Combined feeding mechanism of triangular belt coating machine
By designing a joint feeding mechanism on the triangular belt coating machine, the feeding and pressing of the base glue and adhesive are achieved at the same time, which solves the problems of low efficiency and high cost caused by secondary coating in the existing triangular belt production process, and achieves the goals of efficient production and low cost.
Patent Information
- Application Number
- CN202421923705.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the existing triangular belt production process, secondary glue is required to affect production efficiency and increase costs.
A joint feeding mechanism of a triangular belt coating machine is designed, which can simultaneously feed and press the base glue and binder to achieve single-use glue coating.
It improves the efficiency of triangular belt production, reduces manufacturing costs, and meets the market's demand for efficient production and low-cost products.
Smart Images

Figure CN222877273U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of V-belt production, in particular to a combined feeding mechanism of a V-belt rubber coating machine. Background Art
[0002] With the continuous advancement of global industrialization and the rapid development of the machinery and equipment manufacturing industry, the demand for V-belts (also known as V-belts) is also growing continuously. The V-belt consists of a belt body and a canvas wrapped around the belt body, wherein the belt body consists of a top rubber, a wire core and a bottom rubber. The production process of the V-belt is a complex process involving multiple steps and links. Only through the steps of fine material preparation, rubber refining, preforming, cloth wrapping, vulcanization and other steps can a V-belt product that meets the standard requirements be produced. In the prior art, when manufacturing a V-belt, it is necessary to first compound the wire rope and the top rubber to form a wire rubber, then use a coating machine to coat the adhesive, and then coat the bottom rubber in the coating machine to form a belt embryo (then cut, wrap, and vulcanize to obtain the product). This secondary coating process not only affects production efficiency, but also is not conducive to cost control.
[0003] Due to the continuous growth of market demand, the original production capacity can no longer meet the requirements, and technological upgrades are needed to improve production efficiency. On the other hand, with the intensification of competition, downstream companies are more sensitive to product prices than before, which requires V-belt manufacturers to control production costs and reduce product prices. Therefore, if the coating can be achieved in one go on the coating machine, the production efficiency of the V-belt will be improved, and the production cost can be reduced. Summary of the invention
[0004] The utility model provides a combined feeding mechanism for a V-belt gluing machine. Its specific structure enables it to feed base glue and adhesive glue at the same time, and press the base glue and adhesive glue to form a composite glue during the feeding process, so that the V-belt production process only requires one gluing process. Compared with the traditional two-time gluing process, it can improve production efficiency and reduce manufacturing costs.
[0005] The technical solution of the utility model is as follows:
[0006] The combined feeding mechanism of the V-belt gluing machine comprises a bottom glue rack and a frame arranged in sequence along the feeding direction; the bottom glue rack is provided with a bottom glue roller device for installing the bottom glue roll, and correspondingly, the bottom glue rack or the side of the frame is provided with an auxiliary guide roller; the frame is provided with an adhesive discharging device on a side close to the bottom glue rack; the adhesive discharging device comprises a base column, and the base column is correspondingly provided with a discharging shaft that can be driven by a discharging driving element, and a bottom fabric recovery shaft that can be driven by a bottom fabric collection driving element; the bottom fabric recovery shaft is located on the discharging shaft , and the base fabric recovery shaft is located above the auxiliary guide roller; on the frame, at the front side of the adhesive discharge device, a correction and conduction device is provided; the correction and conduction device includes a gantry through which the adhesive can pass, and a conduction roller, a glue pressing mechanism and a correction guide roller arranged on the gantry; the conduction roller can be driven by a conduction power device; the glue pressing mechanism includes a glue pressing cylinder and a glue pressing plate, and the glue pressing plate is fixedly connected to the piston rod of the glue pressing cylinder; the correction guide rollers are arranged in pairs, and the two correction guide rollers are respectively arranged on both sides of the entrance of the gantry.
