Continuous derusting device for offshore platform
By designing a continuous rust removal device on the offshore platform and using a power pressurized pressurization device to deliver the rust removal mixed liquid, the problem of large pressure drop of traditional high-pressure water rust removal devices and difficulty in continuously filling anti-flash rust agents is solved, and good rust removal effect and coating quality are achieved.
Patent Information
- Application Number
- CN202421394546.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The traditional high-pressure water rust removal device has a large pressure drop during the transportation process, resulting in flash rust in the steel structure, affecting the coating quality, and it is difficult to smoothly and continuously add anti-flash rust agents to maintain good surface treatment effect.
A continuous rust removal device on offshore platform is designed, including a bench, a water storage tank and a power pressurization device. The power pressurization device consists of a diesel engine, a battery, a fuel tank, a high-pressure pump, an electric box and a hydraulic control valve, which can pressurize and transport the rust removal mixture to a high-pressure water gun.
A good rust removal effect is achieved, the steel structure is flash rust is avoided, the coating quality is ensured, and the liquid level gauge and anti-flash rust agent filling port can be installed smoothly and continuously to maintain a good surface treatment effect.
Smart Images

Figure CN222874153U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating surface treatment, in particular to a continuous rust removal device for an offshore platform. Background Art
[0002] Coating protection is the most commonly used external anti-corrosion method for offshore platforms. Affected by mechanical damage, coating defects and coating life, the coating needs to be repaired regularly. With the enhancement of environmental awareness, high-pressure water rust removal is gradually replacing manual grinding and sandblasting rust removal processes with its advantages of being green, environmentally friendly and dust-free, becoming the mainstream rust removal process for offshore platforms. However, traditional high-pressure water rust removal devices are large in size and need to be placed in a specific lifting position. High-pressure water is transported to the rust removal position through a very long delivery pipeline, and the pressure drop of high-pressure water is large during the transportation process. High-pressure water rust removal can cause varying degrees of flash rust on steel structures, affecting the quality of the coating. Therefore, it is necessary to add anti-flash rust agents to the water. Traditional high-pressure water rust removal devices require an external water supply pipeline for continuous water supply, and it is difficult to steadily and continuously add anti-flash rust agents to maintain a good surface treatment effect. Utility Model Content
[0003] The utility model aims to provide a continuous rust removal device for an offshore platform, which is provided with a stand, a water storage tank and a power pressurizing device and can achieve a good rust removal effect.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions, including:
[0005] Stand;
[0006] A water storage tank, which is arranged above the platform and is used to contain the rust removal mixture;
[0007] A power pressurizing device, which is arranged in the stand and connected to the water tank, and is used to pressurize the rust removal mixed liquid from the water tank and then transport it to the high-pressure water gun;
[0008] Wherein, the power pressurizing device comprises:
[0009] A diesel engine, which is arranged on the left side of the platform;
[0010] A battery, which is arranged at the right front part of the stand;
[0011] A fuel tank, which is arranged directly above the battery and connected to the diesel engine;
[0012] A high-pressure pump is arranged above the oil tank and is connected to the diesel engine and the water outlet of the water tank respectively;
[0013] An electric box, which is arranged at the right rear part of the platform, behind the fuel tank, and electrically connected to the battery;
[0014] A hydraulically controlled valve is disposed below the electrical box and is electrically connected to the electrical box and the high-pressure pump, respectively, and is used to control the working state of the high-pressure pump.
[0015] Preferably, it also includes:
[0016] The first filtering device is arranged below the water storage tank and connected to the water inlet, and is used for filtering particles in the water to prevent the high-pressure water gun from being blocked.
[0017] Preferably, it also includes:
[0018] A liquid level meter, which is arranged on the side wall of the water storage tank and is used to detect the water level in the water storage tank;
[0019] The anti-flash rust agent filling port is arranged at a corner of the upper end surface of the water storage tank and is used for adding the anti-flash rust agent into the water storage tank.
[0020] Preferably, it also includes:
[0021] An exhaust port, which is arranged on the upper end surface of the water storage tank and is used to communicate with the atmosphere;
[0022] Wherein, the free end of the exhaust port is in an inverted U shape, which can prevent impurities from entering the water tank.
