Cleaning device for metal processing

By designing a metal processing cleaning device including multiple spray holes and adjustable baffles, the problem of waste of water resources in the prior art is solved, and efficient cleaning of metal workpieces and effective utilization of water resources are achieved.

CN222872817UActive Publication Date: 2025-05-16QIANWEI NANAN MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420413755.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-05-16
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

During the cleaning process, the existing cleaning devices for metal processing have caused some water to directly contact the metal surface due to the fixed spray range of the brush plate water pipe during the cleaning process, resulting in waste of water resources.

Method used

A cleaning device for metal processing is designed, including a workbench, clamping parts, movable racks, cleaning racks and baffles. The motor, push rod and motor are controlled by installing the controller. The clamping components drive the two-way screw and fixture to rotate, the movable frame drives the cleaning rack and the water inlet pipe to rotate, and multiple spray holes and adjustable baffles are installed on the cleaning rack. The springs and stops are used to improve the sealing effect of the spray holes, ensuring that the water can be completely washed to the metal surface.

Benefits of technology

Through multiple spray holes and adjustable baffle design, comprehensive spray cleaning of metal workpieces is achieved, reducing cleaning time, ensuring effective utilization of water resources, and avoiding waste of water resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222872817U_ABST
    Figure CN222872817U_ABST
Patent Text Reader

Abstract

The utility model discloses a cleaning device for metal processing, and relates to the technical field of metal. A controller is fixedly installed at one end of the workbench, a clamping component is arranged at the top of the workbench and used for clamping and limiting a metal workpiece, a movable frame is slidably installed at the position, at the top of the clamping component, of the top of the workbench through a plurality of electric push rods, and a lead screw is rotationally connected to the interior of the movable frame through a bearing. A motor is fixedly installed at the other end of the movable frame, and an output shaft at one end of the motor is fixedly connected with the lead screw. The spraying holes are formed, metal workpieces can be comprehensively sprayed and cleaned at a time, the cleaning time of the metal workpieces is shortened, the baffles are moved and adjusted, the redundant spraying holes can be shielded through the baffles according to the different lengths of the metal workpieces, and the cleaning efficiency is improved. Therefore, it can be guaranteed that water is completely sprayed to the surface of the metal workpiece, waste of water resources is reduced, and working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metals, in particular to a cleaning device for metal processing. Background Art

[0002] Metal generally refers to a class of substances that have a unique luster (i.e., strong reflection of visible light) but are opaque, ductile, and have thermal and electrical conductivity. Metals are simple substances composed of metallic elements, which are widely present in nature and are widely used in life. They are a very important and most widely used class of substances in modern industry.

[0003] When metal is processed, it is usually necessary to clean it. At present, most of the processed metals are cleaned manually. This cleaning method not only has low cleaning efficiency, but also consumes a lot of labor and is time-consuming and labor-intensive.

[0004] In the prior art, a Chinese patent with publication number CN213915042U has been proposed to solve the above-mentioned technical problems. The technical solution disclosed in the patent document is as follows: A cleaning device for metal processing, including a cleaning box, a driving mechanism is provided on the top of the cleaning box, and a clamping mechanism is provided on the bottom of the inner cavity of the cleaning box. The utility model sets a driving mechanism to enable the brush plate to reciprocate left and right to clean the metal surface to be cleaned, and sets a clamping mechanism to clamp and fix metals of different sizes. In addition, the rotation of the second motor on the clamping mechanism can drive the clamping block to rotate, thereby rotating the metal, and cooperating with the brush plate to comprehensively clean the metal to be cleaned, thereby improving the cleaning efficiency. However, due to the fact that the spraying range of the brush plate water pipe in the device is fixed, part of the sprayed water cannot directly contact the metal surface, which easily causes the problem of waste of water resources. Summary of the invention