[0007] Compared with the prior art, the utility model adds an adhesive discharging device to the frame of the adhesive coating machine, and utilizes the cooperation of the discharging shaft on the adhesive discharging device and the base fabric recovery shaft to add the adhesive bonding process into the adhesive coating process, so that the base fabric and the adhesive can be fed at the same time, and in the feeding process, the adhesive is pressed onto the base fabric by a glue pressing plate to form a composite glue, so that the strip blank can be manufactured only by one glue coating. Compared with the traditional secondary glue coating process, the production efficiency is high and the manufacturing cost is lower.
[0008] Furthermore, in the aforementioned joint feeding mechanism of the V-belt glue coating machine, casters are provided in groups at the bottom of the bottom glue frame. Still further, the casters are casters with brakes. This structure can realize the movement and fixation of the bottom glue frame, more conveniently transport the bottom glue to the glue coating station, and has low manufacturing cost and is easy to implement.
[0009] Furthermore, in the aforementioned combined feeding mechanism of the V-belt gluing machine, a brake block is also provided at the bottom of the bottom glue frame, the brake block is provided at the lower end of the adjusting screw, the adjusting screw is connected to the bottom glue frame through a spiral pair, and an adjusting handle is provided at the upper end of the adjusting screw. Thus, when in use, the position of the brake block can be adjusted by adjusting the handle to press it against the ground, increase the friction between the bottom glue frame and the ground, further fix the bottom glue frame, make it more stable during the feeding process, and improve reliability.
[0010] Furthermore, in the aforementioned combined feeding mechanism of the V-belt gluing machine, the auxiliary guide roller is arranged on the frame. The auxiliary guide roller is arranged on the frame, which is more conducive to simplifying the structure of the bottom glue frame and making it lighter when moving.
[0011] Furthermore, in the aforementioned combined feeding mechanism of the V-belt gluing machine, the unloading drive element may be a motor. Still further, the unloading drive element is a torque-adjustable motor, which is connected to a torque controller. Thus, precise control of the unloading shaft torque can be achieved by adjusting the torque controller.
[0012] Furthermore, in the aforementioned combined feeding mechanism of the V-belt gluing machine, the base fabric collecting drive element is a pneumatic motor. The base fabric collecting drive element adopts a pneumatic motor, which can ensure that the base fabric is always in a tensioned state when the base fabric is collected, and only needs to set the air source pressure, which is easy to implement.
[0013] Furthermore, in the aforementioned combined feeding mechanism of the V-belt gluing machine, the unwinding shaft and the base fabric recovery shaft are both square shafts. The square shaft is suitable for existing outer circle and inner square reel elements, increasing the universality of the device.
[0014] Furthermore, in the aforementioned combined feeding mechanism of the V-belt gluing machine, a pusher is provided on the bottom glue rack, which can more conveniently move the bottom glue rack and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the combined feeding mechanism of the V-belt glue coating machine of the utility model;
[0016] Figure 2 This is a working state diagram of the combined feeding mechanism of the V-belt glue coating machine of the utility model;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the finished V-belt after being processed by the glue coating machine.
[0018] Figure numerals: 1-bottom glue frame; 2-frame; 3-bottom glue roller device; 4-auxiliary guide roller; 5-base column; 6-discharging drive element; 7-discharging shaft; 8-bottom cloth collection drive element; 9-bottom cloth recovery shaft; 10-gantry; 11-conduction roller; 12-correction guide roller; 13 glue pressing cylinder; 14-glue pressing plate; 15-castor; 16-brake block; 17-adjusting screw; 18-adjusting handle; 19-push handle; 20-torque controller; 21-line glue; 22-adhesive glue; 23-bottom glue; 24-bottom cloth; 25-line glue roller. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments, but they are not used as the basis of the utility model.
