121, and a connecting rod 15 is fixedly connected to the output end of the bottom of the electric push rod 124. The top of the connecting rod 15 is fixedly connected to a vertical rod 151, and the top of the vertical rod 151 is fixedly connected to a sealing block 152. By setting the material storage component 12, specifically when the material inside the heating box 11 is heated, the top of the discharge pipe 13 is opened to allow the material to be discharged into the material storage box 121 through the discharge pipe 13, and the spraying material can be put into the heating box 11 again for heating. The material entering the material storage box 121 will be insulated by the insulation layer 122 to reduce heat loss. The staff can extract the material in the storage box 121 for use through the booster pump 123, which will not affect the reprocessing of the heating box 11, thereby achieving uninterrupted production and increasing the output of spraying materials.
[0028] A belt pulley 31 is fixedly connected to the bottom of the motor 113, and a belt pulley 2 32 is connected to the front of the belt pulley 31 through a belt drive. A rotating rod 114 is rotatably connected to the central axis of the heating box 11. The top of the rotating rod 114 penetrates the heating box 11 and extends to the outside. The top of the rotating rod 114 is fixedly connected to the bottom of the belt pulley 2 32. When the motor 113 is started, the belt pulley 31 is driven to rotate, and the belt pulley 31 drives the belt pulley 2 32 to rotate through the belt, and the belt pulley 2 32 drives the rotating rod 114 to rotate together.
[0029] The outer surface of the rotating rod 114 is fixedly connected to the fixing frame 41, and the bottom of the fixing frame 41 is fixedly connected to the stirring frame 42. A plurality of heating rods 115 are arranged on the outside of the heating box 11, and the plurality of heating rods 115 are arranged in a circular array with the heating box 11 as the center. The bottom of the rotating rod 114 penetrates the heating box 11 and extends to the outside. A push rod 43 is fixedly connected to the bottom of the rotating rod 114. When the rotating rod 114 rotates, it will drive the fixing frame 41 to rotate together, and the stirring frame 42 will rotate with the fixing frame 41 to stir the internal spraying material so that the material is heated more evenly. The heating rods 115 heat the material inside the heating box 11.
[0030] The storage box 121 is provided with a rotating rod 211, and a plurality of stirring racks 212 are fixedly connected to the outer surface of the rotating rod 211. The top of the rotating rod 211 is rotatably connected to the top of the inner wall of the storage box 121, and the bottom of the rotating rod 211 is rotatably connected to the bottom of the inner wall of the storage box 121. The top of the storage box 121 is provided with an arc groove 213, and the inner wall of the arc groove 213 is in contact with a fixed rod 214. A fixed plate 14 is provided above the stirring rack 212, and the back of the fixed plate 14 is fixed. An arc rod 141 is connected, and the outer side of the arc rod 141 is slidably connected to a limit plate 142. By setting a fixed plate 14, specifically, the rotating rod 114 will drive the push rod 43 to rotate together when rotating, thereby pushing the fixed rod 214, and the fixed rod 214 drives the fixed plate 14 to move together, and the fixed plate 14 drives the rotating rod 211 to rotate, and the stirring frame 212 rotates accordingly, turning the material in the storage box 121 to avoid sedimentation of the material.
[0031] The top of the limiting plate 142 is fixedly connected to the top of the inner wall of the storage box 121, a spring 143 is sleeved on the outside of the arc rod 141, a circular hole is opened at the center of the fixing plate 14, the inner wall of the circular hole is fixedly connected to the outer surface of the rotating rod 211, the top of the fixing plate 14 is fixedly connected to the bottom of the fixing rod 214, the front of the spring 143 is fixedly connected to the back of the fixing plate 14, and the back of the spring 143 is fixedly connected to the front of the limiting plate 142. When the push rod 43 leaves the fixing rod 214, the fixing plate 14 will be reset under the elastic action of the spring 143, which is convenient for being pushed by the push rod 43 next time. In this way, the fixing plate 14 can drive the rotating rod 211 to rotate back and forth, thereby continuously stirring the material in the storage box 121.