[0005] The purpose of the utility model is to provide a cleaning device for metal processing to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A cleaning device for metal processing comprises a workbench; a controller is fixedly installed at one end of the workbench, a clamping component is arranged on the top of the workbench, and the clamping component is used to clamp and limit the metal workpiece; a movable frame is slidably installed on the top of the workbench at the top of the clamping component through a plurality of electric push rods, a screw rod is rotatably connected inside the movable frame through a bearing, a motor is fixedly installed on the other end of the movable frame, and an output shaft at one end of the motor is fixedly connected to the screw rod; a cleaning frame is slidably installed on the bottom of the movable frame, the cleaning frame is rotatably connected to the periphery of the screw rod, a water inlet pipe is slidably installed on the top of the movable frame, the water inlet pipe is fixedly connected to the top of the cleaning frame, a cleaning brush is fixedly installed on the bottom of the cleaning frame, a plurality of spray holes are opened inside the cleaning frame, each spray hole is staggeredly connected with the cleaning brush, baffles are inserted on both sides of the cleaning frame, a part of the baffle blocks the top of the spray hole, a plug is inserted on one end of the baffle, the plug is embedded in the inside of the cleaning frame, a plurality of through holes matching the shape of the plug are opened on one end of the baffle, and pull blocks are fixedly installed on both sides of the cleaning frame.

[0008] By installing a controller, the motor, electric push rod and electric motor can be controlled, so that the user can use the device conveniently. After the clamping component clamps the metal workpiece, according to the different lengths of the metal workpiece, the user can pull the pull block to both sides to move and adjust the baffle, so that the range of the baffle covering the spray hole can be adjusted, so as to facilitate the adjustment of the range of spray cleaning, ensuring that subsequent water can completely rinse the surface of the metal workpiece, reducing the waste of water resources, and the position of the baffle inside the cleaning rack can be limited by the plug.

[0009] A further improvement of the technical solution of the utility model is that the clamping component includes a motor, which is fixedly connected to one side of the workbench, a bidirectional screw is rotatably installed inside the workbench through a bearing, the bidirectional screw is fixedly connected to the output shaft on the other side of the motor, a clamp is slidably installed on the top of the workbench, and the clamp is rotatably connected to the periphery of the bidirectional screw.

[0010] The above technical solution is adopted. In this solution, when the motor drives its output shaft to rotate, it can drive the bidirectional screw to rotate, and at the same time drive the two clamps to rotate inward, so that metals of different lengths can be clamped, which is convenient for subsequent flushing of the metal.

[0011] A further improvement of the technical solution of the utility model is that a plurality of water leakage holes are opened on the surface of the workbench, and the water leakage holes are located at both ends of the clamp.

[0012] By adopting the above technical solution, in this solution, water can be prevented from accumulating on the top of the workbench and affecting the service life of the device by providing a water leakage hole.

[0013] A further improvement of the technical solution of the utility model is that a plurality of springs are fixedly installed inside the baffle, a block is fixedly installed at the bottom of each spring, each block corresponds to each spray hole, and the block is embedded in the inside of the spray hole, and the bottoms on both sides of the block are inclined inwardly inclined.

[0014] The above-mentioned technical scheme is adopted. In this scheme, the block can be installed by installing a spring, and the elastic force of the spring itself can be used to squeeze the block downward. When the block moves to just above the spray hole, the spring can squeeze the block into the inside of the spray hole, thereby improving the sealing effect of the spray hole and avoiding water from flowing out through the blocked spray hole and causing waste. By setting the bottom of both sides of the block to an inclined shape inclined inward, during the process of moving the baffle, the block can be easily inserted into the inside of the baffle, thereby avoiding affecting the movement of the baffle inside the cleaning rack.

[0015] A further improvement of the technical solution of the utility model is that a limiting frame is slidably installed at the bottom of the movable frame at both ends of the cleaning frame, and the top inside the limiting frame and the bottom of the baffle are located on the same horizontal line.

[0016] The above technical solution is adopted. In this solution, the part of the baffle that moves to both sides can be supported and limited by installing a limit frame, so as to prevent the baffle from bending downward due to too little contact with the inside of the cleaning rack, thereby protecting the baffle.

[0017] A further improvement of the technical solution of the utility model is that a limiting block is fixedly installed on the top of the limiting frame, a movable groove matching the shape of the limiting block is opened inside the movable frame, and the limiting block is slidably connected to the inside of the movable groove.

[0018] The above technical solution is adopted. In this solution, the sliding track of the limit frame at the bottom of the movable frame can be guided and limited by installing the limit block, so as to facilitate the limit frame to move synchronously with the cleaning frame.

[0019] A further improvement of the technical solution of the utility model is that a sliding block is fixedly installed on the top of the cleaning frame, a sliding groove matching the shape of the sliding block is provided inside the movable frame, and the sliding block is slidably connected with the inside of the sliding groove.