[0020] Example (see Figure 1-3 ):
[0021] The combined feeding mechanism of the V-belt gluing machine comprises a bottom glue frame 1 and a frame 2 arranged in sequence along the feeding direction; the bottom glue frame 1 is provided with a bottom glue roller device 3 for installing the bottom glue roll , Correspondingly, the side of the bottom rubber frame 1 is provided with an auxiliary guide roller 4 ; The frame 2 is provided with an auxiliary guide roller 4; a bonding glue discharge device is provided on the side close to the bottom glue frame 1; the bonding glue discharge device includes a base column 5, on which a discharge shaft 7 that can be driven by a discharge drive element 6 and a bottom fabric recovery shaft 9 that can be driven by a bottom fabric recovery drive element 8 are correspondingly provided; the bottom fabric recovery shaft 9 is located below the discharge shaft 7, and the bottom fabric recovery shaft 9 is located above the auxiliary guide roller 4; on the frame 2, at the front side of the bonding glue discharge device, a There is a deviation correction and conduction device; the deviation correction and conduction device includes a gantry 10 through which the rubber material can pass, and a conduction roller 11, a glue pressing mechanism and a deviation correction guide roller 12 arranged on the gantry 10; the conduction roller 11 can be driven by a conduction power device; the glue pressing mechanism includes a glue pressing cylinder 13 and a glue pressing plate 14, and the glue pressing plate 14 is fixedly connected to the piston rod of the glue pressing cylinder 13; the deviation correction guide rollers 12 are arranged in pairs, and the two deviation correction guide rollers 12 are respectively arranged on both sides of the entrance of the gantry 10.
[0022] In the embodiment, casters 15 are arranged in groups at the bottom of the base glue rack 1, and the casters 15 are casters with brakes. This structure can realize the movement and fixation of the base glue rack 1, and more conveniently transport the base glue 23 to the glue coating station, and has low manufacturing cost and is easy to implement.
[0023] In the embodiment, a brake block 16 is further provided at the bottom of the bottom rubber frame 1, and the brake block 16 is provided at the lower end of the adjusting screw 17, and the adjusting screw 17 is connected to the bottom rubber frame 1 through a screw pair, and an adjusting handle 18 is provided at the upper end of the adjusting screw 17. The position of the brake block 16 can be adjusted by adjusting the handle 18, thereby increasing the friction between the bottom rubber frame 1 and the ground, further fixing the bottom rubber frame 1, making it more stable during the feeding process, and improving reliability.
[0024] In the embodiment, the unwinding shaft 7 and the base fabric recovery shaft 9 are both square shafts. The square shaft is suitable for existing reel elements with a round outer surface and a square inner surface, thereby increasing the universality of the device.
[0025] In the embodiment, a push handle 19 is provided on the bottom rubber frame 1. The push handle 19 can be added to move the bottom rubber frame 1 more conveniently, and the practicability is strong.
[0026] In the embodiment, the base fabric collecting driving element 8 is a pneumatic motor. The base fabric collecting driving element 8 is a pneumatic motor, which can ensure that the base fabric 24 is always in a tensioned state when it is collected, and only needs to set the air source pressure, which is easy to implement.
[0027] In the embodiment, the unloading drive element 6 is a torque adjustable motor, which is connected to a torque controller 20. By adjusting the torque controller 20, precise control of the torque of the unloading shaft 7 can be achieved.
[0028] In the embodiment, the power transmission device is composed of a motor and a reducer. The use of the reducer can improve the efficiency of the motor and reduce energy consumption.
[0029] The working process of the combined feeding mechanism of the V-belt glue coating machine of the utility model is as follows:
[0030] 1) Extract the bottom glue roll from the extrusion molding production line and install it on the bottom glue rack 1, then push the bottom glue rack 1 to the glue coating station, step on the brake of the caster 15, and rotate the adjustment handle 18 to make the brake block 16 against the ground to fix the bottom glue rack 1;
[0031] 2) Put the adhesive film roll into the unwinding shaft 7 (and put the line glue 21 onto the line glue roller 25 at the same time);
[0032] 3) The base glue 23 in the base glue roll is passed through the auxiliary guide roller 4 from below and pulled to the deviation correction guide roller 12, and at the same time, the adhesive glue 22 is pulled out to manually peel off the base fabric 24, and the adhesive glue 22 and the base glue 23 are passed through the conductive roller 11; and the separated base fabric 24 is wound on the base fabric recovery reel (the base fabric recovery reel is sleeved on the base fabric recovery shaft 9);
[0033] 4) The material discharge driving element 6 and the base fabric collection driving element 8 respectively drive the material discharge shaft 7 and the base fabric recovery shaft 9 to rotate, and the conductive power device drives the conductive roller 11 to rotate. The base glue 23 and the adhesive glue 22 are fed under the action of the conductive roller 11. During the feeding process, the glue pressing cylinder 13 drives the glue pressing plate 14 to reciprocate to press the film to form a composite colloid; the composite colloid is fed to the lower side of the line glue roller 25 and pressed against the rotating line glue 21. After one circle of glue coating, the strip embryo is obtained.
