Ultrasonic floating cloth pressing mechanism
By designing an ultrasonic floating pressure cloth mechanism, the transmission shaft and pressure adjustment mechanism are used to adapt the fabric thickness of the pressure cloth wheel, which solves the problem of inconsistent cutting of fabric thickness in existing equipment, and improves processing quality and efficiency.
Patent Information
- Application Number
- CN202421740273.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In existing ultrasonic bonding processing equipment, the pressing wheel and the ultrasonic cutter are locked on the same moving mechanism, which leads to inconsistent fabric thickness, and the cutter cannot adjust adaptively, resulting in the thick cloth or the position of thick cloth being cut continuously, limiting the universality of the equipment.
An ultrasonic floating pressure cloth mechanism is designed, including the main arm and the auxiliary arm. Through the transmission shaft and the pressure adjustment mechanism, the pressure cloth wheel can adaptively rise and fall according to the thickness of the fabric to ensure effective compression of the fabric.
The quality and efficiency of ultrasonic bonding of fabrics are improved, the problem of difficult cutting of fabrics is solved, and the versatility of the equipment is improved.
Smart Images

Figure CN222874683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clothing production, in particular to an ultrasonic floating cloth pressing mechanism. Background Art
[0002] In the clothing production industry, ultrasonic bonding is a common fabric splicing process. During the processing, the thickness of the fabric splicing position varies according to the position of the fabric seam. This causes the fabric pressing wheel to fluctuate up and down with the thickness of the fabric during ultrasonic bonding. The pressing wheel and ultrasonic cutter in the existing mechanism are locked on a motion mechanism, which limits the thickness of the cut cloth. If the fabric is too thick or has convex parts, the cutter will rise as the pressing wheel rises, resulting in the inability to cut thick fabrics or thick fabrics. There are high requirements for fabrics and cutting edges, which greatly limits the versatility of ultrasonic splicing equipment.
[0003] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content
[0004] In view of the above background technology, the existing technology has the problem that the cloth cannot be cut continuously.
[0005] The utility model discloses an ultrasonic floating cloth pressing mechanism, which comprises a main arm and a sub-arm, wherein a knife wheel is rotatably mounted on the bottom of the front side of the main arm, a cloth pressing wheel is rotatably mounted on the front end of the sub-arm and on a side close to the knife wheel, a transmission shaft is mounted on the rear end of the sub-arm and on a side close to the main arm, and the sub-arm is rotatably connected to the main arm through the transmission shaft; a knife wheel driving device is arranged on the main arm, and the knife wheel driving device is used for driving the knife wheel to rotate; a cloth pressing wheel driving device is arranged on the sub-arm, and the cloth pressing wheel driving device is used for driving the cloth pressing wheel to rotate.
[0006] Furthermore, a fixing block is fixedly installed on the side of the main arm, a receiving groove is provided at the front end of the fixing block, a round hole matching the transmission shaft is provided on the receiving groove, and the transmission shaft passes through the round hole.
[0007] Furthermore, a pressure regulating mechanism is provided between the transmission shaft and the fixing block.
[0008] Furthermore, the pressure regulating mechanism includes an inverted L-shaped block arranged in the accommodating groove, the vertical portion of the L-shaped block is located in the accommodating groove, the horizontal portion of the L-shaped block is placed on the upper end surface of the fixed block, the lower end surface of the vertical portion of the L-shaped block is provided with an open groove in the vertical direction, and the outer surface of the transmission shaft is provided with left-right symmetrical vertical surfaces, the L-shaped block is clamped with the transmission shaft through the open groove, and the groove walls on both sides of the open groove are in contact with the vertical surfaces on both sides of the transmission shaft.
[0009] Furthermore, a long groove is formed in the horizontal portion of the L-shaped block, and a mounting bolt is threadedly connected to the upper end surface of the fixed block. The mounting bolt is located in the long groove of the L-shaped block, and a pressure spring is sleeved on the mounting bolt between the horizontal portion of the L-shaped block and the nut of the mounting bolt.