[0020] The above technical solution is adopted. In this solution, the cleaning rack and the movable rack can be connected by installing a slider, and the sliding rule of the cleaning rack at the bottom of the movable rack can be guided and limited, ensuring that the cleaning rack can maintain linear movement.

[0021] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0022] 1. The utility model provides a cleaning device for metal processing. By opening a plurality of spray holes, the metal workpiece can be fully sprayed and cleaned at one time. There is no need to move the cleaning frame to both sides, thereby reducing the time for cleaning the metal workpiece. According to the different lengths of the metal workpiece, the baffle can be moved and adjusted, and the range of the baffle covering the spray hole can be adjusted at the same time, so as to facilitate the adjustment of the spray cleaning range, ensure that the subsequent water can completely rinse the surface of the metal workpiece, and reduce the waste of water resources.

[0023] 2. The utility model provides a cleaning device for metal processing, which can improve the sealing effect of the spray hole by installing a spring and a block, and can also facilitate the movement of the block inside the baffle to avoid affecting the movement of the baffle.

[0024] 3. The utility model provides a cleaning device for metal processing, which can support the part of the baffle that moves to both sides by installing a limit frame, so as to prevent the baffle from bending downward due to too little contact with the inside of the cleaning frame, thereby protecting the baffle. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described below in conjunction with the accompanying drawings.

[0026] Figure 1 It is a three-dimensional diagram of the utility model;

[0027] Figure 2 A stereogram of the second viewing angle of the entire utility model;

[0028] Figure 3 It is a schematic diagram of the partial structure of the movable frame section of the utility model;

[0029] Figure 4 It is a schematic diagram of the partial structure of the cleaning rack of the utility model;

[0030] Figure 5 It is a schematic diagram of the partial structure of the cleaning rack of the utility model;

[0031] Figure 6 This is a schematic diagram of a partial explosion structure of a cleaning rack section of the utility model;

[0032] Figure 7 For the utility model Figure 5 The enlarged structural diagram at A in the middle;

[0033] Figure 8 It is a schematic diagram of the partial structure of the workbench section of the utility model.

[0034] In the figure: 1. workbench; 101. water leakage hole; 2. movable frame; 3. cleaning frame; 301. water inlet pipe; 302. slider; 303. cleaning brush; 304. spray hole; 4. controller; 5. clamping component; 501. motor; 502. bidirectional screw; 503. fixture; 6. electric push rod; 7. electric motor; 701. screw rod; 8. baffle; 801. pull block; 9. limit frame; 901. limit block; 10. plug; 11. block; 12. spring. DETAILED DESCRIPTION

[0035] The present invention is further described in detail below in conjunction with the embodiments:

[0036] Example 1

[0037] like Figure 1 , Figure 3 and Figure 5 As shown, the utility model provides a cleaning device for metal processing, including a workbench 1; a controller 4 is fixedly installed at one end of the workbench 1, a clamping component 5 is arranged on the top of the workbench 1, and the clamping component 5 is used to clamp and limit the metal workpiece, and a movable frame 2 is slidably installed on the top of the workbench 1 on the top of the clamping component 5 through a plurality of electric push rods 6, and the interior of the movable frame 2 is rotatably connected with a screw rod 701 through a bearing, and a motor 7 is fixedly installed on the other end of the movable frame 2, and the output shaft at one end of the motor 7 is fixedly connected to the screw rod 701, a cleaning frame 3 is slidably installed on the bottom of the movable frame 2, and the cleaning frame 3 is rotatably connected to the periphery of the screw rod 701, and a water inlet pipe is slidably installed on the top of the movable frame 2 301, the water inlet pipe 301 is fixedly connected to the top of the cleaning rack 3, a cleaning brush 303 is fixedly installed at the bottom of the cleaning rack 3, a plurality of spray holes 304 are opened inside the cleaning rack 3, each spray hole 304 is staggeredly connected with the cleaning brush 303, baffles 8 are inserted on both sides of the cleaning rack 3, part of the baffle 8 blocks the top of the spray hole 304, one end of the baffle 8 is inserted with a plug 10, the plug 10 is embedded with the inside of the cleaning rack 3, one end of the baffle 8 is opened with a plurality of through holes matching the shape of the plug 10, pull blocks 801 are fixedly installed on both sides of the cleaning rack 3, a plurality of water leakage holes 101 are opened on the surface of the workbench 1, and the water leakage holes 101 are located at both ends of the clamp 503.