[0023] Preferably, it also includes:
[0024] Lifting ears are respectively arranged at the four corners of the upper end surface of the water storage tank to facilitate lifting between layers of the offshore platform.
[0025] Preferably, it also includes:
[0026] Universal wheels are respectively arranged at the four corners of the lower end surface of the platform to facilitate movement and transfer.
[0027] Preferably, it also includes:
[0028] The second filtering device is arranged above the oil tank and located on one side of the high-pressure pump. The second filtering device is respectively connected to the inlet of the high-pressure pump and the outlet of the water storage tank to further filter particulate matter in the water to prevent the high-pressure water gun from being blocked.
[0029] The beneficial effects of the utility model are as follows: the stand, the water storage tank and the power pressurizing device are provided, so that a good rust removal effect can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 The utility model is a three-dimensional continuous rust removal device for an offshore platform Figure 1 .
[0031] Figure 2 The three-dimensional Figure 1 .
[0032] Figure 3 The three-dimensional Figure 2 . DETAILED DESCRIPTION
[0033] The utility model is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement it according to the description.
[0034] It should be understood that terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or other elements or combinations thereof.
[0035] like Figure 1-3 As shown, a continuous rust removal device 1 for an offshore platform of the utility model comprises:
[0036] As a preferred embodiment, the stand 110 further comprises: universal wheels 150, which are respectively arranged at the four corners of the lower end surface of the stand 110 to facilitate movement and transfer.
[0037] The water tank 120 is arranged above the stand 110 and is used to hold the rust removal mixture; as a preferred embodiment, it also includes: a first filtering device 140, which is arranged below the water tank 120 and connected to the water inlet, and is used to filter particles in the water to prevent the high-pressure water gun from being blocked. As a further preferred embodiment, it also includes: a liquid level gauge 121, which is arranged on the side wall of the water tank 120 and is used to detect the water level in the water tank 120; an anti-flash rust agent filling port 122, which is arranged at a corner of the upper end surface of the water tank 120, and is used to add anti-flash rust agent into the water tank 120. As a further preferred embodiment, an exhaust port 123 is arranged on the upper end surface of the water tank 120 and is used to communicate with the atmosphere; wherein the free end of the exhaust port 123 is in an inverted U shape, which can prevent impurities from entering the water tank 120. As a further preferred embodiment, it also includes: lifting ears 124, which are respectively arranged at the four corners of the upper end surface of the water tank 120, for facilitating the lifting between the layers of the offshore platform.
[0038] The power pressurizing device 130 is arranged in the stand 110 and connected to the water tank 120, and is used to pressurize the rust removal mixture from the water tank 120 and then transport it to the high-pressure water gun; wherein the power pressurizing device 130 includes: a diesel engine 131, which is arranged on the left side of the stand 110; a battery 132, which is arranged on the right front part of the stand 110; an oil tank 133, which is arranged directly above the battery and connected to the diesel engine 131; a high-pressure pump 134, which is arranged above the oil tank 133 and is respectively connected to the diesel engine 131 and the water outlet of the water tank 120; an electric box 135, which is arranged at the right rear part of the stand 110, located behind the oil tank 133, and is electrically connected to the battery 132; a hydraulic control valve 136 is arranged below the electric box 135, and is respectively electrically connected to the electric box 135 and the high-pressure pump 134, and is used to control the working state of the high-pressure pump 134.
[0039] During use, water is firstly added to the water tank 120, and then the water level in the water tank 120 is read through the liquid level meter 121 to calculate the water volume; then the anti-flash rust agent is added from the anti-flash rust agent filling port 122 according to the water volume to prepare a rust removal mixed liquid. Then the offshore platform continuous rust removal device 1 is transferred to the construction area; the water outlet of the high-pressure pump 134 and the high-pressure water gun are connected through the delivery pipeline; the power pressurizing device is started to start the high-pressure water rust removal operation.
[0040] In another embodiment, it further includes: a first filtering device 140, which is disposed below the water storage tank 120 and connected to the water inlet, and is used to filter particles in the water to prevent the high-pressure water gun from being blocked.
[0041] In another embodiment, it also includes: a liquid level meter 121, which is arranged on the side wall of the water tank 120 and is used to detect the water level in the water tank 120; an anti-flash rust agent filling port 122, which is arranged at a corner of the upper end surface of the water tank 120 and is used to add anti-flash rust agent into the water tank 120.