[0010] Furthermore, a fixed wheel is fixed to the front end of the transmission shaft, a plurality of arc-shaped through grooves are provided on the fixed wheel around the circumference, and a plurality of threaded holes are provided on the side of the auxiliary arm at positions corresponding to the arc-shaped through grooves.
[0011] Furthermore, the right end of the long groove of the L-shaped block is opened.
[0012] Furthermore, a pressure plate is arranged between the nut of the mounting bolt and the pressure spring, and the pressure plate is sleeved with the mounting bolt.
[0013] Furthermore, the auxiliary arm is a hollow structure, and the cloth pressing wheel is rotatably connected to the auxiliary arm through a rotating shaft. The cloth pressing wheel driving device includes a first synchronous wheel, which is fixedly arranged at one end of the rotating shaft extending to the inner side of the auxiliary arm. A first motor is installed on the outer side of the tail end of the auxiliary arm, and the output shaft of the first motor extends into the hollow structure of the auxiliary arm and is fixedly provided with a second synchronous wheel. The first synchronous wheel is transmission-connected to the second synchronous wheel through a transmission belt; the main arm is a hollow structure, and the knife wheel driving device includes a second motor fixed to the main arm, and the output shaft of the second motor extends into the hollow structure of the main arm and is fixedly provided with a driving wheel. The knife wheel is rotatably connected to the main arm through a rotating shaft, and the rotating shaft of the knife wheel extends into the hollow structure of the main arm and is fixedly provided with a passive wheel. The driving wheel and the passive wheel are transmission-connected through a synchronous belt.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model changes the locking design of the traditional cloth pressing wheel and the ultrasonic cutter on the same motion mechanism through the auxiliary arm designed in combination with the rotating shaft and the pressure regulating mechanism, so that the cloth pressing wheel can adaptively rise and fall according to the thickness of the fabric, thereby ensuring the ultrasonic bonding and shearing processing quality of the fabric and the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 3It is a schematic diagram of the three-dimensional structure of the transmission belt of the utility model;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the L-shaped block and the fixed block of the utility model;
[0021] Figure 5 This is a schematic diagram of the internal three-dimensional structure of the fixed block of the utility model;
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the first motor and the second motor of the utility model.
[0023] In the figure: 1. main arm; 2. auxiliary arm; 3. knife wheel; 4. cloth pressing wheel; 5. transmission shaft; 6. fixed block; 7. round hole; 8. accommodating groove; 9. L-shaped block; 10. opening groove; 11. vertical surface; 12. long groove; 13. mounting bolt; 14. pressure spring; 15. pressure plate; 16. fixed wheel; 17. arc-shaped through groove; 18. rotating shaft; 19. first synchronous wheel; 20. first motor; 21. second synchronous wheel; 22. transmission belt; 23. second motor; 24. driving wheel; 25. rotating shaft; 26. driven wheel; 27. synchronous belt. DETAILED DESCRIPTION
[0024] The following will disclose multiple embodiments of the utility model with diagrams. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the utility model. In other words, in some embodiments of the utility model, these physical details are not necessary. In addition, for the purpose of simplifying the diagram, some conventional structures and components will be depicted in a simple schematic manner in the diagram.
[0025] See also Figure 1-6 The utility model discloses an ultrasonic floating cloth pressing mechanism, comprising a main arm 1 and a sub-arm 2, a knife wheel 3 is rotatably installed at the bottom of the front side of the main arm 1, a cloth pressing wheel 4 is rotatably installed at the front end and the side close to the knife wheel of the sub-arm 2, a transmission shaft 5 is installed at the tail end and the side close to the main arm 1 of the sub-arm 2, and the sub-arm 2 is rotatably connected with the main arm 1 through the transmission shaft 5; a knife wheel driving device is arranged on the main arm 1, and the knife wheel driving device is used to drive the knife wheel 3 to rotate; a cloth pressing wheel driving device is arranged on the sub-arm 2, and the cloth pressing wheel driving device is used to drive the cloth pressing wheel 4 to rotate.
