Extruder with crushing function for wire and cable processing
By designing the structure of separate outlet cutting and multiple sets of crushing rollers in the cable processing extruder, the problems of uneven crushing of cable raw materials and blockage of cutting ports are solved, and the quality of cable extrusion is improved.
Patent Information
- Application Number
- CN202421897712.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-07
AI Technical Summary
Existing cable processing extruders are prone to uneven crushing and blockage of the cutting port when crushing wire and cable raw materials, which affects the quality of extrusion processing.
An extruder for wire and cable processing with crushing function is designed. The second motor drives the rotation of the feeding crane to achieve the separation of the feeding crane, and the first motor drives the rotation of the drive roller. The three sets of crushing rollers are used to perform uniform crushing to avoid uneven crushing caused by concentrated discharge.
The uniform crushing of wire and cable raw materials is achieved, the problem of poor crushing quality is avoided, the quality of cable extrusion is improved, and the down hopper is prevented from being blocked.
Smart Images

Figure CN222875254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable processing, in particular to an extruder with a crushing function for processing electric wires and cables. Background Art
[0002] Wires and cables are wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. With the rapid growth of my country's economy and continuous investment in infrastructure, the use of cables is increasing, and the task of cable processing is becoming more and more arduous. The cable processing process is inseparable from the plastic extruder. The currently commonly used cable processing plastic extruder mainly puts plastic raw materials into the feed hopper. The pressure and shear force generated by the rotation of the screw can make the material fully plasticized and evenly mixed, and then squeezed to the head, and extruded into shape by the head.
[0003] Common cable extruders are generally composed of an extrusion mechanism and a feeding mechanism. In order to improve the quality of extrusion, a crushing roller is installed inside the feeding mechanism to extrude and crush the raw materials for the production of wires and cables so that they can be better extruded.
[0004] However, in this method, since the wire and cable raw materials are crushed and discharged centrally through the discharge hopper, uneven crushing is prone to occur when the crushing roller is extruded, and the discharge port is easily blocked, resulting in uneven crushing of the raw materials, which in turn affects the quality of the extrusion process and cannot meet the working requirements of cable processing. Therefore, an extruder for wire and cable processing with a crushing function is proposed. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides an extruder for wire and cable processing with a crushing function to solve the technical problem that the wire and cable raw materials are all discharged centrally through a discharge hopper when they are crushed, resulting in uneven crushing when the crushing rollers are extruded.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: an extruder for processing wires and cables with a crushing function, comprising:
[0009] A base, wherein an extrusion motor is installed on the left side of the top of the base, an extrusion barrel is installed on the right side of the top of the base, and a mounting frame is installed on the left side of the outside of the base;
[0010] A crushing box is inserted in the middle position of the mounting frame, a material distribution box is installed on the top of the crushing box, a lower hopper is connected to the left side of the top of the material distribution box, partitions are inserted in the middle and left and right sides of the upper side of the crushing box, and a first motor is installed on the left and right sides of the top of the mounting frame;
[0011] A driving roller is coaxially connected to the outer end of the rotor of the first motor, and the left side of the crushing box between the partitions is movably connected to the left crushing roller through a bearing, and the right side of the crushing box between the partitions is movably connected to the right crushing roller through a bearing;
[0012] The second motor is installed on the top right side of the crushing box, a feeding auger is inserted inside the distribution box, and the right end of the feeding auger passes through the corresponding position of the distribution box, a first transmission wheel is coaxially installed on the right end of the feeding auger, and the rotor of the second motor is coaxially connected to the second transmission wheel, and the outside of the first transmission wheel and the second transmission wheel are both covered with a second belt.
[0013] Preferably, the rear end of the left crushing roller is coaxially installed with a rear pulley, the front end of the right crushing roller is coaxially connected with a front pulley, and the outside of the rear pulley, the front pulley and the driving roller are all sleeved with a first belt, which facilitates the simultaneous rotation of the front pulley and the rear pulley, and facilitates driving the left crushing roller and the right crushing roller to crush the raw materials.
