Automatic ceramic tile color separation and picking system for kiln tail
By designing an automatic color separation and picking tiles for the kiln tail, the controller, color distinction sensor and telescopic cylinder are used to achieve automatic color separation and picking of tiles, solving the problems of low manual sorting efficiency and high error rate, improving production efficiency and reducing tiles damage.
Patent Information
- Application Number
- CN202421707382.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, ceramic tile polishing production lines rely on manual pickup, resulting in heavy workload, low efficiency and high error rate for workers. An automated color pickup system is urgently needed to solve the problem.
An automatic color separation and picking tiles for the kiln tail is designed, including controllers, color separation sensors, probes, telescopic cylinders and conveyor belts. Through the mutual cooperation of these components, automatic color separation and picking of tiles is achieved.
Automatic color separation and pick-up of ceramic tiles is realized, which reduces the work burden of workers, improves efficiency, reduces the error rate, and avoids damage to ceramic tiles during feeding and discharging.
Smart Images
Figure CN222872777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile sorting, in particular to an automatic color-sorting and picking system for tiles at the end of a kiln. Background Art
[0002] At present, the ceramic tile polishing production line is mainly carried out by workers who pick up bricks manually and mark different marks on bricks of corresponding quality and different colors. Then the staff of the next link moves the bricks to the corresponding storage area according to the different marks. The existing manual sorting method has a heavy workload for workers, low efficiency and high error rate. Therefore, there is an urgent need for an automatic color separation and brick picking system for ceramic tiles at the end of the kiln to solve the above technical problems. Utility Model Content
[0003] The utility model aims to provide an automatic color separation and brick picking system for tiles at the end of a kiln, so as to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The automatic color separation and brick picking system for tiles at the end of a kiln comprises a body, support feet are connected to both sides of the bottom of the body, an inlet is provided on the left wall of the body, an outlet is provided on the right wall of the body, a controller is installed on the left wall of the body and above the inlet, both side walls of the inlet are connected with a kiln tail outlet guide plate through a first support rod, both side walls of the outlet are connected with a first sorting and discharging guide plate and a second sorting and discharging guide plate through a second support rod, a first auxiliary guide block is connected to the right end of the kiln tail outlet guide plate, a second auxiliary guide block is connected to the left end of the first sorting and discharging guide plate and the second sorting and discharging guide plate, a color distinction sensor is installed on the left side of the inner top of the body, a support column is installed on the inner top of the body and on the right side of the color distinction sensor, a probe is installed on the bottom of the support column, an active conveying roller is installed below the first auxiliary guide block, a driven conveying roller is installed on the right side of the active conveying roller, and the active conveying roller is installed on the right side of the active conveying roller. A plurality of support rollers arranged at equal intervals are installed between the active conveying roller and the driven conveying roller, and the front and rear ends of the active conveying roller, the driven conveying roller and the plurality of support rollers are respectively connected to the front and rear inner side walls of the body through a support seat, the rearmost end of the active conveying roller passes through the support seat and the rear side wall of the body in sequence and is connected to a motor through a coupling, the bottom of the motor is connected to the rear side wall of the body through a motor mounting seat, the active conveying roller and the driven conveying roller are connected through a conveyor belt, a first push block is arranged on the rear side of the upper surface of the conveyor belt, a second push block is arranged on the right side of the first push block, a first telescopic cylinder is installed at the middle of the rear end surface of the body, a second telescopic cylinder is installed on the front end surface of the body and on the right side of the first telescopic cylinder, push rods of the first telescopic cylinder and the second telescopic cylinder both pass through the side wall of the body and are respectively connected to the first push block and the second push block, a partition block is arranged on the right side of the second push block, and the top of the partition block is connected to the top of the body through a connecting column.
[0006] As a preferred technical solution of the present utility model, the color distinction sensor is the Astro Boy CL2 color distinction sensor.
[0007] As a preferred technical solution of the present utility model, the model of the probe is CLH-L41.
[0008] As a preferred technical solution of the utility model, the first telescopic cylinder and the second telescopic cylinder are both connected to the side wall of the machine body through a support frame.
[0009] As a preferred technical solution of the present utility model, the color distinction sensor is electrically connected to the probe, and the color distinction sensor is electrically connected to the controller.
[0010] As a preferred technical solution of the present utility model, the first telescopic cylinder and the second telescopic cylinder are electrically connected to the controller.
[0011] As a preferred technical solution of the utility model, the bottoms of the first push block, the second push block and the partition block are not in contact with the upper surface of the conveyor belt.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model can realize automatic color sorting and sorting of tiles by arranging a controller, a color differentiation sensor, a probe, a first telescopic cylinder, a second telescopic cylinder, a first push block and a second push block, and utilizes the mutual cooperation among them, without the need for color sorting and sorting by manpower, thus greatly reducing the workload of workers and having high efficiency and low error rate.
