Steel belt calendering and leveling machine
By designing the rolling mechanism and the roll feeding mechanism in the steel belt calendering and leveling machinery, the rapid installation and replacement of the rolling roller is achieved, and the problems of cumbersome operation and equipment shutdown in the prior art are solved, and the working efficiency and equipment utilization rate are improved.
Patent Information
- Application Number
- CN202422221244.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When replacing the roll roll, the existing steel belt calendering leveling machine needs to screw multiple screws, which is cumbersome to operate, affecting the processing progress, and during the replacement process, the calendering leveling machine cannot continue to work, reducing working efficiency.
A steel belt calendering and leveling machine is designed, using a material rolling mechanism and a roller feeding mechanism. The splicing rotating shaft and a roller feeding mechanism are driven by hydraulic cylinders and hydraulic rods to achieve rapid installation and replacement of the material rolling rollers, ensuring the continuity of the steel belt calendering and leveling process.
By quickly installing and replacing the rolls, work efficiency is improved, time and labor costs are reduced, and the continuity of the steel belt calendering and leveling process is ensured, avoiding equipment downtime.
Smart Images

Figure CN222872995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, and more specifically, to a steel strip calendering and flattening machine. Background Art
[0002] Steel strip calendering and leveling machinery is a kind of equipment used for calendering and leveling steel strips. It squeezes and stretches the steel strips through a series of rollers to achieve the purpose of calendering. At the same time, leveling rollers with different precisions are used to eliminate the bending, waves and other unevenness of the steel strips, making the surface of the steel strips smoother and the thickness more uniform.
[0003] The existing steel strip calendering and leveling machinery needs to install and disassemble the coil roller when working. During the installation and disassembly operations of the coil roller, multiple screws need to be turned to operate. This operation method is too cumbersome and greatly affects the processing progress.
[0004] After searching, the Chinese patent with authorization announcement number CN213915540U discloses a method of calendering an armored steel strip.
[0005] The leveling machine starts the motor through an external power supply. The motor drives the square rod to rotate in the inner cavity of the second bearing. At the same time, the square rod drives the column to rotate in the inner cavity of the first bearing. The square rod drives the coiling roller to rotate to collect the material. The steel strip body is subjected to S-shaped alternating stress between two adjacent second winding rollers. At the same time, the steel strip body is subjected to U-shaped alternating stress between several first winding rollers. When the coiling roller reaches a saturated state, the motor is stopped and the pull ring is pulled upward. The pull ring drives the insertion rod to move away from the blind hole. and the fixed plate to release the fixation of the horizontal plate and the movable plate, and then move the horizontal plate to the rear side, the horizontal plate drives the frame to move on the outer edge of the U-shaped plate, and at the same time the horizontal plate drives the roller to roll on the top of the bottom plate, the horizontal plate drives the movable plate to move away from the coiling roller, the movable plate drives the column to move away from the square rod, and then flip the movable plate to the rear side, the movable plate flips around the center of the pin shaft, and then moves the coiling roller to the rear side, the coiling roller moves on the square rod, thereby completing the disassembly of the coiling roller, and the operation method for installing the coiling roller is the opposite of the above.
[0006] However, in actual use, due to the different proficiency of the staff in replacing the coil roller, and when replacing the coil roller, there is only one coil roller, the calendering and leveling machine cannot continue to calender and level the steel strip, but reduces the work efficiency. Utility Model Content
[0007] In order to overcome the above-mentioned defects of the prior art, the utility model provides a steel strip calendering and flattening machine to solve the problems raised in the above-mentioned background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel strip calendering and flattening machine, comprising a calendering and flattening machine, wherein a coil assembly is provided on one side of the calendering and flattening machine;
[0009] The coiling assembly comprises a base, support frames are arranged on both sides of the base, a coiling mechanism is rotatably arranged between the two support frames, a feeding roller mechanism is arranged at the bottom of the coiling mechanism, and the feeding roller mechanism is fixedly connected to the base.
[0010] As a further description of the above technical solution:
[0011] The material coiling mechanism comprises a first fixing ring rotatably arranged on two supporting frames, and a second fixing ring is fixedly arranged inside the two first fixing rings.
[0012] As a further description of the above technical solution:
[0013] A fixing block is fixedly provided inside the second fixing ring, two first hydraulic cylinders are installed between the fixing block and the second fixing ring, and the two first hydraulic cylinders are symmetrically placed, and first hydraulic rods are provided at the output ends of the two first hydraulic cylinders.
