Automatic single bottle sorting system based on three-axis mechanical servo mechanism and laser sensor
By designing an automatic single bottle picking system based on three-axis mechanical servo mechanism and laser sensor in a cold storage environment, the problems of low efficiency and high error rate of traditional picking methods are solved, and efficient and accurate picking effects are achieved, reducing labor costs.
Patent Information
- Application Number
- CN202421682999.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In cold storage environments, the traditional single-bottle picking method is inefficient, has high error rate and high labor cost, making it difficult to meet the needs of efficient and accurate picking.
An automatic single bottle picking system based on three-axis mechanical servo mechanism and laser sensor is designed to achieve efficient and accurate selection of bottles through electric sliding tables, adjustment mechanisms and clamping mechanisms.
It realizes efficient and accurate selection of bottled items, significantly improves the selection efficiency, reduces the error rate, and reduces labor costs.
Smart Images
Figure CN222872780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation, in particular to an automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor. Background Art
[0002] With the development of automation technology, how to achieve efficient and accurate picking of stored items in a specific environment has become a key requirement of the industry.
[0003] Cold storage refers to the use of artificial means to create an environment with a different temperature or humidity from the outdoor environment. It is also a constant temperature and humidity storage equipment for food, liquids, chemicals, medicines, vaccines, scientific experiments, etc. When picking items stored in the cold storage, especially for bottled items in the cold storage, due to the particularity of the environment, the traditional picking method has problems such as low efficiency, high error rate, and high labor cost. Therefore, it is necessary to design an automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor. Utility Model Content
[0004] The utility model aims to provide an automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor to solve the technical problems in the above background.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor, comprising a base, a stand fixed on the top of the base and a top plate fixed on the stand, two electric slides are arranged on the top plate, the output end of the electric slide is connected to the slide seat, a mounting frame is fixed between the two electric slides, a clamping seat is installed below the mounting frame through a connecting frame, an adjusting mechanism for adjusting the position of the connecting frame in the X-axis and Y-axis directions is arranged in the mounting frame, a clamping mechanism for grabbing the bottle in the material frame is arranged in the clamping seat, the height of the slide seat is adjusted by the electric slide, thereby adjusting the height of the mounting frame, the position of the connecting frame in the X-axis and Y-axis directions is adjusted by the adjusting mechanism, thereby adjusting the position of the clamping seat according to the position of the bottle in the material frame below the clamping seat, and finally the bottle is clamped by the clamping mechanism, and the bottle is clamped and placed in the shipping material frame.
[0006] In a further embodiment, the adjustment mechanism includes an X-axis transverse shifting plate arranged in the mounting frame, an X-axis transverse shifting servo motor is provided on the X-axis transverse shifting plate, the output end of the X-axis transverse shifting servo motor is connected to the first transverse shifting seat, a Y-axis transverse shifting plate is fixed on the first transverse shifting seat, a Y-axis transverse shifting servo motor is provided on the Y-axis transverse shifting plate, the output end of the Y-axis transverse shifting servo motor is connected to the second transverse shifting seat, the connecting frame is fixed on the second transverse shifting seat, the first transverse shifting seat is pushed to move on the X-axis transverse shifting plate by the X-axis transverse shifting servo motor, and then the Y-axis transverse shifting plate is driven to move along the X-axis direction, the second transverse shifting seat is pushed to move on the Y-axis transverse shifting plate by the Y-axis transverse shifting servo motor, and then the connecting frame is driven to move along the Y-axis direction, so as to realize the adjustment of the X-axis and Y-axis positions of the clamping seat.
[0007] In a further embodiment, the clamping mechanism includes a first clamping chamber and a second clamping chamber opened in the clamping seat, and the first clamping chamber and the second clamping chamber are both provided with a lifting cylinder, and the output end of the lifting cylinder is connected to the mounting plate, and an electric clamp is provided at the bottom of the mounting plate in the first clamping chamber, and a vacuum suction cup is provided at the bottom of the mounting plate in the second clamping chamber. The mounting plate is pushed downward by the lifting cylinder, and the electric clamp and the vacuum suction cup are respectively pushed out of the first clamping chamber and the second clamping chamber. According to the different bottles, the electric clamp or the vacuum suction cup is selected to grab the bottles to ensure the stability and safety of the picking process.
[0008] In a further embodiment, a detection camera is provided in the middle of the bottom of the clamping seat, and laser sensor bodies are provided at the four corners of the bottom of the clamping seat. The detection camera is used to photograph and observe the material frame below the clamping seat, and the laser sensor body is used to facilitate the subsequent picking of bottles.
[0009] In a further embodiment, guide rods are provided in the first clamping chamber and the second clamping chamber, and through holes slidably matched with the guide rods are opened on the mounting plate. The guide rods match the through holes, so that the mounting plate moves stably.