[0038] In this embodiment, the controller 4 is installed to control the motor 501, the electric push rod 6 and the motor 7, so that the user can use the device conveniently. After the clamping component 5 clamps the metal workpiece, according to the different lengths of the metal workpiece, the user can pull the pull block 801 to both sides to move and adjust the baffle 8, so that the range of the baffle 8 covering the spray hole 304 can be adjusted, so as to facilitate the adjustment of the range of spray cleaning, ensuring that subsequent water can completely rinse the surface of the metal workpiece, reducing the waste of water resources, and using the plug 10 to limit the position of the baffle 8 inside the cleaning rack 3. By opening the leakage hole 101, it can be avoided that water is retained on the top of the workbench 1 and affects the service life of the device.

[0039] Example 2

[0040] like Figure 1 and Figure 8 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the clamping component 5 includes a motor 501, which is fixedly connected to one side of the workbench 1, and a bidirectional screw 502 is rotatably installed inside the workbench 1 through a bearing, and the bidirectional screw 502 is fixedly connected to the output shaft on the other side of the motor 501, and a clamp 503 is slidably installed on the top of the workbench 1, and the clamp 503 is rotatably connected to the periphery of the bidirectional screw 502.

[0041] In this embodiment, when the motor 501 drives its output shaft to rotate, it can drive the bidirectional screw 502 to rotate, and at the same time drive the two clamps 503 to rotate inward, so as to clamp metals of different lengths, facilitating subsequent flushing of the metal.

[0042] Example 3

[0043] like Figure 5 and Figure 7 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a plurality of springs 12 are fixedly installed inside the baffle 8, a block 11 is fixedly installed at the bottom of each spring 12, each block 11 corresponds to each spray hole 304, and the block 11 is embedded in the inside of the spray hole 304, and the bottoms on both sides of the block 11 are inclined surfaces inclined inward.

[0044] In this embodiment, the stopper 11 can be installed by installing the spring 12, and the elastic force of the spring 12 itself can be used to squeeze the stopper 11 downward. When the stopper 11 moves to the top of the spray hole 304, the spring 12 can squeeze the stopper 11 into the inside of the spray hole 304, thereby improving the sealing effect of the spray hole 304 and avoiding water from flowing out through the blocked spray hole 304 and causing waste. By setting the bottom of both sides of the stopper 11 to an inclined surface shape inclined inwardly, during the movement of the baffle 8, the stopper 11 can be easily inserted into the inside of the baffle 8 upward, thereby avoiding affecting the movement of the baffle 8 inside the cleaning rack 3.

[0045] Example 4

[0046] like Figure 1 , Figure 3 and Figure 4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a limiting frame 9 is slidably installed at the bottom of the movable frame 2 at both ends of the cleaning frame 3, the top of the limiting frame 9 and the bottom of the baffle 8 are located at the same horizontal line, and a limiting block 901 is fixedly installed on the top of the limiting frame 9, and a movable groove matching the shape of the limiting block 901 is opened inside the movable frame 2, and the limiting block 901 is slidably connected to the inside of the movable groove, a sliding block 302 is fixedly installed on the top of the cleaning frame 3, and a sliding groove matching the shape of the sliding block 302 is opened inside the movable frame 2, and the sliding block 302 is slidably connected to the inside of the sliding groove.

[0047] In this embodiment, by installing the limit frame 9, the part of the baffle 8 that moves to both sides can be supported and limited, so as to avoid the baffle 8 from bending downward due to too little contact with the inside of the cleaning rack 3, thereby protecting the baffle 8. By installing the limit block 901, the sliding trajectory of the limit frame 9 at the bottom of the movable rack 2 can be guided and limited, so as to facilitate the limit frame 9 to move synchronously with the cleaning rack 3. By installing the slider 302, the cleaning rack 3 and the movable rack 2 can be connected, and at the same time, the sliding rule of the cleaning rack 3 at the bottom of the movable rack 2 can be guided and limited, so as to ensure that the cleaning rack 3 can maintain a straight line movement.

[0048] The working principle of the metal processing cleaning device is described in detail below.