[0014] As a further description of the above technical solution:
[0015] A third fixing ring is fixedly provided at one end of the fixing block, and two spliced rotating shafts are provided between the two third fixing rings. The two spliced rotating shafts are composed of two sections of spliced short shafts, and both ends of the two spliced rotating shafts pass through the third fixing ring and extend to the outside to be fixedly connected to the end of the first hydraulic rod.
[0016] As a further description of the above technical solution:
[0017] A coiling roller is sleeved on the outer side of the two spliced rotating shafts, a steel belt is wound on the coiling roller, and one end of the steel belt extends to the inside of the calendering and leveling machine. A load-bearing plate is provided between the two spliced rotating shafts, and both ends of the load-bearing plate are fixedly connected to the fixed block. The load-bearing plate is composed of two arc-shaped plates, and the arc-shaped plates are symmetrically placed.
[0018] As a further description of the above technical solution:
[0019] Two first mounting grooves are provided on the surfaces of the two arc-shaped plates, and a plurality of rotating rods are rotatably provided inside the two first mounting grooves. A second mounting groove is provided on the surface of the fixed block, and a gripping rod is fixedly provided inside the second mounting groove.
[0020] As a further description of the above technical solution:
[0021] The feeding roller mechanism comprises a fixed seat, both side surfaces of the fixed seat are provided with positioning sliding holes, a slip ring is slidably provided inside the positioning sliding hole, a rotating shaft is rotatably provided inside the slip ring, and a first connecting rod is fixedly provided outside the rotating shaft.
[0022] As a further description of the above technical solution:
[0023] A first mounting ring is fixedly provided at one end of the first connecting rod, a connecting rod is fixedly provided between the two first mounting rings, a second hydraulic cylinder is fixedly provided on the top of the base, a second hydraulic rod is provided at the output end of the second hydraulic cylinder, and the second hydraulic rod is fixedly connected to the connecting rod.
[0024] As a further description of the above technical solution:
[0025] Two second mounting rings are fixedly provided on the outside of the connecting rod, and the two second mounting rings are arranged between the first mounting rings. A support block is fixedly provided on the bottom of the second mounting ring, a second connecting rod is fixedly provided on the top of the second mounting ring, and a clamping plate is fixedly provided on one end of the second connecting rod.
[0026] Technical effects and advantages of the utility model:
[0027] 1. By setting up a coiling mechanism, the first hydraulic cylinders on both sides are started to push the first hydraulic rod, and the first hydraulic rod pushes the spliced rotating shaft through the third fixed ring to the inside of the coiling roller. Then the staff rotates the grip rod inside the second installation groove to adjust the angle and repeat the above operation to install the second coiling roller. Compared with the prior art, two coiling rollers with steel strips are installed at the same time. When the steel strip on one of the coiling rollers is completely calendered and flattened, the coiling mechanism is rotated 180°. Because a fixed plate is provided at the bottom of the coiling roller and it is composed of two arc plates, and because the surface of the arc plate is A rotating rod is installed. When the coiling roller rotates, the fixed plate plays a certain supporting role. The rotating rod will rotate with the rotation of the coiling roller, reducing the friction between the coiling roller and the mechanism itself, thereby preventing the device from tilting due to the influence of tension and rotating the lower coiling roller to the upper side to continue working. At this time, the lower coiling roller is replaced. In this way, when the coiling roller is replaced, the calendering and leveling of the steel strip is always continued, saving time cost and improving work efficiency. In addition, the device rotates through the movement of the steel strip in the calendering and leveling machine, which also reduces the cost consumption;
[0028] 2. By setting up a feeding roller mechanism, the coiled material roller wrapped with the steel strip is transported to the clamping plate of the feeding roller mechanism, and the second hydraulic cylinder is started. The second hydraulic cylinder pushes the second hydraulic rod to move upward, and the second hydraulic rod pushes the connecting rod to move upward. The connecting rod pushes the first mounting ring, the second mounting ring and the second connecting rod to move upward. Because the first mounting ring moves upward, the first mounting ring drives the first connecting rod, the rotating shaft and the sliding ring to slide in the positioning sliding hole on the surface of the fixed seat and the rotating shaft rotates, so the clamping plate, the fixed rod and the coiled material roller are sent upward to a certain position. Compared with the prior art, this method is more labor-saving and convenient when replacing the coiled material roller, and reduces time cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0030] Figure 2 This is a schematic diagram of the coil assembly structure of the utility model.
[0031] Figure 3 It is a schematic diagram of the coiling mechanism structure of the utility model.
