Rotary multidirectional cleaning device for gear machining

By designing a rotary multi-directional cleaning device for gear processing, the simultaneous cleaning of multiple gears is achieved by using positioning components and rotating shafts, the problem of low cleaning speed in the prior art is solved and production efficiency is improved.

CN222872829UActive Publication Date: 2025-05-16JIANGSU YUANLI GEAR CO LTD
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Patent Information

Application Number
CN202421456311.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-16
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing rotary multi-directional cleaning method for gear processing uses rotary multi-directional cleaning method to clean a single gear at a time, and the cleaning speed cannot be improved, which affects production efficiency.

Method used

A rotary multi-directional cleaning for gear processing is designed, and multiple gears are simultaneously cleaned by setting a positioning assembly and a rotating shaft. The positioning assembly locates and limits the gears through the strut and return spring to ensure that the gears do not fall off during cleaning.

Benefits of technology

It realizes cleaning of multiple gears simultaneously, significantly improving cleaning speed and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary multidirectional cleaning for gear machining, which relates to the technical field of gear machining, and comprises a bottom plate, a cleaning mechanism is arranged at the top of the bottom plate, a placing mechanism is arranged at the top of the bottom plate and is used for cleaning a plurality of gears, and the placing mechanism comprises a water retaining component, a water outlet component and a water outlet component, the water blocking device is used for blocking water splashed during cleaning; the rotating assembly is arranged at the top of the bottom plate; the positioning assemblies are arranged in the rotating assembly, the fifteen positioning assemblies are arranged on the surface circumference and linear array of the rotating shaft, the two supporting rods are inserted into a hole in the middle of the gear, and the four reset springs push the four blocking discs through the elasticity of the reset springs so that the two supporting rods can move reversely to position the gear; and one gear can be mounted on each of the left side and the right side of each positioning assembly, so that the multiple gears can be cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a rotary multi-directional cleaning device for gear processing. Background Art

[0002] Gears are key transmission components in mechanical equipment, and their processing quality has an important impact on the performance and life of the equipment. During the gear processing process, cleaning is an important step to ensure the quality of the gears.

[0003] According to the patent name: A rotary multi-directional cleaning machine for gear processing (patent publication number: CN218360904U, patent publication date: 2023-01-24), it includes a cleaning box, a water tank and a high-pressure water pump. A water tank is provided inside the cleaning box, and a lower water tank is provided at the top of the cleaning box. A rotating shaft is installed at the middle position of the top of the cleaning box, and a turntable is welded at the top of the rotating shaft. A first gear is provided on the outer wall of the rotating shaft, and a motor is provided inside the cleaning box, and a second gear is installed at the output end of the motor. Slide rails are provided at the bottom ends of both sides of the cleaning box, and a cylinder is provided inside the slide rails. A connecting block is installed at the output end of the cylinder, an L-shaped plate is installed on one side of the cleaning box, and a water pipe is provided inside the L-shaped plate. A plurality of high-pressure nozzles are installed at one end of the water pipe. The device drives the second gear to engage with the outer wall of the first gear by starting the motor, and drives the filter frame to rotate, so as to facilitate cleaning of gears in different directions.

[0004] Based on the above-mentioned prior art, the existing rotary multi-directional cleaning for gear processing still has the following problems. The traditional method of cleaning gears is usually to fix a single gear on a cleaning rack and then clean it with a high-pressure spray. However, each time a single gear is cleaned, the cleaning speed cannot be improved, affecting production efficiency. For this reason, the utility model provides a rotary multi-directional cleaning for gear processing. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a rotary multi-directional cleaning method for gear processing, which solves the following problems existing in the prior art rotary multi-directional cleaning method for gear processing: the traditional method of cleaning gears is usually to fix a single gear on a cleaning rack and then clean it with a high-pressure spray; however, each time a single gear is cleaned, the cleaning speed cannot be improved, which affects production efficiency.

[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a rotary multi-directional cleaning for gear processing, comprising a bottom plate, a cleaning mechanism is arranged on the top of the bottom plate, a placement mechanism is arranged on the top of the bottom plate for cleaning multiple gears, and the placement mechanism includes:

[0007] A water-blocking assembly is arranged on the top of the bottom plate and is used to block the water splashed during cleaning;

[0008] The rotating assembly is arranged on the top of the bottom plate, and comprises a mounting frame fixedly mounted on the top of the bottom plate, and a rotating shaft is rotatably inserted into the right end of the mounting frame;

[0009] The positioning assembly is arranged inside the rotating assembly, and includes a mounting column fixedly mounted on the surface of the rotating shaft, a U-shaped frame is fixedly mounted on the left and right sides of the mounting column, and the front and rear plates of the U-shaped frame are movably penetrated by two sliding columns, and a baffle is fixedly mounted on the rear end of the sliding column, a support rod is fixedly mounted on the front end of the sliding column, a block is fixedly mounted on the outer end of the support rod, and a return spring is movably sleeved on the surface of the sliding column.