[0042] In another embodiment, it further includes: an exhaust port 123, which is arranged on the upper end surface of the water storage tank 120 for communicating with the atmosphere; wherein the free end of the exhaust port 123 is in an inverted U shape, which can prevent impurities from entering the water storage tank 120.
[0043] In another embodiment, it further includes: lifting ears 124, which are respectively arranged at the four corners of the upper end surface of the water storage tank 120 to facilitate lifting between layers of the offshore platform.
[0044] In another embodiment, it further includes: universal wheels 150, which are respectively arranged at the four corners of the lower end surface of the platform 110 for easy movement.
[0045] In another embodiment, it also includes:
[0046] The second filtering device 137 is arranged above the oil tank 133 and located on one side of the high-pressure pump 134. The second filtering device 137 is respectively connected to the inlet of the high-pressure pump 134 and the outlet of the water storage tank 120 to further filter particulate matter in the water to prevent the high-pressure water gun from being blocked.
[0047] In summary, the utility model is a continuous rust removal device 1 for an offshore platform, which is provided with a stand 110, a water tank 120 and a power pressurizing device, and can obtain a good rust removal effect; a first filtering device 140 is provided, which can filter particles in the water to prevent the high-pressure water gun from being blocked; a liquid level gauge 121 and an anti-flash rust agent filling port 122 are provided, which are convenient for preparing the rust remover; an exhaust port 123 is provided for communicating with the atmosphere to facilitate water to flow into and out of the water tank 120; a lifting lug 124 is provided for facilitating inter-layer lifting of the offshore platform. A universal wheel 150 is provided for easy movement.
[0048] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A continuous rust removal device for an offshore platform, characterized in that: include: Stand; A water storage tank, which is arranged above the platform and is used to contain a rust removal mixture; A power pressurizing device, which is arranged in the stand and connected to the water tank, and is used to pressurize the rust removal mixed liquid from the water tank and then transport it to the high-pressure water gun; Wherein, the power pressurizing device comprises: A diesel engine, which is arranged on the left side of the platform; A battery, which is arranged at the right front part of the stand; A fuel tank, which is arranged directly above the battery and connected to the diesel engine; A high-pressure pump is arranged above the oil tank and is respectively connected to the diesel engine, the high-pressure water gun and the water outlet of the water storage tank; An electric box, which is arranged at the right rear part of the platform, behind the fuel tank, and electrically connected to the battery; A hydraulically controlled valve is disposed below the electrical box and is electrically connected to the electrical box and the high-pressure pump, respectively, and is used to control the working state of the high-pressure pump.
2. The offshore platform continuous rust removal device according to claim 1, characterized in that: Also includes: The first filtering device is arranged below the water storage tank and connected to the water inlet, and is used for filtering particles in the water to prevent the high-pressure water gun from being blocked.
3. The offshore platform continuous rust removal device according to claim 1, characterized in that: Also includes: A liquid level meter, which is arranged on the side wall of the water storage tank and is used to detect the water level in the water storage tank; The anti-flash rust agent filling port is arranged at a corner of the upper end surface of the water storage tank and is used for adding the anti-flash rust agent into the water storage tank.
4. The offshore platform continuous rust removal device according to claim 1, characterized in that: Also includes: An exhaust port, which is arranged on the upper end surface of the water storage tank and is used to communicate with the atmosphere; Wherein, the free end of the exhaust port is in an inverted U shape, which can prevent impurities from entering the water tank.
5. The offshore platform continuous rust removal device according to claim 1, characterized in that: Also includes: Lifting ears are respectively arranged at the four corners of the upper end surface of the water storage tank to facilitate lifting between layers of the offshore platform.
6. The offshore platform continuous rust removal device according to claim 1, characterized in that: Also includes: Universal wheels are respectively arranged at the four corners of the lower end surface of the platform to facilitate movement and transfer.
7. The offshore platform continuous rust removal device according to claim 1, characterized in that: Also includes: The second filtering device is arranged above the oil tank and located on one side of the high-pressure pump. The second filtering device is respectively connected to the inlet of the high-pressure pump and the outlet of the water storage tank to further filter particulate matter in the water to prevent the high-pressure water gun from being blocked.