[0032] Figure 4 It is a schematic diagram of the first installation slot and the rotating rod structure of the utility model.
[0033] Figure 5 It is a structural schematic diagram of the feeding roller mechanism of the utility model.
[0034] The accompanying drawings are marked as follows: 1. calendering and leveling machine; 2. base; 3. support frame; 4. first fixed ring; 5. second fixed ring; 6. fixed block; 7. first hydraulic cylinder; 8. first hydraulic rod; 9. third fixed ring; 10. splicing rotating shaft; 11. coiling roller; 12. steel belt; 13. load-bearing plate; 14. arc plate; 15. first mounting groove; 16. rotating rod; 17. second mounting groove; 18. gripping rod; 19. fixed seat; 20. positioning sliding hole; 21. sliding ring; 22. rotating shaft; 23. first connecting rod; 24. first mounting ring; 25. connecting rod; 26. second hydraulic cylinder; 27. second hydraulic rod; 28. second mounting ring; 29. support block; 30. second connecting rod; 31. clamping plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] As attached Figure 1-5 A steel strip calendering and flattening machine shown includes a calendering and flattening machine 1, and a coil assembly is provided on one side of the calendering and flattening machine 1;
[0037] The coil assembly includes a base 2, with support frames 3 on both sides of the base 2, a coil mechanism rotatably arranged between the two support frames 3, a feeding roller mechanism at the bottom of the coil mechanism, and a feeding roller mechanism fixedly connected to the base 2. The coil assembly is formed by arranging the coil mechanism and the feeding roller mechanism to complete the operation and loading and unloading work.
[0038] In some embodiments, according to Figure 2 As shown, the winding mechanism includes a first fixed ring 4 rotatably arranged on two support frames 3. The first fixed ring 4 is arranged to realize the rotational connection between the winding mechanism and the support frame 3. A second fixed ring 5 is fixedly arranged on the inner side of the two first fixed rings 4. The second fixed ring 5 is arranged to fix the first hydraulic cylinder 7 and connect the fixed block 6 and the first fixed ring 4.
[0039] In some embodiments, according to Figure 2 and Figure 3 As shown, a fixing block 6 is fixedly provided on the inner side of the second fixing ring 5, and two first hydraulic cylinders 7 are installed between the fixing block 6 and the second fixing ring 5, and the two first hydraulic cylinders 7 are symmetrically placed. Here, the first hydraulic cylinders 7 are symmetrically placed in order to leave a gap for equipment operation, and first hydraulic rods 8 are provided at the output ends of the two first hydraulic cylinders 7.
[0040] In some embodiments, according to Figure 3 As shown, a third fixing ring 9 is fixedly provided at one end of the fixing block 6. The third fixing ring 9 is provided to support the spliced rotating shaft 10 and improve the structural rigidity. Two spliced rotating shafts 10 are provided between the two third fixing rings 9. The two spliced rotating shafts 10 are composed of two sections of spliced short shafts. The spliced rotating shafts 10 are provided here to make the installation more convenient. Both ends of the two spliced rotating shafts 10 pass through the third fixing ring 9 and extend to the outside to be fixedly connected with the end of the first hydraulic rod 8.
[0041] In some embodiments, according to Figure 1 and Figure 3 As shown, a coil roller 11 is sleeved on the outer side of the two spliced rotating shafts 10, and a steel belt 12 is wound on the coil roller 11, and one end of the steel belt 12 extends into the calendering and leveling machine 1. The steel belt 12 extends into the calendering and leveling machine 1 and moves forward, so that the steel belt 12 will drive the coil roller 11 to rotate because it is wound on the coil roller 11. A load-bearing plate 13 is provided between the two spliced rotating shafts 10, and both ends of the load-bearing plate 13 are fixedly connected to the fixed block 6. The load-bearing plate 13 is composed of two arc plates 14, and the arc plates 14 are symmetrically placed. This is to improve the structural rigidity and reduce the pressure of the coil roller 11 on the spliced rotating shaft 10.
[0042] In some embodiments, according to Figure 3 and Figure 4 As shown, two first mounting grooves 15 are provided on the surfaces of the two arc-shaped plates 14, and a plurality of rotating rods 16 are rotatably provided inside the two first mounting grooves 15 in order to reduce friction. A second mounting groove 17 is provided on the surface of the fixed block 6, and a gripping rod 18 is fixedly provided inside the second mounting groove 17. The gripping rod 18 is provided to allow the winding mechanism to rotate.
