Connecting piece bending tool

By designing a battery connector bending tool including a positioning mechanism, the problem of large differences in the size of the connector in the prior art is solved, and the precise bending of the connector and the quality improvement of subsequent processing is achieved.

CN222873100UActive Publication Date: 2025-05-16SUZHOU SONGCHANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421758821.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-16
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During processing, the existing battery connector bending tooling equipment has a large difference in the size of the connector after bending due to the deviation of the length of the connector on both sides, which affects subsequent processing.

Method used

A connecting piece bending tooling including placing a base, mounting box, bending frame and positioning mechanism is designed. The positioning mechanism is driven by a bidirectional threaded rod, a synchronous wheel and a motor to achieve accurate positioning and bending of the connector.

Benefits of technology

Through precise positioning and bending operations, the dimensional consistency of the connector is ensured, and the quality and efficiency of subsequent processing are improved.

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Abstract

The utility model discloses a connecting piece bending tool which comprises a placing base, the top of the placing base is fixedly connected with an installation box, the top of the installation box is provided with a bending frame, and the installation box is provided with a positioning mechanism. The positioning mechanism comprises a supporting plate fixedly connected into the mounting box, two bidirectional threaded rods are rotationally connected to the supporting plate in a penetrating mode, the two bidirectional threaded rods are each sleeved with two movable plates in a threaded mode, and the tops of the movable plates slidably extend out of the mounting box. According to the connecting piece bending tool, the position of a connecting piece can be adjusted through the arranged positioning mechanism, so that the connecting piece can be centrally kept above the bending frame, the connecting piece can be conveniently bent, the bent size of the connecting piece is more accurate, and follow-up machining and using are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery connector processing, in particular to a connector bending tool. Background Art

[0002] The new energy industry is booming, and battery systems have attracted much attention. As the smallest battery unit, the battery cell needs to be modularized when used. In this process, the electrical connectors that connect the single battery cells in series / parallel are crucial, and therefore have also been widely studied. The function of the battery connector is to connect the single battery cells in series (parallel) to ensure that the battery pack forms an electrical connection path so that the battery pack can provide electrical energy. The battery connector needs to be bent during processing.

[0003] The publication number CN 218252292 U discloses a bending tool for a copper bar connector, including a clamping unit, a first bending wrench and a second bending wrench. The first bending wrench is arranged on the clamping unit, and an initial protrusion and a limit protrusion are arranged on the clamping unit or the first bending wrench. The lines between the initial protrusion, the hinge point of the first bending wrench and the limit protrusion form a fixed angle; the second bending wrench has the same structural arrangement as the first bending wrench. The copper bar connector is fixed on the clamping unit, and the first bending wrench is rotated from the initial protrusion to the position of the limit protrusion, and a horizontal plate of the copper bar connector is bent clockwise to a fixed angle. Similarly, the second bending wrench bends the other horizontal plate of the copper bar connector counterclockwise to a fixed angle, so that the two horizontal plates of the copper bar connector are still parallel to each other, and at the same time, the angle of the fixed angle is formed between the horizontal plate and the vertical plate of the copper bar connector, thereby improving the processing efficiency and quality.

[0004] However, the bending tool has the following shortcomings: the tool can bend the connector to a fixed angle when in use, but often due to the deviation in the lengths of both sides of some connectors during the center bending process, the sizes of the connectors after bending are quite different, which affects their subsequent processing.

[0005] To this end, the utility model provides a connector bending tool to solve the above-mentioned problem. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a connector bending tool to solve the above problems.

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a connector bending tool, including a placement base, a mounting box is fixedly connected to the top of the placement base, a bending frame is arranged on the top of the mounting box, and a positioning mechanism is arranged on the mounting box;

[0008] The positioning mechanism includes a support plate fixedly connected to an installation box, two two-way threaded rods are rotatably connected and penetrated on the support plate, two moving plates are threadedly sleeved on the two two-way threaded rods, the top of the moving plate slides and extends outside the installation box, two positioning plates are arranged above the installation box, the bottoms of the two positioning plates are respectively connected to the corresponding two moving plates, synchronous wheels are fixedly sleeved on the two two-way threaded rods, the same synchronous belt is wound between the two synchronous wheels, and driven gears are fixedly sleeved on the corresponding two-way threaded rods, a first motor is fixedly connected to one side of the support plate, a driving gear is fixedly connected to the output shaft of the first motor, and the driving gear is meshed with the driven gear.

[0009] Preferably, the top of the placement base is fixedly connected to two symmetrically distributed vertical plates, the tops of the two vertical plates are fixedly connected to a top plate, and a bending head is provided below the top plate. By using the provided vertical plates, top plate and bending head in combination, the connecting parts can be conveniently extruded for bending processing.

[0010] Preferably, the top plate is penetrated by a fixed box, a partition is fixedly connected inside the fixed box, two threaded long rods are rotatably penetrated by the partition, lifting plates are threadedly sleeved on the two threaded long rods, one side of the two lifting plates is fixedly connected with an extension rod, the bottom of the extension rod slides and extends outside the fixed box, the bottom of the extension rod is connected to the top of the bending head by bolts, and the combination of the set fixed box, partition, threaded long rod, lifting plate and extension rod can conveniently support the bending head and facilitate its lifting to bend the connecting part.

