Bulk material packaging machine for cement plant
By designing a bulk packaging machine with a lifting mechanism of chains and six sprockets in a cement plant, the problem of tilting during cement packaging in the prior art is solved, and the smooth lifting and filling of the packaging is achieved.
Patent Information
- Application Number
- CN202421654250.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-13
AI Technical Summary
The lifting mechanism of the existing cement plant can easily cause the packaging cement to tilt when rising and falling, affecting the overall stability.
A cement plant bulk packaging machine is designed, which adopts a lifting mechanism consisting of four chains, single sprockets, six sprockets, transmission shafts and electrical mechanisms. The drive shaft is driven by the motor to rotate, so that the six sprockets rotate simultaneously, so that the four chains are retracted and released at the same speed, ensuring that the connecting plate always remains level when lifting and descending.
During horizontal lifting and filling, the stability of the packaging is ensured, the problem of cement tilt is avoided, and the stability and efficiency of the packaging process are improved.
Smart Images

Figure CN222876318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement processing, in particular to a bulk material packaging machine for a cement plant. Background Art
[0002] Cement production workshops need to use packaging mechanisms to replace manual quantitative packaging of cement. Generally, each bag of cement weighs 100 kilograms. When lifting the packaged cement, the existing lifting mechanism is prone to tilting the packaged cement when rising and falling, affecting the overall stability. Therefore, a bulk packaging machine for cement plants is proposed. Utility Model Content
[0003] In order to solve at least one of the above technical shortcomings, the utility model provides a bulk material packaging machine for a cement plant, comprising: a silo and a steel frame fixed on a building wall, the silo is located directly above the steel frame, the discharge port of the silo is fixedly connected with a Y-shaped pipe through a manual rotating valve, and two outlets at the bottom end of the Y-shaped pipe are provided with pneumatic flow valves, a soft connection component is provided on the steel frame, and a limit frame is provided on the top of the steel frame. The soft connection component includes a load-bearing plate limited inside the limit frame, and the lower surface of the load-bearing plate is connected to the upper surface of the steel frame through four weighing sensors. An external telescopic mechanism is fixedly connected to the lower surface, an internal telescopic mechanism is arranged inside the external telescopic mechanism, the top of the internal telescopic mechanism is fixedly connected to the sleeve, a connecting plate is arranged at the bottom of the external telescopic tube of the external telescopic mechanism, and a lifting mechanism for horizontally lifting the connecting plate is fixedly connected to the upper surface of the load-bearing plate. The lifting mechanism includes four chains, a single sprocket, six sprockets, a transmission shaft and a motor. The ends of the chains of the lifting mechanism are fixedly connected to the upper surface of the connecting plate, a connecting pipe is arranged on the lower surface of the connecting plate, and four pneumatic hook assemblies and two clamping assemblies are arranged on the periphery of the connecting pipe.
[0004] Furthermore, the bottom ends of the four chains are fixedly connected to the four corners of the upper surface of the connecting plate, a motor is provided on the left side of the upper surface of the load-bearing plate, and two single sprockets are rotatably connected on the right side of the upper surface of the load-bearing plate. A transmission shaft is fixedly connected between the motor and the two single sprockets via a seat bearing, and two six-sprockets aligned with the single sprockets are fixedly connected on the transmission shaft. The height of the six-sprocket is higher than that of the single sprocket. The six-sprocket includes two large sprockets and four small sprockets. The small sprockets have the same specifications as the single sprocket. The chain passes through the top of the single sprocket and then through the small sprocket of the six-sprocket. The double sprocket at the output end of the motor is connected to the two large sprockets of the six-sprocket through a double chain.
[0005] Furthermore, the motor is an electromagnetic brake reduction motor.
[0006] Furthermore, two sleeves are arranged on the load-bearing plate, and the top ends of the sleeves are sleeved on the periphery of the discharge port of the pneumatic flow valve. Beneficial Effects
[0007] When lifting horizontally, the motor drives the transmission shaft to rotate, causing the six sprockets to rotate synchronously, so that the four chains can be retracted and released at the same speed, so that the connecting plate can always remain horizontal when lifting and lowering, making the whole more stable during filling.
[0008] When the connecting plate is lifted and lowered horizontally, the output end of the motor drives the two large gears of the six gears to rotate through the double sprockets and double chains, so that the transmission shaft rotates, and the four small sprockets on the transmission shaft rotate synchronously, so that the four chains are driven synchronously through the four small sprockets respectively, so that the lifting and lowering speeds of the four chains are the same, so that the connecting plates at the bottom ends of the four chains can always remain horizontal, making the whole more stable during filling.
[0009] The realization of the purpose, functional features and advantages of the present invention will be further described in conjunction with embodiments and with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 The overall side view of the utility model Figure 1 .