[0010] In a further embodiment, a material frame track is provided under the clamping seat, and a stacker is provided on one side of the material frame track. The stacker cooperates with the material frame track to transport the material frame equipped with bottles to the bottom of the clamping seat. After the bottles are picked and placed in the shipping material frame, the shipping material frame is pushed out by the stacker.
[0011] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the height of the slide seat is adjusted by an electric slide, and then the height of the mounting frame is adjusted, the position of the connecting frame in the X-axis and Y-axis directions is adjusted by an adjusting mechanism, and then the position of the clamping seat is adjusted according to the position of the bottle in the material frame below the clamping seat, and then the bottle is clamped by the clamping mechanism, and the bottle is clamped and placed in the shipping material frame, thereby realizing efficient and accurate picking of bottled items, significantly improving picking efficiency, reducing error rate, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the structure of the regulating mechanism of the utility model;
[0014] Figure 3 This is a schematic diagram of the structure of the clamping seat of the utility model;
[0015] The accompanying drawings are marked as: base 1, stand 2, top plate 3, electric slide 4, slide seat 5, mounting frame 6, X-axis transverse movement plate 7, X-axis transverse movement servo motor 8, first transverse movement seat 9, Y-axis transverse movement plate 10, Y-axis transverse movement servo motor 11, second transverse movement seat 12, connecting frame 13, clamping seat 14, material frame rail 15, first clamping chamber 16, second clamping chamber 17, lifting cylinder 18, mounting plate 19, electric clamp 20, vacuum suction cup 21, detection camera 22, laser sensor body 23. DETAILED DESCRIPTION
[0016] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.
[0017] See also Figure 1-3The utility model provides a technical solution: an automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor, comprising a base 1, a stand 2 fixed on the top of the base 1 and a top plate 3 fixed on the stand 2, two electric slides 4 are arranged on the top plate 3, the output end of the electric slide 4 is connected to the slide seat 5, a mounting frame 6 is fixed between the two electric slides 4, a clamping seat 14 is installed below the mounting frame 6 through a connecting frame 13, an adjusting mechanism for adjusting the position of the connecting frame 13 in the X-axis and Y-axis directions is arranged in the mounting frame 6, a clamping mechanism for grabbing the bottle in the material frame in the cold storage is arranged in the clamping seat 14, the height of the slide seat 5 is adjusted by the electric slide 4, and then the height of the mounting frame 6 is adjusted, the position of the connecting frame 13 in the X-axis and Y-axis directions is adjusted by the adjusting mechanism, and then the position of the clamping seat 14 is adjusted according to the position of the bottle in the material frame below the clamping seat 14, and finally the bottle is clamped by the clamping mechanism, and the bottle is clamped and put into the shipping material frame.
[0018] In a further embodiment, the adjustment mechanism includes an X-axis transverse shift plate 7 arranged in the mounting frame 6, an X-axis transverse shift servo motor 8 is arranged on the X-axis transverse shift plate 7, an output end of the X-axis transverse shift servo motor 8 is connected to a first transverse shift seat 9, a Y-axis transverse shift plate 10 is fixed on the first transverse shift seat 9, a Y-axis transverse shift plate 10 is provided with a Y-axis transverse shift servo motor 11, an output end of the Y-axis transverse shift servo motor 11 is connected to a second transverse shift seat 12, a connecting frame 13 is fixed on the second transverse shift seat 12, and a The X-axis transverse shift servo motor 8 pushes the first transverse shift seat 9 to move on the X-axis transverse shift plate 7, thereby driving the Y-axis transverse shift plate 10 to move along the X-axis direction, and the Y-axis transverse shift servo motor 11 pushes the second transverse shift seat 12 to move on the Y-axis transverse shift plate 10, thereby driving the connecting frame 13 to move along the Y-axis direction, thereby realizing the adjustment of the position of the clamping seat 14 in the X-axis and Y-axis directions, wherein the first transverse shift seat 9 slides with the X-axis transverse shift plate 7, and the second transverse shift seat 12 slides with the Y-axis transverse shift plate 10.
[0019] In a further embodiment, the clamping mechanism includes a first clamping chamber 16 and a second clamping chamber 17 opened in the clamping seat 14, and a lifting cylinder 18 is provided in the first clamping chamber 16 and the second clamping chamber 17. The output end of the lifting cylinder 18 is connected to the mounting plate 19, and an electric clamping claw 20 is provided at the bottom of the mounting plate 19 located in the first clamping chamber 16, and a vacuum suction cup 21 is provided at the bottom of the mounting plate 19 located in the second clamping chamber 17. The mounting plate 19 is pushed downward by the lifting cylinder 18, so that the electric clamping claw 20 and the vacuum suction cup 21 are pushed out of the first clamping chamber 16 and the second clamping chamber 17 respectively. The electric clamping claw 20 or the vacuum suction cup 21 is selected according to the different bottles to grab the bottles, so as to ensure the stability and safety of the picking process, wherein the vacuum suction cup 21 is connected to the vacuum equipment through a connecting pipe, and the vacuum equipment is sucked or inflated to complete the vacuum suction cup 21 to suck or release the bottle.
