Product electrostatic cleaning mechanism

By designing an automated product electrostatic cleaning mechanism, using ion rods, air knives and dust pipes for dust cleaning, the problem of low efficiency of traditional manual cleaning is solved, and an efficient and automated cleaning process is achieved, and production efficiency is improved.

CN222872893UActive Publication Date: 2025-05-16SUZHOU IND PARK HAILITONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421570962.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-16
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The dust generated during the cutting of PCB circuit board adheres to the product, affecting product stability, and traditional artificial electrostatic air guns are inefficient in cleaning and waste manpower.

Method used

Design a product electrostatic cleaning mechanism, including a bottom plate, an upper dust box, a lower dust box, a handling assembly and a product vehicle, and use an ion rod, a wind knife and a dust tube for automatic cleaning.

Benefits of technology

It realizes automated dust cleaning, reduces manpower configuration, improves production efficiency, and ensures product stability and continuous operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a product electrostatic cleaning mechanism, which relates to the field of product electrostatic cleaning and comprises a bottom plate, a through groove is arranged in the middle of the bottom plate, support frames are fixedly mounted at the top end of the bottom plate, and an upper dust suction box is arranged between the support frames. A dust suction pipe is installed at the top end of the upper dust suction box and communicates with the interior of the upper dust suction box, a lower dust suction box is installed at the bottom end of the bottom plate and is installed below the through groove, and an air knife and an ion bar are installed in the lower dust suction box and are installed on the two sides of the interior of the lower dust suction box correspondingly; a carrying assembly is arranged on one side of the bottom plate, a product carrier is arranged at the top end of the bottom plate, and a pressing air cylinder is installed at the top end of the product carrier. According to the online cleaning device, the ion bar and the air knife start to work to clean products, meanwhile, the dust suction pipe sucks away dust in a concentrated mode, online cleaning of the products is achieved, one worker is omitted, a production line can work continuously, and the production line efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of product electrostatic cleaning, in particular to a product electrostatic cleaning mechanism. Background Art

[0002] After the PCB circuit board is produced, the panels need to be cut into individual products, and a lot of dust will be generated during the cutting process. Dust adhering to the product will affect the stability of the product, so the dust needs to be removed. The traditional method is to manually use an electrostatic air gun to blow away the dust on the product, but this operation wastes manpower and has low production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a product electrostatic cleaning mechanism to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A product electrostatic cleaning mechanism comprises a base plate, a through slot is provided in the middle position of the base plate, a support frame is fixedly installed on the top of the base plate, an upper dust box is provided between the support frames, the upper dust box is above the through slot, a dust pipe is installed on the top of the upper dust box and is interconnected with the interior of the upper dust box, a lower dust box is installed at the bottom end of the base plate, the lower dust box is installed below the through slot, an air knife and an ion rod are installed inside the lower dust box, the air knife and the ion rod are respectively installed on both sides of the interior of the lower dust box, a conveying assembly is provided on one side of the base plate, a product carrier is provided on the top of the base plate, and a pressing cylinder is installed on the top of the product carrier.

[0006] As a further solution of the utility model: mounting plates are installed on both sides of the top of the upper dust box by screws, a telescopic rod is installed on the mounting plate, a limiting assembly is installed on the end of the telescopic rod, a slide groove is provided on the side of the support frame, the telescopic rod extends to the outside of the support frame through the slide groove, and the upper dust box is connected to the support frame through the mounting plate and the telescopic rod.

[0007] As a further solution of the utility model: the transport assembly includes a chain groove and a slide plate, the chain groove is fixedly installed on one side of the base plate, the slide plate is fixedly installed on the base plate and on one side of the chain groove, a motor is installed at one end of the slide plate, a crawler chain is movably installed on the top of the chain groove, a sprocket is rotatably installed on the top of the slide plate, the sprocket and the crawler chain are meshed with each other, and the motor shaft of the motor is connected to the sprocket through a coupling.

[0008] As a further solution of the utility model: a slide rail is fixedly installed on the top of the base plate, and the slide rail is provided in two pieces and is located below the upper dust extraction box. A slider is fixedly installed on the bottom end of the product carrier, and the slider extends into the slide rail and is slidably connected with the slide rail.