[0011] Figure 2 The overall side view of the utility model Figure 2 .
[0012] Figure 3 It is a side view of the lifting mechanism of the utility model.
[0013] Figure 4 It is a side view of the steel frame of the utility model.
[0014] Figure 5 It is a side view of the outer telescopic mechanism of the utility model.
[0015] exist Figures 1 to 5 , the correspondence between the component names or lines and the figure numbers is: building wall 1, steel frame 2, limit frame 201, soft connection assembly 3, load-bearing plate 301, cylinder 302, sleeve 303, inner telescopic mechanism 4, outer telescopic mechanism 5, outer telescopic tube 501, connecting plate 502, connecting tube 521, pneumatic hook assembly 503, clamping assembly 504, lifting mechanism 6, chain 601, single sprocket 602, six sprockets 603, transmission shaft 604, motor 605, pneumatic flow valve 7, Y-type tube 8, manual rotary valve 801, silo 9. DETAILED DESCRIPTION
[0016] Please refer to Figures 1 to 5 ;
[0017] The present embodiment provides a bulk material packaging machine for a cement plant, comprising: a silo 9 and a steel frame 2 fixed on a building wall 1, the silo 9 being located directly above the steel frame 2, the discharge port of the silo 9 being fixedly connected with a Y-shaped tube 8 via a manual rotary valve 801, the two outlets at the bottom end of the Y-shaped tube 8 being provided with pneumatic flow valves 7, a soft connection component 3 being provided on the steel frame 2, a limit frame 201 being provided on the top of the steel frame 2, the soft connection component 3 comprising a load-bearing plate 301 limited inside the limit frame 201, the lower surface of the load-bearing plate 301 being connected to the upper surface of the steel frame 2 via four weighing sensors 302, the lower surface of the load-bearing plate 301 being fixedly connected with an external telescopic mechanism 5, the external telescopic mechanism An inner telescopic mechanism 4 is provided inside the structure 5, the top of the inner telescopic mechanism 4 is fixedly connected to the sleeve 303, a connecting plate 502 is provided at the bottom of the outer telescopic tube 501 of the outer telescopic mechanism 5, a lifting mechanism 6 with a horizontal lifting connecting plate 502 is fixedly connected to the upper surface of the load-bearing plate 301, the lifting mechanism 6 includes four chains 601, a single sprocket 602, six sprockets 603, a transmission shaft 604 and a motor 605, the end of the chain 601 of the lifting mechanism 6 is fixedly connected to the upper surface of the connecting plate 502, a connecting tube 521 is provided on the lower surface of the connecting plate 502, and four pneumatic hook assemblies 503 and two clamping assemblies 504 are provided on the periphery of the connecting tube 521;
[0018] In specific implementation, when lifting horizontally, the motor 605 drives the transmission shaft 604 to rotate, so that the six sprockets 603 rotate synchronously, so that the four chains 601 are retracted and released at the same speed, so that the connecting plate 502 can always remain horizontal when lifting and lowering, making the whole more stable during filling;
[0019] During filling, the raw materials in the silo 9 flow into the Y-shaped tube 8 through the manual rotary valve 801, and then pass through the pneumatic flow valve 7, and then pass through the soft connection component 3, the inner telescopic mechanism 4, the outer telescopic mechanism 5, and the connecting tube 521 to be filled into the packaging bag. The packaging bag is hung on the bottom of the connecting tube 521 through the pneumatic hook component 503, and is clamped and fixed to the bottom end of the connecting tube 821 through the clamping component 504. The amount of the packaging bag filled is weighed by the weighing sensor 302.
[0020] The weighing sensor 302, the inner telescopic mechanism 4, the outer telescopic mechanism 5, the pneumatic hook assembly 503, and the clamping assembly 504 adopt the existing technology;
[0021] By arranging the inner telescopic mechanism 4 and the outer telescopic mechanism 5, the connecting plate 502 can be raised and lowered to lift and lower the packaging bag.
[0022] Furthermore, the bottom ends of the four chains 601 are fixedly connected to the four corners of the upper surface of the connecting plate 502, a motor 605 is provided on the left side of the upper surface of the load-bearing plate 301, and two single sprockets 602 are rotatably connected to the right side of the upper surface of the load-bearing plate 301. A transmission shaft 604 is fixedly connected between the motor 605 and the two single sprockets 602 through a seat bearing, and two six-sprockets 603 aligned with the single sprockets 602 are fixedly connected on the transmission shaft 604. The height of the six-sprocket 603 is higher than that of the single sprocket 602. The six-sprocket 603 includes two large sprockets and four small sprockets. The small sprockets have the same specifications as the single sprocket 602. The chain 601 passes through the top of the single sprocket 602 and then passes through the small sprocket of the six-sprocket 603. The double sprocket at the output end of the motor 605 is connected to the two large sprockets of the six-sprocket 603 through a double chain.