[0026] During use, when the cloth needs to be cut, the main arm 1 is pressed down, and drives the auxiliary arm 2, the knife wheel 3 and the cloth pressing wheel 4 to be pressed down at the same time, until the knife wheel 3 and the cloth pressing wheel 4 contact the cloth. At this time, the knife wheel driving device drives the knife wheel 3 to rotate to cut the cloth, and the cloth pressing wheel driving device drives the cloth pressing wheel 4 to rotate, and cooperates with the feeding roller installed on the work surface of the equipment to convey the cloth forward. During this process, the main arm 1 always maintains a fixed height, that is, the position of the knife wheel 3 remains unchanged, and the cloth pressing wheel 4 rolls on the surface of the fabric, and the cloth pressing wheel 4 always maintains an effective pressing effect on the fabric under the action of the pressing wheel adjustment mechanism while it rises and falls with the thickness of the fabric.
[0027] It needs to be further explained that the ups and downs of the cloth pressing wheel 4 cause the front end of the auxiliary arm 2 to rise and fall, causing the rear end of the auxiliary arm 2 to rotate with the transmission shaft 5 as the shaft rod, and at the same time drive the L-shaped block 9 to rotate, so that the horizontal part of the L-shaped block 9 is lifted upward, exerting pressure on the pressure spring 14, and the pressure spring 14 exerts a reverse resistance on the L-shaped block 9 in the opposite direction, so that the cloth pressing wheel 4 can always maintain an effective pressing effect on the fabric during the up and down movement.
[0028] In order to facilitate the rotational connection between the transmission shaft 5 and the main arm 1, in this embodiment, a fixing block 6 is fixedly installed on the side of the main arm 1, a receiving groove 8 is provided at the front end of the fixing block 6, and a circular hole 7 matching the transmission shaft 5 is provided on the receiving groove 8, and the transmission shaft 5 is inserted into the circular hole 7.
[0029] A pressure regulating mechanism is provided between the transmission shaft 5 and the fixing block 6 .
[0030] The pressure regulating mechanism includes an inverted L-shaped block 9 arranged in the accommodating groove 8, the vertical portion of the L-shaped block 9 is located in the accommodating groove 8, the horizontal portion of the L-shaped block 9 is placed on the upper end surface of the fixed block 6, the lower end surface of the vertical portion of the L-shaped block 9 is provided with an open groove 10 in the vertical direction, and the outer surface of the transmission shaft 5 is provided with a left-right symmetrical vertical surface 11, the L-shaped block 9 is clamped with the transmission shaft 5 through the open groove 10, and the groove walls on both sides of the open groove 10 are in contact with the vertical surfaces 11 on both sides of the transmission shaft 5.
[0031] In this embodiment, a long groove 12 is formed in the horizontal portion of the L-shaped block 9, and a mounting bolt 13 is threadedly connected to the upper end surface of the fixed block 6. The mounting bolt 13 is located in the long groove 12 of the L-shaped block 9, and a pressure spring 14 is sleeved on the mounting bolt 13 between the horizontal portion of the L-shaped block 9 and the nut of the mounting bolt 13.
[0032] In order to facilitate the installation of the L-shaped block 9 and increase the adaptability of the long groove 12 so that the upward lifting range of the L-shaped block 9 is increased, in this embodiment, the right end of the long groove 12 of the L-shaped block 9 is opened; when installing the L-shaped block 9, the mounting bolt 13 can be screwed in advance, and then the L-shaped block 9 passes through the opening of the long groove 12 so that the mounting bolt 13 is inserted into the long groove 12 of the L-shaped block 9, which facilitates the installation of the L-shaped block 9 and increases the upward lifting range of the horizontal part of the L-shaped block 9.