[0010] Preferably, the water retaining assembly comprises a water retaining panel fixedly mounted on the top of the base plate, and a water outlet pipe is fixedly mounted on the rear side of the water retaining panel.

[0011] Preferably, the rotating assembly further comprises a driving motor installed at the right end of the rotating shaft, and the driving motor is installed on the right side of the water retaining wall.

[0012] Preferably, the cleaning mechanism comprises a gantry fixedly mounted on the top of the base plate, a water diversion box is fixedly mounted on the bottom of the horizontal plate of the gantry, nine nozzles are fixedly mounted on the bottom of the water diversion box, and a water inlet pipe is fixedly mounted on the left end of the water diversion box.

[0013] Preferably, fifteen positioning components are installed on the surface circumference and linear array of the rotating shaft.

[0014] Preferably, the left end of the rotating shaft movably passes through the right plate of the water retaining wall and the right plate of the mounting frame and is inserted into the left plate of the mounting frame.

[0015] The utility model provides a rotary multi-directional cleaning device for gear processing. Compared with the prior art, it has the following beneficial effects:

[0016] (1) The rotary multi-directional cleaning device for gear processing is provided with a positioning assembly. Fifteen positioning assemblies are installed on the surface circumference and linear array of the rotating shaft. Two support rods are inserted into the holes in the middle of the gears. Four return springs push four baffles through their own elasticity to make the two support rods move in the opposite direction to position the gears. A gear can be installed on the left and right sides of each positioning assembly, thereby achieving cleaning of multiple gears.

[0017] (2) The gear processing is carried out by a rotary multi-directional cleaning device, in which a clamping block is fixedly installed at one end of a support rod, and the outer side of the clamping block is an arc, and one end of the clamping block protrudes from one side of the support rod, so that after the support rod positions the gear, the clamping block limits the gear and prevents the gear from falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a right-side stereoscopic structural diagram of the utility model;

[0019] Figure 2 It is a three-dimensional structural diagram of the placement mechanism of the utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the positioning component of the utility model;

[0021] Figure 4 It is a three-dimensional structural diagram of the cleaning mechanism of the utility model.

[0022] In the figure: 1-bottom plate, 2-placing mechanism, 21-water retaining assembly, 211-water retaining enclosure, 212-water outlet pipe, 22-rotating assembly, 221-mounting frame, 222-rotating shaft, 223-driving motor, 23-positioning assembly, 231-mounting column, 232-U-shaped frame, 233-block, 234-sliding column, 235-block, 236-reset spring, 237-support rod, 3-cleaning mechanism, 31-gantry, 32-water distribution box, 33-nozzle, 34-water inlet pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] A rotary multi-directional cleaning device for gear processing comprises a bottom plate 1, a cleaning mechanism 3 is arranged on the top of the bottom plate 1, a placing mechanism 2 is arranged on the top of the bottom plate 1 for cleaning a plurality of gears, and the placing mechanism 2 comprises:

[0026] The water-blocking assembly 21 is disposed on the top of the bottom plate 1 and is used to block the water splashed during cleaning;

[0027] The rotating assembly 22 is arranged on the top of the bottom plate 1, and includes a mounting frame 221 fixedly mounted on the top of the bottom plate 1. The right end of the mounting frame 221 is rotatably inserted with a rotating shaft 222. The rotating assembly 22 also includes a driving motor 223 mounted on the right end of the rotating shaft 222. The driving motor 223 is a three-phase asynchronous motor, which is electrically connected to an external power supply and realizes the opening and closing operation through a control panel operated by a person. The driving motor 223 is installed on the right side of the water retaining wall 211. Fifteen positioning assemblies 23 are installed on the surface circumference and linear array of the rotating shaft 222. The left end of the rotating shaft 222 movably penetrates the right plate of the water retaining wall 211 and the right plate of the mounting frame 221 and is inserted into the left plate of the mounting frame 221. The operation of the driving motor 223 drives the rotating shaft 222 to rotate, thereby driving the rotation of multiple positioning assemblies 23;

[0028] The positioning assembly 23 is arranged inside the rotating assembly 22. The positioning assembly 23 is a bilaterally symmetrical structure, including a mounting column 231 fixedly mounted on the surface of the rotating shaft 222. U-shaped frames 232 are fixedly mounted on the left and right sides of the mounting column 231, and the front and rear plates of the U-shaped frame 232 are movably penetrated by two sliding columns 234, and a baffle 235 is fixedly mounted on the rear end of the sliding column 234, and a support rod 237 is fixedly mounted on the front end of the sliding column 234. A clamping block 233 is fixedly mounted on one end of the support rod 237, and the outer side of the clamping block 233 is an arc, and one end of the clamping block 233 protrudes from one side of the support rod 237, so that the support rod 237 is fixedly mounted on the front end of the sliding column 234. After the gears 237 are positioned, the gears are limited by the block 233 to prevent them from falling off. The outer end of the support rod 237 is fixedly installed with a block 233, and the surface of the sliding column 234 is movably covered with a return spring 236. Fifteen positioning components 23 are installed on the surface circumference and linear array of the rotating shaft 222. Two support rods 237 are inserted into the holes in the middle of the gears. The four return springs 236 push the four baffles 235 through their own elasticity to make the two support rods 237 move in the opposite direction to position the gears. A gear can be installed on the left and right sides of each positioning component 23, thereby realizing the cleaning of multiple gears.

