Novel optical fiber intermittent coloring device

By designing a new type of optical fiber intermittent coloring device and controlling the ink output using the air pressure adjustment mechanism, the intermittent coloring of the optical fiber and material saving are achieved, and the resource waste caused by the continuous output of ink in the prior art is solved.

CN222877829UActive Publication Date: 2025-05-16SHANGHAI QIANYI SCI & TECH CO LTD
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Patent Information

Application Number
CN202421885599.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-16
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing broken-line fiber coloring device can easily cause resource waste when the ink is continuously output, and fails to effectively save materials.

Method used

A new type of optical fiber intermittent coloring device is designed, and the intermittent coloring process is achieved by setting a coloring channel and ink inlet on the optical fiber limiting member, and controlling the ink output using a pneumatic pressure adjustment mechanism. When the pressure exercising mechanism removes the pressure, the return spring drives the piston plate to move upwards, and the ink returns to the ink tank, interrupting the ink output.

Benefits of technology

The intermittent coloration of optical fibers is achieved, and the resource waste caused by continuous output of ink is avoided, and the purpose of saving materials is achieved. At the same time, the device structure is simple and easy to operate and maintain.

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Abstract

The utility model discloses a novel intermittent optical fiber coloring device, and relates to the technical field of optical fiber coloring devices. A control module and a printing ink box are arranged on the outer side of the operation box, a liquid guide pipe is arranged on the inner side of the connecting frame and communicates with the printing ink box through a printing ink connecting pipe, and an air pressure adjusting mechanism is connected outside the printing ink box. An external pressure applying mechanism is used for pushing a sliding rod downwards, the sliding rod pushes a piston plate to move downwards, pressure is applied to the ink box through a communicating pipe along with increase of pressure in an air pressure cylinder, ink enters an ink inlet from a liquid guide pipe along with increase of the pressure of the ink box, an optical fiber is driven to move under the action of a traction device, and then optical fiber coating is achieved. And after the pressure applying mechanism removes the pressure, the piston plate is driven to move upwards under the action of the reset spring, the pressure in the ink box is reduced along with the reduction of the pressure in the air pressure cylinder, so that ink in the liquid guide pipe flows back, ink output is interrupted, and the device achieves the purpose of saving materials while realizing intermittent coloring.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical fiber coloring devices, in particular to a novel optical fiber intermittent coloring device. Background Art

[0002] Optical fiber is a thin, flexible glass or plastic fiber used to transmit light signals. The main function of optical fiber is to transmit light signals from one end to the other through the principle of total internal reflection, thus achieving rapid transmission of information.

[0003] Coloring is an important step in the manufacturing process of optical fiber. The coloring process is to apply a layer of color coating on the outside of the optical fiber. The coating contains a photoinitiator that can absorb ultraviolet light and produce a chemical reaction, so that the coating changes from liquid to solid and adheres tightly to the optical fiber. This coloring process not only helps to identify and mark the optical fiber, but also facilitates the splicing and maintenance of the optical fiber.

[0004] In order to distinguish and identify different optical fibers, different colors of ink and different coating forms are often used on the optical fibers. Common methods include spiral coloring and discontinuous coloring. The existing discontinuous coloring method generally uses a blocking device to block the continuously falling ink, thereby achieving intermittent coloring of the optical fiber. However, when this method is implemented, the continuous output of ink is likely to cause a waste of resources. Therefore, the present application proposes a new type of optical fiber discontinuous coloring device to solve the above problem. Utility Model Content

[0005] The purpose of the utility model is to provide a novel optical fiber intermittent coloring device, which solves the technical problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel optical fiber intermittent coloring device comprises an operating box, a control module and an ink box are arranged on the outside of the operating box, a connecting frame is arranged above the operating box, a limiting plate is arranged on the upper end of the connecting frame, an ink connecting tube is fixedly connected to the upper end of the limiting plate, the lower end of the ink connecting tube passes through the limiting plate and is fixedly connected to a liquid guide tube, the ink connecting tube is fixedly connected to the limiting plate, the liquid guide tube is communicated with the ink connecting tube, the upper end of the liquid guide tube is communicated with the ink box through a connecting tube, an optical fiber limiting member is arranged on the inner side of the operating box, a coloring channel is opened on the optical fiber limiting member, through holes are opened on the front and rear side walls of the operating box, the two through holes are coaxially arranged with the coloring channel, an ink inlet is opened on the upper end of the optical fiber limiting member, the ink inlet is located directly below the liquid guide tube, the ink inlet is communicated with the coloring channel, and an air pressure regulating mechanism is connected to the outside of the ink box.

[0007] Preferably, the air pressure regulating mechanism includes an air pressure cylinder, which is connected to the ink box through a connecting pipe, a piston plate is slidably connected in the air pressure cylinder, and the upper end of the piston plate is fixedly connected to a sliding rod, the upper end of the sliding rod passes through the upper side wall of the air pressure cylinder and extends to the top of the air pressure cylinder, a baffle is slidably connected to the sliding rod, the upper end of the sliding rod is threadedly connected to a connecting nut, the lower end of the connecting nut abuts against the upper end of the baffle, a return spring is sleeved on the sliding rod, the upper end of the return spring abuts against the lower end of the baffle, and the lower end of the return spring abuts against the upper end of the air pressure cylinder, and a pressure-applying mechanism is connected to the outside of the air pressure regulating mechanism, and the pressure-applying mechanism is electrically connected to the control module.

[0008] Preferably, two limiting rings are arranged in the coloring channel, and the two limiting rings are respectively close to the two through holes on the left and right sides, and a UV curing lamp is arranged in the coloring channel.