[0033] There are two mounting bolts 13 and two pressure springs 14 , and there are also two long grooves 12 opened on the horizontal portion of the L-shaped block 9 , which can make the installation of the L-shaped block 9 more stable.
[0034] A pressure plate 15 is arranged between the nut of the mounting bolt 13 and the pressure spring 14 , and the pressure plate 15 is sleeved with the mounting bolt 13 .
[0035] In this embodiment, in order to facilitate the adjustment of the initial angle of the auxiliary arm during initial installation and use, a fixed wheel 16 is fixed to the front end of the transmission shaft 5, and a plurality of arc-shaped through grooves 17 are opened around the circumference of the fixed wheel 16, and a plurality of threaded holes are opened on the side surface of the rear end of the auxiliary arm 2 corresponding to the position of the arc-shaped through groove 17; when installing the auxiliary arm 2, the fixed wheel 16 is made to fit with the side surface of the auxiliary arm 2, and the threaded hole is located in the arc-shaped through groove 17, and then a long-rod fixing bolt is used to pass through the arc-shaped through groove 17 and screwed into the threaded hole.
[0036] In order to achieve the purpose of driving the cloth pressing wheel 4 to rotate by the cloth pressing wheel driving device, in this embodiment, the auxiliary arm 2 is a hollow structure, and the cloth pressing wheel driving device includes a first synchronous wheel 19, which is fixedly arranged at one end of the rotating shaft 18 extending to the inner side of the auxiliary arm 2, and a first motor 20 is installed on the outer side of the tail end of the auxiliary arm 2, and the output shaft of the first motor 20 extends into the hollow structure of the auxiliary arm 2 and is fixedly provided with a second synchronous wheel 21, and the first synchronous wheel 19 is connected to the second synchronous wheel 21 through a transmission belt 22; when in use, the first motor 20 rotates through the second synchronous wheel 21, the transmission belt 22, the first transmission wheel and the rotating shaft 18 to drive the cloth pressing wheel 4 to rotate, thereby achieving the purpose of driving the cloth pressing wheel 4 to rotate.
[0037] In order to achieve the purpose of driving the cutter wheel 3 to rotate, in this embodiment, the main arm 1 is a hollow structure, and the cutter wheel driving device includes a second motor 23 fixed to the main arm 1, the output shaft of the second motor 23 extends into the hollow structure of the main arm 1 and is fixedly provided with a driving wheel 24, the cutter wheel 3 is rotatably connected to the main arm 1 through a rotating shaft 25, the rotating shaft 25 of the cutter wheel 3 extends into the hollow structure of the main arm 1 and is fixedly provided with a driven wheel 26, the driving wheel 24 and the driven wheel 26 are connected by a synchronous belt 27; the second motor 23 drives the cutter wheel 3 to rotate through the driving wheel 24, the synchronous belt 27 and the driven wheel 26 in turn.
[0038] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. An ultrasonic floating cloth pressing mechanism, comprising a main arm (1) and a secondary arm (2), characterized in that: A cutter wheel (3) is rotatably mounted at the bottom of the front side of the main arm (1); a cloth pressing wheel (4) is rotatably mounted at the front end of the auxiliary arm (2) and on a side close to the cutter wheel (3); a transmission shaft (5) is mounted at the rear end of the auxiliary arm (2) and on a side close to the main arm (1); the auxiliary arm (2) is rotatably connected to the main arm (1) via the transmission shaft (5); a cutter wheel driving device is arranged on the main arm (1), and the cutter wheel driving device is used to drive the cutter wheel (3) to rotate; and a cloth pressing wheel driving device is arranged on the auxiliary arm (2), and the cloth pressing wheel driving device is used to drive the cloth pressing wheel (4) to rotate.