[0043] In some embodiments, according to Figure 5 As shown, the feeding roller mechanism includes a fixed seat 19, and positioning slide holes 20 are opened on both side surfaces of the fixed seat 19. A slip ring 21 is slidably provided inside the positioning slide hole 20. The slip ring 21 and the positioning slide hole 20 are provided because the downward movement of the first connecting rod 23 follows an arc-shaped motion trajectory. If it is to move downward to a horizontal position, it needs to move backward at the same time. A rotating shaft 22 is rotatably provided inside the slip ring 21, and a first connecting rod 23 is fixedly provided outside the rotating shaft 22.
[0044] In some embodiments, according to Figure 5 As shown, a first mounting ring 24 is fixedly provided at one end of the first connecting rod 23, a connecting rod 25 is fixedly provided between the two first mounting rings 24, a second hydraulic cylinder 26 is fixedly provided on the top of the base 2, a second hydraulic rod 27 is provided at the output end of the second hydraulic cylinder 26, and the second hydraulic rod 27 is fixedly connected to the connecting rod 25. The second hydraulic cylinder 26 and the second hydraulic rod 27 are provided to push the connecting rod 25 upward or pull the connecting rod 25 downward to enable the roller feeding mechanism to operate.
[0045] In some embodiments, according to Figure 5 As shown, two second mounting rings 28 are fixedly provided on the outer side of the connecting rod 25, and the two second mounting rings 28 are arranged between the first mounting rings 24. A support block 29 is fixedly provided on the bottom of the second mounting ring 28. The support block 29 is provided to support the first connecting rod 23 when it moves downward. A second connecting rod 30 is fixedly provided on the top of the second mounting ring 28, and a clamping plate 31 is fixedly provided on one end of the second connecting rod 30.
[0046] The working principle of the utility model is as follows: when the steel strip 12 needs to be calendered and leveled, in the preparation stage, the staff transports the coil roll 11 wound with the steel strip 12 to the clamping plate 31 of the roller feeding mechanism, starts the second hydraulic cylinder 26, the second hydraulic cylinder 26 pushes the second hydraulic rod 27 to move upward, the second hydraulic rod 27 pushes the connecting rod 25 to move upward, the connecting rod 25 pushes the first mounting ring 24, the second mounting ring 28 and the second connecting rod 30 to move upward, because the first mounting ring 24 moves upward, the first mounting ring 24 is brought The first connecting rod 23, the rotating shaft 22 and the slip ring 21 slide in the positioning sliding hole 20 on the surface of the fixed seat 19 and the rotating shaft 22 rotates, so that the clamping plate 31, the fixed rod and the coiling roller 11 are sent upward to a certain position, and then the first hydraulic cylinders 7 on both sides are started to push the first hydraulic rod 8, and the first hydraulic rod 8 pushes the spliced rotating shaft 10 through the third fixed ring 9 to the inside of the coiling roller 11, and then the staff rotates the gripping rod 18 inside the second installation groove 17 to adjust 180° and repeats the above operation to install the second coiling roller 11, and then start working;
[0047] When the work starts, after one end of the steel strip 12 wound on the upper coiling roller 11 is fed into the calendering and leveling machine 1, the device operates. Because the steel strip 12 continues to move forward in the calendering and leveling machine 1, the coiling roller 11 also rotates due to the movement of the steel strip 12. Because a fixed plate composed of two arc plates 14 is fixed between the fixed blocks 6, and a rotating rod 16 is installed on the inner side of the mounting groove on the surface of the arc plate 14, the rotation of the coiling roller 11 will drive the rotating rod 16 to rotate, so as to reduce friction and improve structural rigidity;
[0048] When the coiling roller 11 needs to be replaced, the staff member holds the grip and rotates it 180°. Since the first fixing ring 4 is rotatably connected to the support frame 3, it can rotate. At this time, the coiling roller 11 below is turned to the top to continue to work. The second hydraulic cylinder 26 is started to repeat the above-mentioned roller feeding work, and the clamping plate 31 is aligned with both sides of the coiling roller 11. The first hydraulic cylinder 7 is started to pull the first hydraulic rod 8. The first hydraulic rod 8 pulls the splicing rotating shaft 10 out of the inside of the coiling roller 11 to the outside of the first fixing ring 4. Then the coiling roller 11 contacts the clamping plate 31, and the second hydraulic cylinder 26 pulls the first hydraulic rod 8. The pressure rod 8 moves downward, and the first hydraulic rod 8 pulls the connecting plate, the first mounting ring 24 and the second mounting ring 28 to move downward. The second mounting ring 28 moves downward, so the second connecting rod 30, the clamping plate 31 and the winding roller 11 move downward. Because the first mounting ring 24 moves downward, the first connecting rod 23 moves downward, the rotating shaft 22 rotates, and the slip ring 21 slides to a certain position along the positioning slide hole 20 because of the downward movement of the first connecting rod 23 until the support block 29 contacts the base 2. At this time, the working group personnel replace the winding roller 11 and then repeat the roller feeding work to complete the replacement.