[0023] The bearing unit adopts the existing technology;
[0024] In specific implementation, when the connecting plate 502 is lifted and lowered horizontally, the output end of the motor 605 drives the two large gears of the six gears 603 to rotate through the double sprockets and the double chains, so that the transmission shaft 604 rotates, and the four small sprockets on the transmission shaft 604 rotate synchronously, so that the four chains 601 are driven synchronously through the four small sprockets respectively, so that the lifting and lowering speeds of the four chains 601 are the same, so that the connecting plate 502 at the bottom of the four chains 601 can always remain horizontal, making the whole more stable during filling;
[0025] The height of the six-sprocket 603 is higher than that of the single-sprocket 602 . When the chain 601 passes through the single-sprocket 602 and then passes through the six-sprocket 603 , the chain 601 will always be engaged with the six-sprocket 603 .
[0026] Furthermore, the motor 605 is an electromagnetic brake reduction motor;
[0027] In specific implementation, when stopping lifting and lowering, braking is performed through the braking function of the motor 604.
[0028] Furthermore, two sleeves 303 are provided on the bearing plate 301, and the top ends of the sleeves 303 are sleeved around the outer periphery of the discharge port of the pneumatic flow valve 7;
[0029] In a specific implementation, the setting of the sleeve 303 reduces the contact between the soft connection component 3 and the pneumatic flow valve 7, so that the weighing sensor 302 is more accurate when weighing the packaging bag.
Claims
1. A bulk material packaging machine for a cement plant, comprising: A material silo (9) and a steel frame (2) fixed on a building wall (1), wherein the material silo (9) is located directly above the steel frame (2), and is characterized in that: a material outlet of the material silo (9) is fixedly connected to a Y-shaped tube (8) via a manual rotary valve (801), two outlets at the bottom end of the Y-shaped tube (8) are both provided with pneumatic flow valves (7), a soft connection component (3) is provided on the steel frame (2), a limit frame (201) is provided on the top of the steel frame (2), the soft connection component (3) comprises a load-bearing plate (301) limited inside the limit frame (201), the lower surface of the load-bearing plate (301) is connected to the upper surface of the steel frame (2) via four weighing sensors (302), the lower surface of the load-bearing plate (301) is fixedly connected to an external telescopic mechanism (5), and the inside of the external telescopic mechanism (5) is provided with An inner telescopic mechanism (4), the top end of which is fixedly connected to the sleeve (303), a connecting plate (502) is provided at the bottom of an outer telescopic tube (501) of the outer telescopic mechanism (5), a lifting mechanism (6) provided with a horizontal lifting connecting plate (502) is fixedly connected to the upper surface of the load-bearing plate (301), the lifting mechanism (6) comprising four chains (601), a single sprocket (602), six sprockets (603), a transmission shaft (604) and a motor (605), the end of the chain (601) of the lifting mechanism (6) is fixedly connected to the upper surface of the connecting plate (502), a connecting tube (521) is provided on the lower surface of the connecting plate (502), and four pneumatic hook assemblies (503) and two clamping assemblies (504) are provided on the periphery of the connecting tube (521).
2. A bulk material packaging machine for cement plants according to claim 1, characterized in that: The bottom ends of the four chains (601) are fixedly connected to the four corners of the upper surface of the connecting plate (502); a motor (605) is provided on the left side of the upper surface of the load-bearing plate (301); two single sprockets (602) are rotatably connected to the right side of the upper surface of the load-bearing plate (301); a transmission shaft (604) is fixedly connected between the motor (605) and the two single sprockets (602) via a seat bearing; two transmission shafts (604) are fixedly connected to the transmission shaft (604) and are connected to the single sprockets (602); 02) aligned six sprockets (603), the height of the six sprockets (603) is higher than the height of the single sprocket (602), the six sprockets (603) include two large sprockets and four small sprockets, the small sprockets have the same specifications as the single sprocket (602), the chain (601) passes through the top of the single sprocket (602) and then passes through the small sprocket of the six sprocket (603), and the double sprocket at the output end of the motor (605) is connected to the two large sprockets of the six sprocket (603) through the double chain.
3. A bulk material packaging machine for cement plants according to claim 2, characterized in that: The motor (605) is an electromagnetic brake reduction motor.
4. A bulk material packaging machine for cement plants according to claim 3, characterized in that: Two sleeves (303) are provided on the load-bearing plate (301), and the top ends of the sleeves (303) are sleeved around the outer periphery of the discharge port of the pneumatic flow valve (7).