[0049] like Figure 1-Figure 8As shown, the user places the metal workpiece to be cleaned between the two clamps 503, and uses the motor 501 to drive the bidirectional screw 502 to rotate, so that the clamp 503 can be driven to clamp and limit the metal workpiece. According to the different lengths of the metal workpiece, the user can pull the pull block 801 to both sides, and at the same time drive the baffle 8 to move, and adjust the blocked range of the spray hole 304, so as to adjust the range of spray cleaning, and ensure that the subsequent water can completely rinse the surface of the metal workpiece. After the adjustment is completed, the baffle 8 is limited by the plug 10, and the user then connects the water inlet pipe 301 to the external water irrigation equipment. Water can enter the interior of the cleaning rack 3 through the water inlet pipe 301, and then be discharged through the unblocked spray hole 304, so as to clean the metal workpiece in both directions, and use the motor 7 to drive the screw 701 to rotate, and at the same time drive the cleaning rack 3 to move, so as to expand the range of the cleaning rack 3 for metal workpiece flushing and improve work efficiency.

[0050] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A cleaning device for metal processing, comprising a workbench (1); characterized in that: A controller (4) is fixedly mounted on one end of the workbench (1); a clamping component (5) is arranged on the top of the workbench (1); the clamping component (5) is used to clamp and limit the metal workpiece; a movable frame (2) is slidably mounted on the top of the workbench (1) on the top of the clamping component (5) via a plurality of electric push rods (6); a screw rod (701) is rotatably connected to the inside of the movable frame (2) via a bearing; a motor (7) is fixedly mounted on the other end of the movable frame (2); an output shaft at one end of the motor (7) is fixedly connected to the screw rod (701); a cleaning frame (3) is slidably mounted on the bottom of the movable frame (2); the cleaning frame (3) is rotatably connected to the periphery of the screw rod (701); a water inlet is slidably mounted on the top of the movable frame (2); A water inlet pipe (301) is fixedly connected to the top of the cleaning rack (3); a cleaning brush (303) is fixedly installed at the bottom of the cleaning rack (3); a plurality of spray holes (304) are provided inside the cleaning rack (3); each of the spray holes (304) is staggeredly connected to the cleaning brush (303); baffles (8) are plugged into both sides of the cleaning rack (3); a portion of the baffle (8) blocks the top of the spray hole (304); a plug (10) is plugged into one end of the baffle (8); the plug (10) is engaged with the inside of the cleaning rack (3); a plurality of through holes matching the shape of the plug (10) are provided at one end of the baffle (8); and pull blocks (801) are fixedly installed on both sides of the cleaning rack (3).

2. A metal processing cleaning device according to claim 1, characterized in that: The clamping component (5) includes a motor (501), which is fixedly connected to one side of the workbench (1); a bidirectional screw (502) is rotatably mounted inside the workbench (1) via a bearing; the bidirectional screw (502) is fixedly connected to an output shaft on the other side of the motor (501); a clamp (503) is slidably mounted on the top of the workbench (1), and the clamp (503) is rotatably connected to the periphery of the bidirectional screw (502).

3. A metal processing cleaning device according to claim 2, characterized in that: A plurality of water leakage holes (101) are provided on the surface of the workbench (1), and the water leakage holes (101) are located at both ends of the clamp (503).

4. A metal processing cleaning device according to claim 1, characterized in that: A plurality of springs (12) are fixedly installed inside the baffle (8), and a block (11) is fixedly installed at the bottom of each spring (12). Each block (11) corresponds to each spray hole (304), and the block (11) is fitted into the inside of the spray hole (304). The bottoms of both sides of the block (11) are in the shape of inclined surfaces inclined inwards.

5. A metal processing cleaning device according to claim 1, characterized in that: The bottom of the movable frames (2) at both ends of the cleaning frame (3) is slidably mounted with a limiting frame (9), and the top inside the limiting frame (9) and the bottom of the baffle (8) are located on the same horizontal line.

6. A metal processing cleaning device according to claim 5, characterized in that: A limiting block (901) is fixedly mounted on the top of the limiting frame (9), and a movable groove matching the shape of the limiting block (901) is provided inside the movable frame (2), and the limiting block (901) is slidably connected to the inside of the movable groove.

7. A metal processing cleaning device according to claim 6, characterized in that: A sliding block (302) is fixedly mounted on the top of the cleaning rack (3), a sliding groove matching the shape of the sliding block (302) is provided inside the movable rack (2), and the sliding block (302) is slidably connected to the inside of the sliding groove.

Citation Information

Patent Citations

  • Cleaning device for metal processing

    CN213915042U