Claims
1. A steel strip calendering and flattening machine, comprising a calendering and flattening machine (1), characterized in that: A coil assembly is provided on one side of the calendering and leveling machine (1); The material coiling assembly comprises a base (2), support frames (3) are provided on both sides of the base (2), a material coiling mechanism is rotatably provided between the two support frames (3), a feeding roller mechanism is provided at the bottom of the material coiling mechanism, and the feeding roller mechanism is fixedly connected to the base (2).
2. The steel strip calendering and flattening machine according to claim 1, characterized in that: The material coiling mechanism comprises a first fixing ring (4) rotatably arranged on two support frames (3), and a second fixing ring (5) is fixedly arranged inside the two first fixing rings (4).
3. The steel strip calendering and flattening machine according to claim 2, characterized in that: A fixing block (6) is fixedly provided on the inner side of the second fixing ring (5), and two first hydraulic cylinders (7) are installed between the fixing block (6) and the second fixing ring (5), and the two first hydraulic cylinders (7) are symmetrically placed, and the output ends of the two first hydraulic cylinders (7) are both provided with first hydraulic rods (8).
4. A steel strip calendering and flattening machine according to claim 3, characterized in that: A third fixing ring (9) is fixedly provided at one end of the fixing block (6), two spliced rotating shafts (10) are provided between the two third fixing rings (9), the two spliced rotating shafts (10) are each composed of two sections of spliced short shafts, and both ends of the two spliced rotating shafts (10) penetrate the third fixing ring (9) and extend to the outside to be fixedly connected to the end of the first hydraulic rod (8).
5. The steel strip calendering and flattening machine according to claim 4, characterized in that: A coiling roller (11) is sleeved on the outer side of the two spliced rotating shafts (10), a steel belt (12) is wound on the coiling roller (11), and one end of the steel belt (12) extends into the interior of the calendering and leveling machine (1). A load-bearing plate (13) is provided between the two spliced rotating shafts (10), and both ends of the load-bearing plate (13) are fixedly connected to the fixed block (6). The load-bearing plate (13) is composed of two arc-shaped plates (14), and the arc-shaped plates (14) are symmetrically placed.
6. The steel strip calendering and flattening machine according to claim 5, characterized in that: The surfaces of the two arc-shaped plates (14) are each provided with two first mounting grooves (15), and a plurality of rotating rods (16) are rotatably provided inside the two first mounting grooves (15). The surface of the fixed block (6) is provided with a second mounting groove (17), and a gripping rod (18) is fixedly provided inside the second mounting groove (17).
7. The steel strip calendering and flattening machine according to claim 1, characterized in that: The roller feeding mechanism comprises a fixed seat (19), and positioning sliding holes (20) are provided on both side surfaces of the fixed seat (19). A slip ring (21) is slidably provided inside the positioning sliding hole (20), a rotating shaft (22) is rotatably provided inside the slip ring (21), and a first connecting rod (23) is fixedly provided outside the rotating shaft (22).
8. The steel strip calendering and flattening machine according to claim 7, characterized in that: A first mounting ring (24) is fixedly provided at one end of the first connecting rod (23), a connecting rod (25) is fixedly provided between the two first mounting rings (24), a second hydraulic cylinder (26) is fixedly provided at the top of the base (2), a second hydraulic rod (27) is provided at the output end of the second hydraulic cylinder (26), and the second hydraulic rod (27) is fixedly connected to the connecting rod (25).
9. The steel strip calendering and flattening machine according to claim 8, characterized in that: Two second mounting rings (28) are fixedly provided on the outside of the connecting rod (25), the two second mounting rings (28) are arranged between the first mounting rings (24), a support block (29) is fixedly provided on the bottom of the second mounting ring (28), a second connecting rod (30) is fixedly provided on the top of the second mounting ring (28), and a clamping plate (31) is fixedly provided on one end of the second connecting rod (30).
Citation Information
Patent Citations
Armored steel belt calendering and leveling machine
CN213915540U