[0014] Preferably, the length of the rear pulley gradually increases from left to right, and the length of the front pulley gradually decreases from left to right, thereby avoiding mutual interference between the first belts.
[0015] Preferably, the distribution box is provided with discharge openings at the middle position of the bottom and at the positions on the left and right sides corresponding to the left crushing roller and the right crushing roller, which facilitates the separate discharge of raw materials and avoids the problem of uneven crushing caused by concentrated discharge. The upper right part of the discharge hopper is connected to a mounting plate, and a bracket is connected to the top right side of the mounting plate.
[0016] Preferably, a third motor is installed on the upper right side of the bracket through a tripod, and the rotor of the third motor passes through the corresponding position of the bracket. The rotor of the third motor is coaxially connected to a turntable, and a swing arm is inserted into the inner and outer sides of the turntable through a bearing.
[0017] Preferably, a mounting column is installed on the left side of the top of the mounting plate, an insertion shaft is inserted inside the mounting column, a hinge seat is installed on the top of the insertion shaft, the outside of the swing arm is connected to the inside of the hinge seat through a rotating shaft, the bottom of the swing arm is inserted inside the lower hopper, and a paddle is installed at the bottom end of the swing arm, which facilitates the rotation of the turntable driven by the third motor, and with the cooperation of the insertion shaft, the swing arm drives the paddle to swing back and forth in a fan shape, so that the raw materials inside the lower hopper can be broken up, preventing the problem of clogging the lower hopper due to the large amount of raw materials and the combined effect of friction when discharge.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the utility model provides an extruder for wire and cable processing with a crushing function, which has the following beneficial effects:
[0020] The wire and cable processing extruder with a crushing function drives the feeding auger to rotate through the second motor, so that the raw materials of the wires and cables can be discharged separately. At the same time, the driving roller can be driven to rotate by the first motor, so that the front pulley and the rear pulley can be driven to rotate respectively by the first belt, and then the raw materials can be evenly crushed by the rotation of three groups of left crushing rollers and right crushing rollers, thereby avoiding the problem of poor crushing quality caused by concentrated feeding and improving the quality of wire and cable extrusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the front structure of the crushing box of the utility model;
[0023] Figure 3 This is a schematic diagram of the rear structure of the crushing box of the utility model;
[0024] Figure 4 This is a schematic diagram of the partition structure of the utility model;
[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the crushing box of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the rear pulley and the front pulley of the utility model;
[0027] Figure 7 This is a schematic diagram of the cross-sectional structure of the material distribution box of the utility model;
[0028] Figure 8 It is a schematic diagram of the upper structure of the mounting plate of the utility model.
[0029] In the figure: 1. base; 2. extrusion motor; 3. extrusion barrel; 4. mounting frame; 5. crushing box; 6. first motor; 61. driving roller; 7. material distribution box; 8. lower hopper; 9. partition; 10. left crushing roller; 101. rear pulley; 11. right crushing roller; 111. front pulley; 12. first belt; 13. second motor; 14. feeding auger; 15. first transmission wheel; 16. second transmission wheel; 17. second belt; 18. mounting plate; 19. bracket; 20. third motor; 21. turntable; 22. mounting column; 23. plug shaft; 24. hinge seat; 25. swing arm; 26. paddle. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The utility model provides a technical solution, an extruder for processing wires and cables with a crushing function, comprising a base 1, an extrusion motor 2, an extrusion barrel 3, a mounting frame 4, a crushing box 5, a first motor 6, a driving roller 61, a material distribution box 7, a lower hopper 8, a partition 9, a left crushing roller 10, a rear pulley 101, a right crushing roller 11, a front pulley 111, a first belt 12, a second motor 13, a feeding auger 14, a first transmission wheel 15, a second transmission wheel 16, a second belt 17, a mounting plate 18, a bracket 19, a third motor 20, a turntable 21, a mounting column 22, an insert shaft 23, a hinge seat 24, a swing arm 25 and a paddle 26:
[0032] See also Figure 1 An extrusion motor 2 is installed on the top left side of the base 1, an extrusion barrel 3 is installed on the top right side of the base 1, and a mounting frame 4 is installed on the left side of the outside of the base 1;
[0033] The crushing box 5 is inserted in the middle of the mounting frame 4. Figure 2 A material distribution box 7 is installed on the top of the crushing box 5, and a lower hopper 8 is connected to the left side of the top of the material distribution box 7. Please refer to Figure 4 , the middle part and both sides of the upper inner side of the crushing box 5 are equipped with partitions 9, please refer to Figure 1 , a first motor 6 is installed on both left and right sides of the top of the mounting frame 4;
[0034] See also Figure 3 , the driving roller 61 is coaxially connected to the outer end of the rotor of the first motor 6, see Figure 4The left side of the crushing box 5 between the partitions 9 is movably connected to a left crushing roller 10 through a bearing, and the right side of the crushing box 5 between the partitions 9 is movably connected to a right crushing roller 11 through a bearing;
[0035] See also Figure 5 , the second motor 13 is installed on the top right side of the crushing box 5, see Figure 7 A feeding auger 14 is inserted into the inside of the material distribution box 7, and the right end of the feeding auger 14 passes through the corresponding position of the material distribution box 7. A first transmission wheel 15 is coaxially installed on the right end of the feeding auger 14. The rotor of the second motor 13 is coaxially connected to the second transmission wheel 16. The outside of the first transmission wheel 15 and the second transmission wheel 16 are both sleeved with a second belt 17. Please refer to Figure 6 , the rear end of the left crushing roller 10 is coaxially mounted with a rear pulley 101, the front end of the right crushing roller 11 is coaxially connected with a front pulley 111, the outsides of the rear pulley 101, the front pulley 111 and the driving roller 61 are all sleeved with a first belt 12, the length of the rear pulley 101 gradually increases from left to right, and the length of the front pulley 111 gradually decreases from left to right;
[0036] See also Figure 7 The middle position of the bottom of the material distribution box 7 and the positions on the left and right sides corresponding to the left crushing roller 10 and the right crushing roller 11 are all provided with discharge ports. The second motor 13 drives the rotation of the feeding auger 14, so that the raw materials of the wires and cables can be discharged by the ports. At the same time, the first motor 6 can drive the rotation of the driving roller 61, so that the front pulley 111 and the rear pulley 101 can be driven to rotate by the first belt 12 respectively, and then the three groups of left crushing rollers 10 and right crushing rollers 11 can be rotated, so that the raw materials can be evenly crushed, avoiding the problem of poor crushing quality caused by concentrated discharge, and improving the quality of wire and cable extrusion. Please refer to Figure 2 , the upper right part of the lower hopper 8 is connected with a mounting plate 18, see Figure 8A bracket 19 is connected to the top right side of the mounting plate 18, and a third motor 20 is installed on the upper right side of the bracket 19 through a tripod, and the rotor of the third motor 20 passes through the corresponding position of the bracket 19, and the rotor of the third motor 20 is coaxially connected with a turntable 21, and a swing arm 25 is inserted with a bearing inside the outer side of the turntable 21. A mounting column 22 is installed on the top left side of the mounting plate 18, and an insertion shaft 23 is inserted inside the mounting column 22. A hinge seat 24 is installed at the top of the insertion shaft 23. The outside of the swing arm 25 is connected to the inside of the hinge seat 24 through a rotating shaft, and the bottom of the swing arm 25 is inserted in the lower hopper 8. A paddle 26 is installed at the bottom end of the swing arm 25, which facilitates the rotation of the turntable 21 driven by the third motor 20, and with the cooperation of the insertion shaft 23, the swing arm 25 drives the paddle 26 to swing back and forth in a fan shape, so that the raw materials inside the lower hopper 8 can be scattered, and the problem of blocking the lower hopper 8 caused by the large number of raw materials and the joint action of friction when the raw materials are discharged is prevented.