2. The ultrasonic floating cloth pressing mechanism according to claim 1, characterized in that: A fixing block (6) is fixedly mounted on the side of the main arm (1), a receiving groove (8) is provided at the front end of the fixing block (6), a circular hole (7) matching the transmission shaft (5) is provided on the receiving groove (8), and the transmission shaft (5) is passed through the circular hole (7).
3. The ultrasonic floating cloth pressing mechanism according to claim 2, characterized in that: A pressure regulating mechanism is provided between the transmission shaft (5) and the fixing block (6).
4. The ultrasonic floating cloth pressing mechanism according to claim 3, characterized in that: The pressure regulating mechanism comprises an inverted L-shaped block (9) arranged in the accommodating groove (8), the vertical portion of the L-shaped block (9) is located in the accommodating groove (8), the horizontal portion of the L-shaped block (9) is placed on the upper end surface of the fixed block (6), the lower end surface of the vertical portion of the L-shaped block (9) is provided with an open groove (10) in the vertical direction, the outer surface of the transmission shaft (5) is provided with a left-right symmetrical vertical surface (11), the L-shaped block (9) is clamped with the transmission shaft (5) through the open groove (10), and the groove walls on both sides of the open groove (10) are in contact with the vertical surfaces (11) on both sides of the transmission shaft (5).
5. The ultrasonic floating cloth pressing mechanism according to claim 4, characterized in that: The horizontal portion of the L-shaped block (9) is provided with a long groove (12); the upper end surface of the fixed block (6) is threadedly connected with a mounting bolt (13); the mounting bolt (13) is located in the long groove (12) of the L-shaped block (9); and a pressure spring (14) is sleeved on the mounting bolt (13) between the horizontal portion of the L-shaped block (9) and the nut of the mounting bolt (13).
6. The ultrasonic floating cloth pressing mechanism according to claim 5, characterized in that: A fixed wheel (16) is fixed to the front end of the transmission shaft (5), a plurality of arc-shaped through grooves (17) are provided on the fixed wheel (16) around the circumference, and a plurality of threaded holes are provided on the side surface of the auxiliary arm (2) at positions corresponding to the arc-shaped through grooves (17).
7. The ultrasonic floating cloth pressing mechanism according to claim 5, characterized in that: The right end of the long groove (12) on the L-shaped block (9) is opened.
8. The ultrasonic floating cloth pressing mechanism according to claim 5, characterized in that: A pressure plate (15) is arranged between the nut of the mounting bolt (13) and the pressure spring (14), and the pressure plate (15) and the mounting bolt (13) are sleeved together.
9. The ultrasonic floating cloth pressing mechanism according to claim 1, characterized in that: The auxiliary arm (2) is a hollow structure, the cloth pressing wheel (4) is rotatably connected to the auxiliary arm (2) via a rotating shaft (18), the cloth pressing wheel driving device comprises a first synchronous wheel (19), the first synchronous wheel (19) is fixedly arranged at one end of the rotating shaft (18) extending to the inner side of the auxiliary arm (2), a first motor (20) is installed on the outer side of the tail end of the auxiliary arm (2), the output shaft of the first motor (20) extends into the hollow structure of the auxiliary arm (2) and is fixedly installed with a second synchronous wheel (21), the first synchronous wheel (19) is connected to the second synchronous wheel (21) via a transmission belt (22) (21) transmission connection; the main arm (1) is a hollow structure, the cutter wheel driving device comprises a second motor (23) fixed to the main arm (1), the output shaft of the second motor (23) extends into the hollow structure of the main arm (1) and is fixedly provided with a driving wheel (24), the cutter wheel (3) is rotationally connected to the main arm (1) via a rotating shaft (25), the rotating shaft (25) of the cutter wheel (3) extends into the hollow structure of the main arm (1) and is fixedly provided with a driven wheel (26), and the driving wheel (24) and the driven wheel (26) are transmission connected via a synchronous belt (27).