[0009] As a further solution of the utility model: a connecting plate is installed near one end of the product carrier close to the crawler chain, the bottom end of the connecting plate is in contact with the slide plate and the slide plate is slidably connected, and the side surface of the connecting plate is connected to the side surface of the crawler chain.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0011] 1. The product carrier transports the product from the front cutting machine to the dust removal station of the equipment. The ion rod and the air knife start to work to clean the product. At the same time, the dust extraction pipe collects the dust. After the cleaning work is completed, the carrier sends the product to the rear receiving machine for boxing. The product is cleaned online, which reduces one personnel configuration. The production line can operate continuously, greatly improving the production line efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0013] Figure 2 This is a schematic diagram of the support frame structure of the utility model.

[0014] Figure 3 This is a schematic diagram of the structure of the lower dust extraction box of the utility model.

[0015] Figure 4 It is a schematic diagram of the product carrier structure of the utility model.

[0016] Figure 5 This is a schematic diagram of the slider structure of the utility model.

[0017] Notes on figure numbers: 1. Transport assembly; 2. Product carrier; 3. Air knife; 4. Ion rod; 5. Upper dust box; 6. Dust pipe; 7. Lower dust box; 8. Pressing cylinder; 9. Base plate; 10. Support frame; 11. Motor; 12. Sprocket; 13. Track chain; 14. Chain groove; 15. Slide rail; 16. Slider; 17. Slide groove; 18. Mounting plate; 19. Telescopic rod; 20. Slide plate; 21. Connecting plate. DETAILED DESCRIPTION

[0018] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.

[0019] Example

[0020] See also Figure 1 to Figure 3 , In the embodiment of the utility model, a product electrostatic cleaning mechanism comprises a bottom plate 9, a through slot is arranged in the middle position of the bottom plate 9, a support frame 10 is fixedly installed on the top of the bottom plate 9, an upper dust box 5 is arranged between the support frames 10, and the upper dust box 5 is above the through slot, and mounting plates 18 are installed on both sides of the top of the upper dust box 5 by screws, and telescopic rods 19 are installed on the mounting plates 18, and a limiting assembly is installed at the end of the telescopic rod 19, and a slide slot 17 is arranged on the side of the support frame 10, and the telescopic rod 19 passes through the slide slot 17 and extends to the outside of the support frame 10, and the upper dust box 5 is connected to the support frame 10 through the mounting plate 18 and the telescopic rod 19. When the telescopic rod 19 is started, the position of the upper dust box 5 in the horizontal direction can be adjusted by extending the telescopic rod 19. When the telescopic rod 19 slides in the slide slot 17, the position of the upper dust box 5 in the vertical direction can be adjusted by limiting the limit assembly, and a dust extraction pipe 6 is installed on the top of the upper dust box 5 and is communicated with the inside of the upper dust box 5. A lower dust extraction box 7 is provided, the lower dust extraction box 7 is installed below the through slot, a wind knife 3 and an ion rod 4 are installed inside the lower dust extraction box 7, the wind knife 3 and the ion rod 4 are installed on both sides of the lower dust extraction box 7, a conveying assembly 1 is provided on one side of the bottom plate 9, the conveying assembly 1 includes a chain groove 14 and a slide plate 20, the chain groove 14 is fixedly installed on one side of the bottom plate 9, the slide plate 20 is fixedly installed on the bottom plate 9 and on one side of the chain groove 14, a motor 11 is installed at one end of the slide plate 20, and a top of the chain groove 14 is movably installed There is a crawler chain 13, and a sprocket 12 is rotatably installed on the top of the slide plate 20. The sprocket 12 and the crawler chain 13 are meshed with each other. The motor shaft of the motor 11 is connected to the sprocket 12 through a coupling. When the motor 11 is started, the motor shaft of the motor 11 drives the sprocket 12 to rotate through the coupling. Because of the meshing relationship between the sprocket 12 and the crawler chain 13, the sprocket 12 drives the crawler chain 13 to rotate. The crawler chain 13 can be moved on the top of the chain groove 14 through the rotation of the crawler chain 13.