[0014] The utility model arranges a first auxiliary guide block at one end of the kiln tail discharge guide plate, and connects the second auxiliary guide block to the left ends of the first sorting discharge guide plate and the second sorting discharge guide plate, so that the loading and unloading of tiles can be smoother, and the damage of tiles during the loading and unloading process caused by the height difference between the kiln tail discharge guide plate, the first sorting discharge guide plate, the second sorting discharge guide plate and the conveyor belt can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic cross-sectional view of the overall structure of the utility model;
[0018] Figure 3 It is a schematic top view of a partial structure of the utility model.
[0019] In the figure: 1. machine body; 2. supporting feet; 3. conveyor belt; 4. driven conveyor roller; 5. controller; 6. inlet; 7. outlet; 8. kiln tail discharge guide plate; 9. first sorting discharge guide plate; 10. first auxiliary guide block; 11. second auxiliary guide block; 12. color distinction sensor; 13. supporting column; 14. probe; 15. first push block; 16. second push block; 17. connecting column; 18. partition block; 19. first telescopic cylinder; 20. second telescopic cylinder; 21. supporting frame; 22. supporting roller; 23. supporting seat; 24. coupling; 25. motor; 26. motor mounting seat; 27. second sorting discharge guide plate; 28. first support rod; 29. active conveyor roller; 30. second support rod. DETAILED DESCRIPTION
[0020] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.
[0021] See also Figure 1-3The invention discloses an automatic color separation and brick picking system for tiles at the tail of a kiln, comprising a machine body 1, support feet 2 are connected to both sides of the bottom of the machine body 1, a material inlet 6 is provided on the left wall of the machine body 1, a material outlet 7 is provided on the right wall of the machine body 1, a controller 5 is installed on the left wall of the machine body 1 and above the material inlet 6, a kiln tail material outlet guide plate 8 is connected to both sides of the material inlet 6 through a first support rod 28, a first material sorting and discharging guide plate 9 and a second material sorting and discharging guide plate 27 are connected to both sides of the material outlet 7 through a second support rod 30, and the kiln tail material outlet guide plate 8 The right end of the first auxiliary guide block 10 is connected, the first sorting and discharging guide plate 9 and the left end of the second sorting and discharging guide plate 27 are connected to the second auxiliary guide block 11, a color distinction sensor 12 is installed on the left side of the inner top of the body 1, a support column 13 is installed on the inner top of the body 1 and on the right side of the color distinction sensor 12, and a probe 14 is installed at the bottom of the support column 13, an active conveying roller 29 is installed below the first auxiliary guide block 10, and a driven conveying roller 4 is installed on the right side of the active conveying roller 29, and the active conveying roller 29 and the driven conveying roller 4 are installed. A plurality of support rollers 22 are installed between the rollers 4 at equal intervals. The front and rear ends of the active conveying roller 29, the driven conveying roller 4 and the plurality of support rollers 22 are respectively connected to the front and rear inner walls of the machine body 1 through the support seat 23. The rear end of the active conveying roller 29 passes through the support seat 23 and the rear wall of the machine body 1 in turn and is connected to the motor 25 through the coupling 24. The bottom of the motor 25 is connected to the rear wall of the machine body 1 through the motor mounting seat 26. The active conveying roller 29 and the driven conveying roller 4 are connected through the conveyor belt 3. The upper surface of the conveyor belt 3 is close to the conveyor belt 3. A first push block 15 is provided on the rear side, a second push block 16 is provided on the right side of the first push block 15, a first telescopic cylinder 19 is installed in the middle of the rear end surface of the body 1, and a second telescopic cylinder 20 is installed on the front end surface of the body 1 and on the right side of the first telescopic cylinder 19. Push rods of the first telescopic cylinder 19 and the second telescopic cylinder 20 both pass through the side wall of the body 1 and are respectively connected to the first push block 15 and the second push block 16. A partition block 18 is provided on the right side of the second push block 16, and the top of the partition block 18 is connected to the top of the body 1 through a connecting column 17.
[0022] The color distinction sensor 12 is an Astro Boy CL2 color distinction sensor.
[0023] The model of the probe 14 is CLH-L41.
[0024] The first telescopic cylinder 19 and the second telescopic cylinder 20 are both connected to the side wall of the machine body 1 through a support frame 21 .
[0025] The color distinction sensor 12 is electrically connected to the probe 14 , and the color distinction sensor 12 is electrically connected to the controller 5 .
[0026] The first telescopic cylinder 19 and the second telescopic cylinder 20 are electrically connected to the controller 5 .
[0027] The bottoms of the first push block 15 , the second push block 16 and the partition block 18 are not in contact with the upper surface of the conveyor belt 3 .