[0032] A specific application of this embodiment is:
[0033] When in use, the material is put into the heating box 11 through the feeding pipe 111, and then the heating box 11 is heated by the heating rod 115 to heat the material, and then the motor 113 is started to drive the belt pulley 1 31 to rotate, and the belt pulley 1 31 drives the belt pulley 2 32 to rotate through the belt, and the rotating rod 114 drives the fixed frame 41 to rotate together, and the stirring frame 1 42 rotates with the fixed frame 41 to stir the internal spraying material so that the material is heated more evenly. When the material in the heating box 11 is heated, the electric motor is started. The electric push rod 124 drives the connecting rod 15 to move upward, and the connecting rod 15 drives the sealing block 152 to move upward through the vertical rod 151, and the top of the discharge pipe 13 is opened, so that the spray material inside the heating box 11 is discharged into the storage box 121 through the discharge pipe 13. After the discharge, the electric push rod 124 is started to drive the connecting rod 15 to move downward, and the sealing block 152 seals the discharge pipe 13, and the spray material can be put into the heating box 11 again for heating, and the material entering the storage box 121 will be insulated by the insulation layer 122. , reducing the loss of heat, the staff can use the booster pump 123 to extract the material in the storage box 121 for use, so as not to affect the reprocessing of the heating box 11, to achieve uninterrupted production, and to increase the output of the spraying material. At the same time, the rotating rod 114 will drive the push rod 43 at the bottom to rotate together when it rotates. When the push rod 43 contacts the fixed rod 214, it will push the fixed rod 214, and the fixed rod 214 will drive the fixed plate 14 to move together, and the fixed plate 14 will drive the rotating rod 211 to rotate, and the stirring frame 221 will rotate. 12 follows the rotation to turn over the materials in the storage box 121 to prevent the materials from settling. When the fixed plate 14 rotates, it will drive the arc rod 141 to slide in the limit plate 142 and squeeze the spring 143 at the same time. When the push rod 43 leaves the fixed rod 214, the fixed plate 14 will be reset under the elastic action of the spring 143 to facilitate the next push by the push rod 43. In this way, the fixed plate 14 can drive the rotating rod 211 to rotate back and forth, thereby continuously stirring the materials in the storage box 121.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A heating device for thermal spray material processing, comprising a baffle (1), a heating box (11) is arranged inside the baffle (1), a feed pipe (111) is fixedly connected to the top of the heating box (11), and a top seat (112) is arranged above the heating box (11), characterized in that: A motor (113) is fixedly connected to the top of the top seat (112); a material storage assembly (12) is arranged below the baffle shell (1); the material storage assembly (12) comprises a material storage box (121); a heat preservation layer (122) is provided on the outside of the material storage box (121); and a booster pump (123) is fixedly connected to the right side of the material storage box (121); The top of the material storage box (121) is fixedly connected to an electric push rod (124); the bottom of the heating box (11) is fixedly connected to a discharge pipe (13); the bottom of the discharge pipe (13) is fixedly connected to the top of the material storage box (121); the bottom output end of the electric push rod (124) is fixedly connected to a connecting rod (15); the top of the connecting rod (15) is fixedly connected to a vertical rod (151); the top of the vertical rod (151) is fixedly connected to a sealing block (152).
2. A heating device for thermal spraying material processing according to claim 1, characterized in that: The bottom of the motor (113) is fixedly connected to a belt pulley 1 (31), and the front of the belt pulley 1 (31) is connected to a belt pulley 2 (32) via a belt drive. The central axis of the heating box (11) is rotatably connected to a rotating rod 1 (114), and the top of the rotating rod 1 (114) passes through the heating box (11) and extends to the outside. The top of the rotating rod 1 (114) is fixedly connected to the bottom of the belt pulley 2 (32).
3. A heating device for thermal spraying material processing according to claim 2, characterized in that: The outer surface of the rotating rod 1 (114) is fixedly connected to a fixing frame (41), and the bottom of the fixing frame (41) is fixedly connected to a stirring frame 1 (42). A plurality of heating rods (115) are arranged on the outside of the heating box (11), and the plurality of heating rods (115) are arranged in a circular array with the heating box (11) as the center. The bottom of the rotating rod 1 (114) passes through the heating box (11) and extends to the outside. The bottom of the rotating rod 1 (114) is fixedly connected to a push rod (43).
4. A heating device for thermal spraying material processing according to claim 3, characterized in that: A second rotating rod (211) is arranged inside the material storage box (121), and a plurality of second stirring racks (212) are fixedly connected to the outer surface of the second rotating rod (211), and the top of the second rotating rod (211) is rotatably connected to the top of the inner wall of the material storage box (121).
5. A heating device for thermal spraying material processing according to claim 4, characterized in that: The bottom of the second rotating rod (211) is rotatably connected to the bottom of the inner wall of the material storage box (121), and the top of the material storage box (121) is provided with an arc groove (213), and the inner wall of the arc groove (213) contacts a fixing rod (214).
6. A heating device for thermal spraying material processing according to claim 4, characterized in that: A fixing plate (14) is arranged above the second stirring frame (212), the back side of the fixing plate (14) is fixedly connected to an arc-shaped rod (141), and the outer side of the arc-shaped rod (141) is slidably connected to a limiting plate (142).
7. A heating device for thermal spraying material processing according to claim 6, characterized in that: The top of the limit plate (142) is fixedly connected to the top of the inner wall of the storage box (121), a spring (143) is sleeved on the outer side of the arc rod (141), a circular hole is opened at the center of the fixed plate (14), and the inner wall of the circular hole is fixedly connected to the outer surface of the second rotating rod (211).
8. A heating device for thermal spraying material processing according to claim 7, characterized in that: The top of the fixing plate (14) is fixedly connected to the bottom of the fixing rod (214), the front of the spring (143) is fixedly connected to the back of the fixing plate (14), and the back of the spring (143) is fixedly connected to the front of the limiting plate (142).