[0034] The above general description of the utility model involved in this application and the description of its specific implementation method should not be understood as limiting the technical solution of the utility model. Based on the disclosure of this application, those skilled in the art can add, reduce or combine the disclosed technical features in the above general description or / and the specific implementation method (including examples) without violating the constituent elements of the utility model involved, to form other technical solutions within the scope of protection of this application.
Claims
1. The combined feeding mechanism of the V-belt gluing machine is characterized by: The invention comprises a bottom glue frame (1) and a frame (2) which are arranged in sequence along a feeding direction; the bottom glue frame (1) is provided with a bottom glue roller device (3) for installing a bottom glue film roll, and correspondingly, an auxiliary guide roller (4) is provided on the side of the bottom glue frame (1) or the frame (2); a bonding glue discharge device is provided on the frame (2) on a side close to the bottom glue frame (1); the bonding glue discharge device comprises a base column (5), and a discharge shaft (7) which can be driven by a discharge driving element (6) and a bottom fabric recovery shaft (9) which can be driven by a bottom fabric recovery driving element (8) are correspondingly provided on the base column (5); the bottom fabric recovery shaft (9) is located below the discharge shaft (7), and the bottom fabric recovery shaft (9) is located above the auxiliary guide roller (4); A deflection correction and conduction device is provided on the frame (2) at the front side of the adhesive discharging device; the deflection correction and conduction device comprises a gantry (10) through which the adhesive can pass, and a conduction roller (11), a glue pressing mechanism and a deflection correction guide roller (12) arranged on the gantry (10); the conduction roller (11) can be driven by a conduction power device; the glue pressing mechanism comprises a glue pressing cylinder (13) and a glue pressing plate (14), and the glue pressing plate (14) is fixedly connected to the piston rod of the glue pressing cylinder (13); the deflection correction guide rollers (12) are arranged in pairs, and the two deflection correction guide rollers (12) are respectively arranged on both sides of the entrance of the gantry (10).
2. The combined feeding mechanism of the V-belt gluing machine according to claim 1 is characterized in that: The bottom of the bottom rubber frame (1) is provided with casters (15) in groups.
3. The combined feeding mechanism of the V-belt gluing machine according to claim 2 is characterized in that: The caster (15) is a caster with brakes.
4. The combined feeding mechanism of the V-belt gluing machine according to claim 1 is characterized in that: The bottom of the bottom rubber frame (1) is also provided with a brake block (16), which is arranged at the lower end of the adjusting screw (17). The adjusting screw (17) is connected to the bottom rubber frame (1) through a screw pair, and the upper end of the adjusting screw (17) is provided with an adjusting handle (18).
5. The combined feeding mechanism of the V-belt gluing machine according to claim 1 is characterized in that: The auxiliary guide roller (4) is arranged on the frame (2).
6. The combined feeding mechanism of the V-belt gluing machine according to claim 1 is characterized in that: The material discharge driving element (6) is a motor.
7. The combined feeding mechanism of the V-belt gluing machine according to claim 6 is characterized in that: The material discharge driving element (6) is a torque-adjustable motor, which is connected to a torque controller (20).
8. The combined feeding mechanism of the V-belt gluing machine according to claim 1 is characterized in that: The base fabric receiving driving element (8) is a pneumatic motor.
9. The combined feeding mechanism of the V-belt gluing machine according to claim 1 is characterized in that: The material discharge shaft (7) and the base fabric recovery shaft (9) are both square shafts.
10. The combined feeding mechanism of the V-belt gluing machine according to claim 1, characterized in that: The bottom rubber frame (1) is provided with a push handle (19).