[0011] Preferably, the two threaded long rods are fixedly sleeved with a linkage gear, the bottom of the partition is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to a transmission shaft, the transmission shaft rotates and passes through the partition, and a driving gear is fixedly connected to the transmission shaft, and the driving gear is meshed with the two linkage gears. The two threaded long rods can be conveniently controlled to rotate synchronously by using the linkage gear, the second motor, the transmission shaft and the driving gear in combination.

[0012] Preferably, a side plate is fixedly connected to one side of the movable plate, and four symmetrically distributed sliding rods are fixedly connected in the installation box. The sliding rods slide through the corresponding side plates, and the movable plate can move smoothly by using the side plates and sliding rods in combination.

[0013] Preferably, two limit plates are fixedly sleeved on the sliding rod, and the limit plates are made of wear-resistant plastic material. The limit plates can limit the moving distance of the moving plate to facilitate its normal movement.

[0014] Preferably, two anti-deflection rods are fixedly connected to the bottom of the partition, and the two anti-deflection rods slide through the corresponding lifting plates respectively. The lifting plates can be limited by the anti-deflection rods, making their lifting smoother.

[0015] Beneficial Effects

[0016] The utility model provides a connector bending tool. Compared with the prior art, it has the following beneficial effects:

[0017] (1) The connector bending tool can adjust the position of the connector through the positioning mechanism so that it can be centered above the bending frame, thereby facilitating the bending of the connector and making its size after bending more accurate, which is convenient for subsequent processing.

[0018] (2) The connector bending tool can drive the bending head to move up and down smoothly through two synchronously rising and falling connecting rods arranged in a fixed box, so that it can cooperate with the bending frame to bend the connector, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0020] Figure 2 It is a partial structural schematic diagram of the positioning mechanism in the utility model;

[0021] Figure 3 It is a schematic diagram of the internal structure of the installation box in the utility model;

[0022] Figure 4 It is a relevant assembly drawing of the bending frame in the utility model.

[0023] In the figure: 1. Placement base; 2. Installation box; 3. Bending frame; 4. Support plate; 5. Bidirectional threaded rod; 6. Moving plate; 7. Positioning plate; 8. Synchronous wheel; 9. Synchronous belt; 10. Driven gear; 11. First motor; 12. Driving gear; 13. Vertical plate; 14. Top plate; 15. Bending head; 16. Fixed box; 17. Partition plate; 18. Long threaded rod; 19. Lifting plate; 20. Extension rod; 21. Linkage gear; 22. Second motor; 23. Transmission shaft; 24. Driving gear; 25. Side plate; 26. Sliding rod; 27. Limiting plate; 28. Anti-bias rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figures 1 to 4 A connector bending tool comprises a placing base 1, a mounting box 2 is fixedly connected to the top of the placing base 1, a bending frame 3 is arranged on the top of the mounting box 2, the bending frame 3 is connected to the mounting box 2 by bolts, and is convenient for disassembly and replacement, and a positioning mechanism is arranged on the mounting box 2;

[0027] The positioning mechanism includes a support plate 4 fixedly connected to the installation box 2, and two bidirectional threaded rods 5 are rotatably connected to the support plate 4. Two movable plates 6 are threadedly sleeved on the two bidirectional threaded rods 5, and the top of the movable plate 6 slides and extends to the outside of the installation box 2. Two positioning plates 7 are arranged above the installation box 2, and the bottoms of the two positioning plates 7 are respectively connected to the corresponding two movable plates 6. Synchronous wheels 8 are fixedly sleeved on the two bidirectional threaded rods 5, and the same synchronous belt 9 is wound between the two synchronous wheels 8. A driven gear 10 is fixedly sleeved on the corresponding bidirectional threaded rods 5. A first motor 11 is fixedly connected to one side of the support plate 4, and a driving gear 12 is fixedly connected to the output shaft of the first motor 11, and the driving gear 12 is meshed with the driven gear 10.

[0028] Embodiment 2:

[0029] See also Figures 1 to 4This embodiment provides a technical solution based on the first embodiment: the top of the placement base 1 is fixedly connected to two symmetrically distributed vertical plates 13, the tops of the two vertical plates 13 are fixedly connected to a top plate 14, and a bending head 15 is arranged below the top plate 14; a fixed box 16 is connected through the top plate 14, a partition 17 is fixedly connected inside the fixed box 16, and two threaded long rods 18 are rotatably connected through the partition 17, and the two threaded long rods 18 are threadedly sleeved with a lifting plate 19, and one side of the two lifting plates 19 is fixedly connected to an extension rod 20, and the bottom of the extension rod 20 slides and extends outside the fixed box 16, and the bottom of the extension rod 20 is connected to the top of the bending head 15 by bolts; the two threaded long rods 18 are A linkage gear 21 is provided on the fixed sleeve, and a second motor 22 is fixedly connected to the bottom of the partition 17. The output shaft of the second motor 22 is fixedly connected to a transmission shaft 23. The transmission shaft 23 rotates and passes through the partition 17. A driving gear 24 is fixedly connected to the transmission shaft 23, and the driving gear 24 is meshed with the two linkage gears 21; a side plate 25 is fixedly connected to one side of the movable plate 6, and four symmetrically distributed sliding rods 26 are fixedly connected in the installation box 2, and the sliding rods 26 slide through the corresponding side plates 25; two limit plates 27 are fixedly provided on the sliding rods 26, and the limit plates 27 are made of wear-resistant plastic material; two anti-deflection rods 28 are fixedly connected to the bottom of the partition 17, and the two anti-deflection rods 28 slide through the corresponding lifting plates 19 respectively.

