Light composite material heating and shaping device

Abstract

The utility model discloses a light composite material heating and shaping device which comprises a furnace body and a supporting plate, an in-out assembly is installed on the furnace body, the in-out assembly comprises a support and an outlet, a moving assembly is installed on the furnace body, the moving assembly comprises a rotating roller and a motor, a shaping assembly is installed in the furnace body, and the supporting plate is installed on the supporting plate. The light composite material heating and shaping device comprises a furnace body, a shaping assembly is installed at the left end of the furnace body, the shaping assembly comprises a mold and a side plate, a flow guide assembly is installed on the inner side of the furnace body, and the flow guide assembly comprises a partition plate and a sealing plate. And the heat-absorbed air heats and raises the temperature of the mold and the light composite material which are fed into the furnace body at the right end of the furnace body, so that the heat lost by the cooling work is effectively recycled, the working energy consumption is reduced, the light composite material is prevented from falling to the outer side of the outlet, the safety of the light composite material is guaranteed, and the service life of the light composite material is prolonged. The device is suitable for heating and shaping light composite materials.

Description

Technical Field

[0001] The utility model relates to the technical field of material heating and shaping equipment, in particular to a light composite material heating and shaping device. Background Art

[0002] When heating and shaping lightweight composite materials, it is often necessary to use material heating and shaping equipment. The utility model patent with patent application number CN201920871008.3 discloses a continuous production equipment for thermoplastic composite materials. The casting die head is used to coat the resin directly with the fiber cloth or fiber felt in a molten state for impregnation and compounding. After being shaped by a three-roll press, it enters the ring belt press for compound molding to prepare high-strength, high-rigidity and high-toughness composite materials. The equipment is a continuous production mode with high production efficiency and high production capacity, which solves the problems of low production efficiency and low production capacity of the traditional intermittent type. In addition, continuous production also solves the size problem of the composite material. As long as the length of the fiber cloth or felt is guaranteed, the length of the composite material can be infinitely long. According to the technical solution disclosed by the invention, when the existing material heating and shaping equipment is used, on the one hand, the heated material causes energy waste when cooling, which is not conducive to saving working energy consumption. On the other hand, when the mold is used to shape the lightweight composite material, the mold and the material are easily pushed out directly from the equipment, which is easy to cause the mold to fall, which is not conducive to ensuring the safety of the lightweight composite material.

[0003] Therefore, how to design a lightweight composite material heating and shaping device has become our current problem to be solved. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a lightweight composite material heating and shaping device to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable design and is relatively convenient to use, and is suitable for heating and shaping lightweight composite materials.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lightweight composite material heating and shaping device, comprising a furnace body and a support plate, an inlet and outlet assembly is installed on the furnace body, the inlet and outlet assembly includes a bracket and an outlet, a moving assembly is installed on the furnace body, the moving assembly includes a roller and a motor, a shaping assembly is installed in the furnace body, the shaping assembly includes a mold and a side plate, a guide assembly is installed on the inner side of the furnace body, the guide assembly includes a partition and a sealing plate, a heating assembly is installed on the inner side of the furnace body, the heating assembly includes an electric heating lamp and a heating wire, and a ventilation assembly is installed at the bottom of the furnace body, the ventilation assembly includes a wind tube and a fan.

[0006] Furthermore, the bracket is welded to one end of the furnace body, the outlet is welded to the other end of the furnace body, and the support plate is welded to the bottom of the furnace body, the bracket and the outlet respectively.

[0007] Furthermore, both ends of the roller are respectively mounted on the inner side of the bracket, furnace body and outlet through bearings, the motor is respectively mounted on the outer side of the bracket, furnace body and outlet through bolts, and one end of the roller is keyed to the output shaft of the motor.

[0008] Furthermore, the partition is welded to the inner wall of the top of the furnace body, a sleeve plate is welded to the bottom of the partition, the sealing plate is welded to the inner wall of the bottom of the furnace body, the top of the sealing plate is clamped on the bottom of the roller, and the sealing plate and partition are alternately distributed on the inner side of the furnace body.

[0009] Furthermore, the side panels are welded to both sides of the mold respectively, the mold is a lightweight composite material shaping mold, the length and width of the side panels are equal to the length and width of the inner side of the sleeve plate, and the mold is placed on the top of the rotating roller.

[0010] Furthermore, the wind duct is welded to the bottom of the other end of the furnace body, the fan is installed on the inner side of the wind duct by bolts, a chimney is welded to the top of one end of the furnace body, a reflector is installed on the inner wall of the top of the furnace body by bolts, the electric heating lamp is installed on the inner side of the reflector by bolts, and the heating wire is installed on the bottom of the furnace body by bolts.