[0028] The working principle and use process of the utility model are as follows: first, when working, the tiles discharged from the kiln tail are introduced into the conveyor belt 3 in the machine body 1 through the kiln tail discharge guide plate 8, the motor 25 is started to drive the active conveying roller 29 on the coupling 24 to rotate, and then the driven conveying roller 4 is driven to rotate through the conveyor belt 3, so that the tiles falling on the conveyor belt 3 are transported to the right, when the tiles arrive directly below the probe 14, the probe 14 transmits the detected tile color information to the color differentiation sensor 12 in the form of an electrical signal, and the tile color information is distinguished and processed by the color differentiation sensor 12, and then the processed information is transmitted to the controller 5, when it is a certain color, the first telescopic cylinder 19 is started by the controller 5 to drive the first push block 15 to push the tiles of this color forward to the front end of the conveyor belt 3, and transport them out from the first sorting and discharging guide plate 9, when it is another color, the second telescopic cylinder 20 is started to drive the second push block 16 to push the tiles of another color backward to the rear end of the conveyor belt 3, and transport them out from the second sorting and discharging guide plate 27;
[0029] By arranging a first auxiliary guide block 10 at one end of the kiln tail discharge guide plate 8, and connecting the second auxiliary guide block 11 to the left ends of the first sorting discharge guide plate 9 and the second sorting discharge guide plate 27, it is possible to achieve smoother loading and unloading of tiles, and avoid damage to tiles during the loading and unloading process caused by the difference between the kiln tail discharge guide plate 8, the first sorting discharge guide plate 9, the second sorting discharge guide plate 27 and the conveyor belt 3. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0030] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
Claims
1. An automatic color separation and brick picking system for tiles at the end of a kiln, comprising a machine body (1), characterized in that: Support legs (2) are connected to both sides of the bottom of the machine body (1); a feed inlet (6) is provided on the left side wall of the machine body (1); a discharge outlet (7) is provided on the right side wall of the machine body (1); a controller (5) is installed on the left side wall of the machine body (1) and above the feed inlet (6); both side walls of the feed inlet (6) are connected to a kiln tail discharge guide plate (8) via a first support rod (28); both side walls of the discharge outlet (7) are connected to a first sorting discharge guide plate (9) and a second sorting discharge guide plate (27) via a second support rod (30); and the right end of the kiln tail discharge guide plate (8) is connected to a first auxiliary guide block (10). The first sorting and discharging guide plate (9) and the second sorting and discharging guide plate (27) are connected to the left ends of a second auxiliary guide block (11); a color differentiation sensor (12) is installed on the left side of the inner top of the machine body (1); a support column (13) is installed on the inner top of the machine body (1) and on the right side of the color differentiation sensor (12); a probe (14) is installed on the bottom of the support column (13); an active conveying roller (29) is installed below the first auxiliary guide block (10); a driven conveying roller (4) is installed on the right side of the active conveying roller (29); and a plurality of equally spaced conveying rollers (29) and driven conveying rollers (4) are installed between the active conveying roller (29) and the driven conveying roller (4). Support rollers (22) are arranged at intervals, the front and rear ends of the active conveying roller (29), the driven conveying roller (4) and the plurality of support rollers (22) are respectively connected to the front and rear inner side walls of the machine body (1) through a support seat (23), the rear end of the active conveying roller (29) passes through the support seat (23) and the rear side wall of the machine body (1) in sequence and is connected to a motor (25) through a coupling (24), the bottom of the motor (25) is connected to the rear side wall of the machine body (1) through a motor mounting seat (26), the active conveying roller (29) and the driven conveying roller (4) are connected through a conveyor belt (3), and a first conveyor belt (3) is provided on the upper surface of the conveyor belt (3) at the rear side. A push block (15), a second push block (16) is arranged on the right side of the first push block (15), a first telescopic cylinder (19) is installed at the middle of the rear end surface of the body (1), a second telescopic cylinder (20) is installed on the front end surface of the body (1) and located on the right side of the first telescopic cylinder (19), push rods of the first telescopic cylinder (19) and the second telescopic cylinder (20) both pass through the side wall of the body (1) and are respectively connected to the first push block (15) and the second push block (16), a partition block (18) is arranged on the right side of the second push block (16), and the top of the partition block (18) is connected to the top of the body (1) via a connecting column (17).
2. The automatic color separation and brick picking system for tiles at the end of a kiln according to claim 1 is characterized by: The color distinction sensor (12) is an Astro Boy CL2 color distinction sensor.
3. The automatic color separation and brick picking system for tiles at the end of a kiln according to claim 1 is characterized by: The model of the probe (14) is CLH-L41.
4. The automatic color separation and brick picking system for tiles at the end of a kiln according to claim 1 is characterized by: The first telescopic cylinder (19) and the second telescopic cylinder (20) are both connected to the side wall of the machine body (1) via a support frame (21).
5. The automatic color separation and brick picking system for tiles at the end of a kiln according to claim 1 is characterized by: The color distinction sensor (12) is electrically connected to the probe (14), and the color distinction sensor (12) is electrically connected to the controller (5).
6. The automatic color separation and brick picking system for kiln tail according to claim 1 is characterized by: The first telescopic cylinder (19) and the second telescopic cylinder (20) are electrically connected to the controller (5).
7. The automatic color separation and brick picking system for tiles at the end of a kiln according to claim 1 is characterized by: The bottoms of the first push block (15), the second push block (16) and the partition block (18) are not in contact with the upper surface of the conveyor belt (3).