[0037] In this solution, the feeding auger 14 is driven to rotate by the second motor 13, so that the raw materials of the wires and cables can be discharged separately. At the same time, the driving roller 61 can be driven to rotate by the first motor 6, so that the front pulley 111 and the rear pulley 101 can be driven to rotate by the first belt 12 respectively, and then the raw materials can be evenly crushed by the rotation of the three groups of left crushing rollers 10 and the right crushing rollers 11, thereby avoiding the problem of poor crushing quality caused by concentrated feeding and improving the quality of wire and cable extrusion. At the same time, the turntable 21 can be driven to rotate by the third motor 20, and with the cooperation of the plug shaft 23, the swing arm 25 drives the paddle 26 to swing back and forth in a fan shape, so that the raw materials inside the discharge hopper 8 can be scattered, thereby preventing the problem of clogging the discharge hopper 8 due to the large amount of raw materials and the combined effect of friction when discharging.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extruder for processing wires and cables with a crushing function, characterized in that: include: A base (1), wherein an extrusion motor (2) is mounted on the left side of the top of the base (1), an extrusion cylinder (3) is mounted on the right side of the top of the base (1), and a mounting frame (4) is mounted on the left side of the outside of the base (1); A crushing box (5) is inserted in the middle position of the mounting frame (4), a material distribution box (7) is installed on the top of the crushing box (5), a lower hopper (8) is connected to the left side of the top of the material distribution box (7), a partition plate (9) is inserted in the middle of the upper side and the left and right sides of the crushing box (5), and a first motor (6) is installed on the left and right sides of the top of the mounting frame (4); A driving roller (61) is coaxially connected to the outer end of the rotor of the first motor (6); the left side of the interior of the crushing box (5) between the partitions (9) is movably connected to a left crushing roller (10) through a bearing; and the right side of the interior of the crushing box (5) between the partitions (9) is movably connected to a right crushing roller (11) through a bearing; The second motor (13) is installed on the top right side of the crushing box (5), and a feeding auger (14) is inserted into the inside of the distribution box (7), and the right end of the feeding auger (14) passes through the corresponding position of the distribution box (7). The right end of the feeding auger (14) is coaxially installed with a first transmission wheel (15), and the rotor of the second motor (13) is coaxially connected to the second transmission wheel (16), and the first transmission wheel (15) and the second transmission wheel (16) are both sleeved with a second belt (17) on their exteriors.
2. The extruder for processing wires and cables with a crushing function according to claim 1, characterized in that: The rear end of the left crushing roller (10) is coaxially mounted with a rear pulley (101), the front end of the right crushing roller (11) is coaxially connected with a front pulley (111), and the outsides of the rear pulley (101), the front pulley (111) and the driving roller (61) are all sleeved with a first belt (12).
3. The extruder for processing wires and cables with a crushing function according to claim 2, characterized in that: The length of the rear pulley (101) gradually increases from left to right, and the length of the front pulley (111) gradually decreases from left to right.
4. The extruder for processing wires and cables with a crushing function according to claim 3, characterized in that: The distribution box (7) is provided with a discharge opening at the middle position of the bottom and at the positions on the left and right sides corresponding to the left crushing roller (10) and the right crushing roller (11); the upper right part of the discharge hopper (8) is connected to a mounting plate (18); and the top right part of the mounting plate (18) is connected to a bracket (19).
5. The extruder for processing electric wires and cables with a crushing function according to claim 4, characterized in that: A third motor (20) is installed on the upper right side of the bracket (19) via a tripod, and a rotor of the third motor (20) passes through a corresponding position of the bracket (19), and the rotor of the third motor (20) is coaxially connected to a turntable (21), and a swing arm (25) is inserted inside and outside the turntable (21) via a bearing.
6. The extruder for processing electric wires and cables with a crushing function according to claim 5, characterized in that: A mounting column (22) is installed on the left side of the top of the mounting plate (18), an insertion shaft (23) is inserted into the interior of the mounting column (22), a hinge seat (24) is installed at the top end of the insertion shaft (23), the outside of the swing arm (25) is connected to the inside of the hinge seat (24) through a rotating shaft, the bottom of the swing arm (25) is inserted into the interior of the lower hopper (8), and a paddle (26) is installed at the bottom end of the swing arm (25).