[0011] Furthermore, a support sleeve is welded on the outer side of the outlet, an electromagnet is welded on the inner wall of the bottom of the support tube, a baffle is clamped on the inner wall of the top of the support sleeve, the top of the baffle passes through the support sleeve and extends to the outside of the support sleeve, the top of the baffle is located at the top of the roller, and the electromagnet is connected to the baffle through a spring.

[0012] Furthermore, an external switch group is connected to the outer side of the outlet, and the switch group is connected to the motor, the fan, the electric heating lamp, the heating wire and the electromagnet through electric wires.

[0013] Beneficial effects: 1. When the lightweight composite material heating and shaping device is working, the lightweight composite material that needs to be heated and shaped is loaded into the inner side of the mold, and then the mold is placed on the top of the roller on the bracket. The motor drives the roller to rotate and transports the mold to the inner side of the furnace body. The electric heating lamp heats the top of the mold, and uses the reflector to gather heat on the mold. The electric heating wire heats the bottom of the mold until the mold is transported to the top of the wind tube by the roller. The fan blows air into the inner side of the furnace body through the wind tube, so that the air cools the mold and the lightweight composite material. After the air absorbs the heat, it flows alternately up and down on the inner side of the furnace body under the obstruction of the partition and the sealing plate, so that the air cools the lightweight composite material and the mold at the left end of the furnace body, and the air after absorbing heat heats the mold and the lightweight composite material sent into the furnace body at the right end of the furnace body, thereby effectively recycling the heat lost in the cooling work and saving working energy consumption.

[0014] 2. After the lightweight composite material heating and shaping device completes processing, if there is a transfer vehicle or other transfer equipment at the right end of the outlet, the electromagnet is turned on, and the electromagnet attracts the baffle downward through the magnetic pole, so that the baffle compresses the spring and moves downward to the bottom of the roller. The mold is pushed out from the inside of the outlet by the roller so as to be transported by the transfer equipment. If there is no transfer equipment outside the outlet, the baffle is used to place the side plate and the mold on the inside of the outlet to prevent the lightweight composite material from falling to the outside of the outlet, thereby ensuring the safety of the lightweight composite material.

[0015] 3. The lightweight composite material heating and shaping device is reasonably designed, more efficient and convenient to use, and is suitable for heating and shaping lightweight composite materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of a lightweight composite material heating and shaping device of the utility model;

[0017] Figure 2 This is a cross-sectional view of a lightweight composite material heating and shaping device of the utility model;

[0018] Figure 3 This is a schematic structural diagram of a mold of a lightweight composite material heating and shaping device of the utility model;

[0019] Figure 4 This is a schematic structural diagram of a baffle of a lightweight composite material heating and shaping device of the utility model;

[0020] In the figure: 1. furnace body; 2. support plate; 3. bracket; 4. outlet; 5. roller; 6. motor; 7. mold; 8. side plate; 9. partition; 10. sleeve plate; 11. sealing plate; 12. electric heating lamp; 13. reflector; 14. heating wire; 15. air duct; 16. fan; 17. support sleeve; 18. baffle; 19. electromagnet; 20. spring; 21. chimney. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 4The utility model provides a technical solution: a lightweight composite material heating and shaping device, comprising a furnace body 1 and a support plate 2, an inlet and outlet assembly is installed on the furnace body 1, the inlet and outlet assembly includes a bracket 3 and an outlet 4, a moving assembly is installed on the furnace body 1, the moving assembly includes a roller 5 and a motor 6, a shaping assembly is installed in the furnace body 1, the shaping assembly includes a mold 7 and a side plate 8, a guide assembly is installed on the inner side of the furnace body 1, the guide assembly includes a partition 9 and a sealing plate 11, a heating assembly is installed on the inner side of the furnace body 1, the heating assembly includes an electric heating lamp 12 and an electric heating wire 14, a ventilation assembly is installed at the bottom of the furnace body 1, the ventilation assembly includes a wind tube 15 and a fan 16, the bracket 3 is welded to one end of the furnace body 1, the outlet 4 is welded to the other end of the furnace body 1, the support plate 2 is respectively welded to the bottom of the furnace body 1, the bracket 3 and the outlet 4, a support sleeve 17 is welded on the outer side of the outlet 4, and an electromagnet 1 is welded on the inner wall of the bottom of the support tube 17 9, a baffle 18 is stuck on the inner wall of the top of the support sleeve 17, the top of the baffle 18 passes through the support sleeve 17 and extends to the outside of the support sleeve 17, the top of the baffle 18 is located at the top of the roller 5, the electromagnet 19 is connected to the baffle 18 through the spring 20, the outer side of the outlet 4 is externally connected to the switch group, the switch group is connected to the motor 6, the fan 16, the electric heating lamp 12, the heating wire 14 and the electromagnet 19 through the wires, after the processing is completed, if there is a transfer vehicle or the like at the right end of the outlet 4 When the equipment is installed, the electromagnet 19 is turned on and the electromagnet 19 attracts the baffle 18 downward through the magnetic pole, so that the baffle 18 compresses the spring 20 and moves downward to the bottom of the roller 3. The mold 7 is pushed out from the inside of the outlet 4 by the roller 5 so as to be transported by the transfer equipment. If there is no transfer equipment outside the outlet 4, the baffle 18 is used to place the side plate 8 and the mold 7 on the inside of the outlet 4 to prevent the lightweight composite material from falling to the outside of the outlet 4, thereby ensuring the safety of the lightweight composite material.