[0029] In this embodiment, the water retaining assembly 21 includes a water retaining panel 211 fixedly mounted on the top of the base plate 1 , and a water outlet pipe 212 is fixedly mounted on the rear side of the water retaining panel 211 .

[0030] In this embodiment, the cleaning mechanism 3 includes a gantry 31 fixedly installed on the top of the base plate 1, a water diversion box 32 is fixedly installed at the bottom of the horizontal plate of the gantry 31, and nine nozzles 33 are fixedly installed at the bottom of the water diversion box 32, and a water inlet pipe 34 is fixedly installed at the left end of the water diversion box 32, and the end of the water inlet pipe 34 away from the water diversion box 32 is connected to a high-pressure water pump. The water inlet pipe 34 introduces water into the interior of the water diversion box 32 through the high-pressure water pump, and then sprays it out through the nozzle 33 to clean the gears, and the water dripping after cleaning is discharged through the outlet pipe 212.

[0031] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] During operation, the user first inserts the two support rods 237 into the holes in the middle of the gears. The four return springs 236 push the four baffles 235 through their own elasticity to make the two support rods 237 move in the opposite direction to position the gears. Then the driving motor 223 drives the rotating shaft 222 to rotate, thereby driving the multiple positioning components 23 to rotate. Then the water inlet pipe 34 guides water into the interior of the water diversion box 32 through a high-pressure water pump, and then sprays water through the nozzle 33 to clean the gears. The water dripping after cleaning is discharged through the water outlet pipe 212.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rotary multi-directional cleaning device for gear processing, comprising a bottom plate (1), a cleaning mechanism (3) being arranged on the top of the bottom plate (1), characterized in that: A placement mechanism (2) is provided on the top of the bottom plate (1) for cleaning a plurality of gears, and the placement mechanism (2) comprises: A water blocking component (21) is arranged on the top of the bottom plate (1) and is used to block water splashed during cleaning; A rotating assembly (22) is arranged on the top of the base plate (1), and comprises a mounting frame (221) fixedly mounted on the top of the base plate (1), wherein a rotating shaft (222) is rotatably inserted into the right end of the mounting frame (221); The positioning assembly (23) is arranged inside the rotating assembly (22), and comprises a mounting column (231) fixedly mounted on the surface of the rotating shaft (222); a U-shaped frame (232) is fixedly mounted on the left and right sides of the mounting column (231); and two sliding columns (234) are movably penetrated through the front and rear plates of the U-shaped frame (232); and a baffle plate (235) is fixedly mounted on the rear end of the sliding column (234); a support rod (237) is fixedly mounted on the front end of the sliding column (234); and a block (233) is fixedly mounted on the outer end of the support rod (237); and a return spring (236) is movably sleeved on the surface of the sliding column (234).

2. The rotary multi-directional cleaning device for gear processing according to claim 1, characterized in that: The water retaining assembly (21) comprises a water retaining panel (211) fixedly mounted on the top of the base plate (1), and a water outlet pipe (212) is fixedly mounted on the rear side of the water retaining panel (211).

3. The rotary multi-directional cleaning device for gear processing according to claim 2, characterized in that: The rotating assembly (22) further comprises a driving motor (223) mounted on the right end of the rotating shaft (222), and the driving motor (223) is mounted on the right side of the water retaining wall (211).

4. The rotary multi-directional cleaning device for gear processing according to claim 1, characterized in that: The cleaning mechanism (3) comprises a gantry (31) fixedly mounted on the top of the base plate (1), a water separation box (32) fixedly mounted on the bottom of the horizontal plate of the gantry (31), nine nozzles (33) fixedly mounted on the bottom of the water separation box (32), and a water inlet pipe (34) fixedly mounted on the left end of the water separation box (32).

5. The rotary multi-directional cleaning device for gear processing according to claim 3, characterized in that: Fifteen positioning components (23) are installed on the surface circumference and linear array of the rotating shaft (222).

6. The rotary multi-directional cleaning device for gear processing according to claim 3, characterized in that: The left end of the rotating shaft (222) movably penetrates the right plate of the water retaining wall (211) and the right plate of the mounting frame (221) and is inserted into the interior of the left plate of the mounting frame (221).

Citation Information

Patent Citations

  • Rotary multidirectional cleaning machine for gear machining

    CN218360904U