[0021] See also Figure 1 to Figure 5A slide rail 15 is fixedly installed on the top of the bottom plate 9. The slide rails 15 are arranged in two pieces and are located below the upper dust extraction box 5. A product carrier 2 is arranged on the top of the bottom plate 9. A slider 16 is fixedly installed on the bottom of the product carrier 2. The slider 16 extends into the slide rail 15 and is slidably connected with the slide rail 15. A connecting plate 21 is installed on one end of the product carrier 2 close to the crawler chain 13. The bottom end of the connecting plate 21 contacts the slide plate 20 and the slide plate 20 is slidably connected. The side of the connecting plate 21 is connected to the side of the crawler chain 13. When the crawler chain 13 moves, it drives the connecting plate 21 to move. Because the connecting plate 21 is installed on the product carrier 2, the connecting plate 21 drives the product carrier 2 to move on the slide rail 15. Sliding, a pressing cylinder 8 is installed on the top of the product carrier 2, and the cut product is placed on the top of the product carrier 2. The pressing cylinder 8 can press the product to keep the product stable, and the motor 11 is started. The motor 11 drives the sprocket 12 to rotate, and the sprocket 12 drives the crawler chain 13 to move. The crawler chain 13 drives the product carrier 2 to slide on the slide rail 15 so that it slides to the bottom of the upper dust box 5, and the telescopic rod 19 is adjusted to move the upper dust box 5 to a suitable position, and the wind knife 3 and the lower dust box 7 are started. The product is cleaned by the wind knife 3 and the lower dust box 7, and the dust is concentratedly extracted through the dust extraction pipe 6. After the cleaning work is completed, the product carrier 2 sends the product to the receiving machine for boxing.

[0022] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A product electrostatic cleaning mechanism, comprising a bottom plate (9), a through slot being arranged in the middle of the bottom plate (9), a support frame (10) being fixedly mounted on the top of the bottom plate (9), characterized in that: An upper dust box (5) is arranged between the support frames (10), the upper dust box (5) is above the through slot, a dust pipe (6) is installed at the top of the upper dust box (5) and is in communication with the interior of the upper dust box (5), a lower dust box (7) is installed at the bottom end of the base plate (9), the lower dust box (7) is installed below the through slot, an air knife (3) and an ion rod (4) are installed inside the lower dust box (7), the air knife (3) and the ion rod (4) are respectively installed on both sides of the interior of the lower dust box (7), a conveying assembly (1) is arranged on one side of the base plate (9), a product carrier (2) is arranged at the top of the base plate (9), and a pressing cylinder (8) is installed at the top of the product carrier (2).

2. The electrostatic cleaning mechanism of the product according to claim 1, characterized in that: Mounting plates (18) are mounted on both sides of the top of the upper dust box (5) by means of screws, a telescopic rod (19) is mounted on the mounting plate (18), a limit assembly is mounted at the end of the telescopic rod (19), a slide groove (17) is arranged on the side of the support frame (10), the telescopic rod (19) passes through the slide groove (17) and extends to the outside of the support frame (10), and the upper dust box (5) is connected to the support frame (10) via the mounting plate (18) and the telescopic rod (19).

3. The product electrostatic cleaning mechanism according to claim 1, characterized in that: The transport assembly (1) comprises a chain groove (14) and a slide plate (20), wherein the chain groove (14) is fixedly mounted on one side of a base plate (9), and the slide plate (20) is fixedly mounted on the base plate (9) and on one side of the chain groove (14). A motor (11) is mounted on one end of the slide plate (20), a crawler chain (13) is movably mounted on the top of the chain groove (14), a sprocket (12) is rotatably mounted on the top of the slide plate (20), the sprocket (12) and the crawler chain (13) are meshed with each other, and a motor shaft of the motor (11) is connected to the sprocket (12) via a coupling.

4. The product electrostatic cleaning mechanism according to claim 1, characterized in that: A slide rail (15) is fixedly installed on the top of the base plate (9), and the slide rail (15) is arranged in two pieces and is located below the upper dust extraction box (5). A slider (16) is fixedly installed on the bottom of the product carrier (2), and the slider (16) extends into the slide rail (15) and is slidably connected to the slide rail (15).

5. The product electrostatic cleaning mechanism according to claim 3, characterized in that: A connecting plate (21) is installed at one end of the product carrier (2) close to the crawler chain (13); the bottom end of the connecting plate (21) is in contact with the slide plate (20) and the slide plate (20) is slidably connected; and the side of the connecting plate (21) is connected to the side of the crawler chain (13).