[0023] In this embodiment, the two ends of the roller 5 are respectively mounted on the inner side of the bracket 3, the furnace body 1 and the outlet 4 through bearings, the motor 6 is respectively mounted on the outer side of the bracket 3, the furnace body 1 and the outlet 4 through bolts, one end of the roller 5 is keyed to the output shaft of the motor 6, the partition 9 is welded to the inner wall of the top of the furnace body 1, a sleeve plate 10 is welded to the bottom of the partition 1, the sealing plate 11 is welded to the inner wall of the bottom of the furnace body 1, the top of the sealing plate 11 is stuck at the bottom of the roller 5, and the sealing plate 11 and the partition 9 are alternately distributed on the inner wall of the furnace body 1. Inside, the side panels 8 are welded to both sides of the mold 7 respectively. The mold 7 is a lightweight composite material shaping mold. The length and width of the side panels 8 are equal to the length and width of the inner side of the sleeve plate 10. The mold 7 is placed on the top of the roller 5. The wind tube 15 is welded to the bottom of the other end of the furnace body 1. The fan 16 is installed on the inner side of the wind tube 15 by bolts. A chimney 21 is welded to the top of one end of the furnace body 1. A reflector 13 is installed on the inner wall of the top of the furnace body 1 by bolts. The electric heating lamp 12 is installed on the reflector by bolts. 13, the heating wire 14 is installed at the bottom of the furnace body 1 by bolts. When working, the lightweight composite material to be heated and shaped is loaded into the inner side of the mold 7, and then the mold 7 is placed on the top of the roller 5 on the bracket 3. The motor 6 drives the roller 5 to rotate and transports the mold 7 to the inner side of the furnace body 1. The electric heating lamp 12 heats the top of the mold 7, and the reflector 13 is used to gather heat on the mold 7. The heating wire 14 heats the bottom of the mold 7 until the mold 7 is transported to the top of the wind tube 15 by the roller, and the fan 16 The air is blown into the inner side of the furnace body 1 through the air duct 15, so that the air cools the mold 7 and the lightweight composite material. After the air absorbs the heat, it flows alternately up and down on the inner side of the furnace body 1 under the obstruction of the partition 9 and the sealing plate 11, so that the air cools the lightweight composite material and the mold 7 at the left end of the furnace body 1, and the air after absorbing the heat heats the mold and the lightweight composite material sent into the furnace body at the right end of the furnace body 1, thereby effectively recycling the heat lost in the cooling work and saving working energy consumption.

[0024] The lightweight composite material heating and shaping device provides electric energy for all electrical equipment through an external power supply. When working, the lightweight composite material that needs to be heated and shaped is loaded into the inner side of the mold 7, and then the mold 7 is placed on the top of the roller 5 on the bracket 3. The motor 6 drives the roller 5 to rotate and transports the mold 7 to the inner side of the furnace body 1. The electric heating lamp 12 heats the top of the mold 7, and uses the reflector 13 to gather heat on the mold 7. The electric heating wire 14 heats the bottom of the mold 7 until the mold 7 is transported to the top of the wind tube 15 by the roller. The fan 16 blows air into the inner side of the furnace body 1 through the wind tube 15, so that the air cools the mold 7 and the lightweight composite material. After the air absorbs the heat, it flows up and down alternately on the inner side of the furnace body 1 under the obstruction of the partition plate 9 and the sealing plate 11, so that the air flows on the left and right sides of the furnace body 1. The light composite material and the mold 7 are cooled down at the right end, and the air after absorbing heat heats the mold and the light composite material sent into the furnace body at the right end of the furnace body 1, thereby effectively recycling the heat dissipated by the cooling work and saving working energy consumption. After the processing is completed, if there is a transfer vehicle or other transfer equipment at the right end of the outlet 4, the electromagnet 19 is turned on, and the electromagnet 19 attracts the baffle 18 downward through the magnetic pole, so that the baffle 18 compresses the spring 20 and moves downward to the bottom of the roller 3. The mold 7 is pushed outward from the inside of the outlet 4 by the roller 5 so as to be transported by the transfer equipment. If there is no transfer equipment outside the outlet 4, the baffle 18 is used to place the side plate 8 and the mold 7 on the inside of the outlet 4 to prevent the light composite material from falling to the outside of the outlet 4, thereby ensuring the safety of the light composite material.