[0020] In a further embodiment, a detection camera 22 is provided in the middle of the bottom of the clamping seat 14, and laser sensor bodies 23 are provided at the four corners of the bottom of the clamping seat 14. The detection camera 22 is provided to photograph and observe the material frame below the clamping seat 14, and the laser sensor body 23 is provided to facilitate the subsequent picking of bottles.
[0021] In a further embodiment, guide rods are provided in the first clamping chamber 16 and the second clamping chamber 17, and a through hole slidably matched with the guide rod is opened on the mounting plate 19, and the guide rod cooperates with the through hole to make the mounting plate 19 move stably.
[0022] In a further embodiment, a material frame track 15 is provided under the clamping seat 14, and a stacker is provided on one side of the material frame track 15. The stacker cooperates with the material frame track 15 to transport the material frame containing bottles to the bottom of the clamping seat 14. After the bottles are picked and placed in the shipping material frame, the shipping material frame is moved out by the stacker.
[0023] Working principle: The material frame equipped with bottles is transported to the bottom of the clamping seat 14 through the cooperation of the stacking machine and the material frame track 15, and the height of the slide seat 5 is adjusted by the electric slide 4, and then the height of the mounting frame 6 is adjusted, and the first transverse seat 9 is pushed to move on the X-axis transverse plate 7 by the X-axis transverse servo motor 8, and then the Y-axis transverse plate 10 is driven to move along the X-axis direction, and the second transverse seat 12 is pushed to move on the Y-axis transverse plate 10 by the Y-axis transverse servo motor 11, and then the connecting frame 13 is driven to move along the Y-axis direction, so as to adjust the position of the clamping seat 14 in the X-axis and Y-axis directions, and the mounting plate 19 is pushed downward by the lifting cylinder 18, so as to facilitate the electric clamp 20 and the vacuum suction cup 21 to be pushed out of the first clamping chamber 16 and the second clamping chamber 17 respectively, and the electric clamp 20 or the vacuum suction cup 21 is selected according to the different bottles to grab the bottles, and the bottles are clamped and placed in the shipping material frame.
[0024] The specific implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details in the above-mentioned specific implementation modes. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. An automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor, comprising a base (1), a stand (2) fixed on the top of the base (1), and a top plate (3) fixed on the stand (2), characterized in that: Two electric slides (4) are arranged on the top plate (3), the output end of the electric slides (4) is connected to the slide seat (5), a mounting frame (6) is fixed between the two electric slides (4), a clamping seat (14) is installed below the mounting frame (6) through a connecting frame (13), an adjusting mechanism for adjusting the position of the connecting frame (13) in the X-axis and Y-axis directions is arranged in the mounting frame (6), and a clamping mechanism for grabbing bottles in the material frame is arranged in the clamping seat (14).
2. The automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor according to claim 1 is characterized in that: The adjustment mechanism comprises an X-axis transverse shift plate (7) arranged in the mounting frame (6), an X-axis transverse shift servo motor (8) is arranged on the X-axis transverse shift plate (7), an output end of the X-axis transverse shift servo motor (8) is connected to a first transverse shift seat (9), a Y-axis transverse shift plate (10) is fixed on the first transverse shift seat (9), a Y-axis transverse shift plate (10) is provided with a Y-axis transverse shift servo motor (11), an output end of the Y-axis transverse shift servo motor (11) is connected to a second transverse shift seat (12), and the connecting frame (13) is fixed on the second transverse shift seat (12).
3. The automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor according to claim 1 is characterized in that: The clamping mechanism comprises a first clamping chamber (16) and a second clamping chamber (17) which are opened in a clamping seat (14); a lifting cylinder (18) is provided in each of the first clamping chamber (16) and the second clamping chamber (17); an output end of the lifting cylinder (18) is connected to a mounting plate (19); an electric clamping claw (20) is provided at the bottom of the mounting plate (19) located in the first clamping chamber (16); and a vacuum suction cup (21) is provided at the bottom of the mounting plate (19) located in the second clamping chamber (17).
4. The automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor according to claim 1 is characterized in that: A detection camera (22) is provided in the middle of the bottom of the clamping seat (14), and laser sensor bodies (23) are provided at the four corners of the bottom of the clamping seat (14).
5. The automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor according to claim 3 is characterized in that: The first clamping chamber (16) and the second clamping chamber (17) are both provided with guide rods, and the mounting plate (19) is provided with through holes that are slidably matched with the guide rods.
6. The automatic single bottle picking system based on a three-axis mechanical servo mechanism and a laser sensor according to claim 1 is characterized in that: A material frame track (15) is provided below the clamping seat (14), and a stacking machine is provided on one side of the material frame track (15).