[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] Working principle: When in use, the operator places the battery connector on the bending frame 3, and then starts the first motor 11. The first motor 11 drives the driven gear 10 meshing with it to rotate through the driving gear 12, and the driven gear 10 drives the connected bidirectional threaded rod 5 to rotate, and the bidirectional threaded rod 5 drives the moving plate 6 threadedly connected to its different thread surfaces to move. At this time, the two positioning plates 7 are close to each other, and the positioning plate 7 on one side will first abut the battery connector and push it to move until its other side abuts the positioning plate 7 on the other side. At this time, the battery connector is centered and fixed above the bending frame 3 to complete the positioning and placement work, and then the first motor 11 is started to make the positioning plate 7 away from the connector, and then the second motor 22 is started. The second motor 22 drives the driving gear 24 to rotate through the transmission shaft 23, and the driving gear 24 drives the two interlocking gears 21 meshing with it to rotate, and the interlocking gear 21 drives the threaded long rod 18 to rotate, and the threaded long rod 18 drives the lifting plate 19 threadedly connected to it to move, and the lifting plate 19 pushes the bending head 15 down through the extension rod 20 until it abuts against the connector to perform bending processing on it.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A connector bending tool, comprising a placement base (1), characterized in that: The top of the placement base (1) is fixedly connected to an installation box (2), a bending frame (3) is provided on the top of the installation box (2), and a positioning mechanism is provided on the installation box (2); The positioning mechanism comprises a support plate (4) fixedly connected in the installation box (2), two bidirectional threaded rods (5) are rotatably connected to and penetrate the support plate (4), two movable plates (6) are threadedly sleeved on the two bidirectional threaded rods (5), the top of the movable plates (6) slides and extends outside the installation box (2), two positioning plates (7) are arranged above the installation box (2), the bottoms of the two positioning plates (7) are respectively connected to the corresponding two movable plates (6), the two bidirectional threaded rods (5) are fixedly sleeved with synchronous wheels (8), the same synchronous belt (9) is wound between the two synchronous wheels (8), and the corresponding bidirectional threaded rods (5) are fixedly sleeved with driven gears (10), one side of the support plate (4) is fixedly connected to a first motor (11), the output shaft of the first motor (11) is fixedly connected to a driving gear (12), and the driving gear (12) is meshed with the driven gear (10).

2. A connector bending tool according to claim 1, characterized in that: The top of the placement base (1) is fixedly connected to two symmetrically distributed vertical plates (13), the tops of the two vertical plates (13) are fixedly connected to a top plate (14), and a bending head (15) is provided below the top plate (14).

3. A connector bending tool according to claim 2, characterized in that: The top plate (14) is connected through a fixed box (16), the fixed box (16) is fixedly connected with a partition (17), the partition (17) is rotatably connected through two threaded long rods (18), the two threaded long rods (18) are threadedly sleeved with a lifting plate (19), one side of the two lifting plates (19) is fixedly connected with an extension rod (20), the bottom of the extension rod (20) is slidably extended to the outside of the fixed box (16), and the bottom of the extension rod (20) is connected to the top of the bending head (15) by bolts.

4. A connector bending tool according to claim 3, characterized in that: A linkage gear (21) is fixedly sleeved on the two threaded long rods (18); a second motor (22) is fixedly connected to the bottom of the partition (17); an output shaft of the second motor (22) is fixedly connected to a transmission shaft (23); the transmission shaft (23) rotates and passes through the partition (17); a driving gear (24) is fixedly connected to the transmission shaft (23); and the driving gear (24) is meshed with the two linkage gears (21).

5. The connector bending tool according to claim 1, characterized in that: One side of the movable plate (6) is fixedly connected to a side plate (25), and four symmetrically distributed sliding rods (26) are fixedly connected inside the installation box (2), and the sliding rods (26) slide through the corresponding side plates (25).

6. The connector bending tool according to claim 5, characterized in that: Two limit plates (27) are fixedly sleeved on the slide bar (26), and the limit plates (27) are made of wear-resistant plastic material.

7. The connector bending tool according to claim 3, characterized in that: Two anti-deflection rods (28) are fixedly connected to the bottom of the partition (17), and the two anti-deflection rods (28) slide through the corresponding lifting plates (19) respectively.

Citation Information

Patent Citations

  • Bending tool for copper bar connecting piece

    CN218252292U