[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A lightweight composite material heating and shaping device, comprising a furnace body (1) and a support plate (2), wherein an inlet and outlet assembly is mounted on the furnace body (1), wherein the inlet and outlet assembly comprises a support (3) and an outlet (4), and wherein a moving assembly is mounted on the furnace body (1), wherein the moving assembly comprises a rotating roller (5) and a motor (6), wherein: A shaping component is installed in the furnace body (1), the shaping component comprises a mold (7) and a side plate (8); a flow guide component is installed on the inner side of the furnace body (1), the flow guide component comprises a partition (9) and a sealing plate (11); a heating component is installed on the inner side of the furnace body (1), the heating component comprises an electric heating lamp (12) and an electric heating wire (14); a ventilation component is installed at the bottom of the furnace body (1), the ventilation component comprises a wind tube (15) and a fan (16).

2. A lightweight composite material heating and shaping device according to claim 1, characterized in that: The support (3) is welded to one end of the furnace body (1), the outlet (4) is welded to the other end of the furnace body (1), and the support plate (2) is respectively welded to the bottom of the furnace body (1), the support (3) and the outlet (4).

3. A lightweight composite material heating and shaping device according to claim 2, characterized in that: The two ends of the roller (5) are respectively mounted on the inner side of the bracket (3), the furnace body (1) and the outlet (4) through bearings; the motor (6) is respectively mounted on the outer side of the bracket (3), the furnace body (1) and the outlet (4) through bolts; and one end of the roller (5) is key-connected to the output shaft of the motor (6).

4. A lightweight composite material heating and shaping device according to claim 3, characterized in that: The partition (9) is welded to the inner wall of the top of the furnace body (1), a sleeve plate (10) is welded to the bottom of the partition (9), the sealing plate (11) is welded to the inner wall of the bottom of the furnace body (1), the top of the sealing plate (11) is clamped on the bottom of the roller (5), and the sealing plate (11) and the partition (9) are alternately distributed on the inner side of the furnace body (1).

5. A lightweight composite material heating and shaping device according to claim 4, characterized in that: The side plates (8) are respectively welded to the two sides of the mold (7), the mold (7) is a lightweight composite material shaping mold, the length and width of the side plates (8) are equal to the length and width of the inner side of the sleeve plate (10), and the mold (7) is placed on the top of the rotating roller (5).

6. A lightweight composite material heating and shaping device according to claim 1, characterized in that: The wind tube (15) is welded to the bottom of the other end of the furnace body (1), the fan (16) is installed on the inner side of the wind tube (15) by means of bolts, a chimney (21) is welded to the top of one end of the furnace body (1), a reflector (13) is installed on the inner wall of the top of the furnace body (1) by means of bolts, the electric heating lamp (12) is installed on the inner side of the reflector (13) by means of bolts, and the heating wire (14) is installed on the bottom of the furnace body (1) by means of bolts.

7. A lightweight composite material heating and shaping device according to claim 6, characterized in that: A support sleeve (17) is welded to the outer side of the outlet (4), an electromagnet (19) is welded to the inner wall of the bottom of the support sleeve (17), a baffle (18) is clamped on the inner wall of the top of the support sleeve (17), the top of the baffle (18) passes through the support sleeve (17) and extends to the outside of the support sleeve (17), the top of the baffle (18) is located at the top of the roller (5), and the electromagnet (19) is connected to the baffle (18) through a spring (20).

8. A light composite material heating and shaping device according to claim 7, characterized in that: The outer side of the outlet (4) is connected to an external switch group, and the switch group is connected to the motor (6), the fan (16), the electric heating lamp (12), the heating wire (14) and the electromagnet (19) through electric wires.

Images