[0009] Preferably, the left and right outer walls of the connecting frame are hinged with connecting blocks by pins, and the end of the connecting block away from the connecting frame is fixedly connected to a connecting threaded rod, and the left and right ends of the limiting plate are fixedly connected to connecting frames, and the connecting frame is U-shaped, and the end of the connecting threaded rod away from the connecting block passes through the connecting frame and is threadedly connected to a fixing knob, and the lower end surface of the fixing knob abuts against the upper end surface of the connecting frame.

[0010] Compared with the related art, the novel optical fiber intermittent coloring device provided by the utility model has the following beneficial effects:

[0011] The utility model provides a novel optical fiber intermittent coloring device, in which a coloring channel is arranged on an optical fiber limiting member, and an ink inlet is arranged on the upper end of the optical fiber limiting member. When the optical fiber is colored, the optical fiber is inserted from the rear through hole, and passes through the coloring channel and the front through hole in sequence. When coloring, an external pressure mechanism is used to push a sliding rod downward, and the sliding rod pushes a piston plate to move downward. As the pressure in the air pressure cylinder increases, pressure is applied to the ink box through a connecting pipe. As the pressure in the ink box increases, ink enters the ink inlet from a liquid guide tube, and then the optical fiber is colored. Under the action of an external optical fiber traction device, the optical fiber is driven to move, and then optical fiber coating is achieved. When the pressure mechanism removes the pressure, the piston plate is driven to move upward under the action of a reset spring. As the pressure in the air pressure cylinder decreases, the internal pressure of the ink box decreases accordingly, causing ink reflux in the liquid guide tube, and then interrupting ink output. The structure of the device is relatively simple, and the purpose of saving materials is achieved while achieving intermittent coloring. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2It is a partial three-dimensional structural schematic diagram of the utility model;

[0014] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the connection frame of the utility model;

[0015] Figure 4 It is a schematic diagram of the three-dimensional structure of the air pressure cylinder position section of the utility model.

[0016] In the figure: 1. operation box; 2. control module; 3. connection frame; 4. connection block; 5. connection threaded rod; 6. connection frame; 7. fixing knob; 8. limit plate; 9. ink connection tube; 10. liquid guide tube; 11. optical fiber limiter; 12. through hole; 13. coloring channel; 14. limit ring; 15. ink inlet; 16. UV curing lamp; 17. ink box; 18. air pressure cylinder; 19. piston plate; 20. sliding rod; 21. reset spring; 22. baffle; 23. connecting nut. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4 The utility model provides a technical solution: a novel optical fiber intermittent coloring device, comprising an operation box 1, a control module 2 and an ink box 17 are arranged on the outside of the operation box 1, a connection frame 3 is arranged above the operation box 1, a limit plate 8 is arranged on the upper end of the connection frame 3, an ink connecting pipe 9 is fixedly connected to the upper end of the limit plate 8, the lower end of the ink connecting pipe 9 passes through the limit plate 8, and is fixedly connected to a liquid guide pipe 10, the ink connecting pipe 9 is fixedly connected to the limit plate 8, the liquid guide pipe 10 is communicated with the ink connecting pipe 9, and the liquid guide pipe 10 is connected to the ink connecting pipe 9. The upper end of the tube 10 is connected to the ink box 17 through a connecting pipe. An optical fiber stopper 11 is provided on the inner side of the operation box 1. A coloring channel 13 is provided on the optical fiber stopper 11. Through holes 12 are provided on both the front and rear side walls of the operation box 1. The two through holes 12 are coaxially arranged with the coloring channel 13. An ink inlet 15 is provided on the upper end of the optical fiber stopper 11. The ink inlet 15 is located directly below the liquid guide tube 10. The ink inlet 15 is connected to the coloring channel 13. An air pressure regulating mechanism is connected to the outside of the ink box 17.

[0019] The air pressure regulating mechanism includes an air pressure cylinder 18, which is connected to the ink box 17 through a connecting pipe. A piston plate 19 is slidably connected in the air pressure cylinder 18, and a sliding rod 20 is fixedly connected to the upper end of the piston plate 19. The upper end of the sliding rod 20 passes through the upper side wall of the air pressure cylinder 18 and extends to the top of the air pressure cylinder 18. A baffle 22 is slidably connected to the sliding rod 20. A connecting nut 23 is threadedly connected to the upper end of the sliding rod 20, and the lower end of the connecting nut 23 abuts against the upper end of the baffle 22. A return spring 21 is sleeved on the sliding rod 20, and the upper end of the return spring 21 abuts against the lower end of the baffle 22, and the lower end of the return spring 21 abuts against the upper end of the air pressure cylinder 18. The air pressure regulating mechanism is externally connected with a pressure mechanism, which is electrically connected to the control module 2. When in use, the optical fiber is inserted from the rear through hole 12, passes through the coloring channel 13 and the front through hole 12 in sequence, and is connected with a traction device. When coloring, the external pressure mechanism is used to push the sliding rod 20 downward, and the sliding rod 20 pushes the piston plate 19 to move downward. As the pressure in the air pressure cylinder 18 increases, pressure is applied to the ink box 17 through the connecting pipe. As the pressure in the ink box 17 increases, the ink enters the ink inlet 15 from the liquid guide tube 10, thereby coloring the optical fiber. Under the action of the external optical fiber traction device, the optical fiber is driven to move, thereby achieving optical fiber coating;

[0020] Two limiting rings 14 are arranged in the coloring channel 13, and the two limiting rings 14 are respectively close to the two through holes 12 on the left and right sides. A UV curing lamp 16 is arranged in the coloring channel 13. The two limiting rings 14 are used to limit the position of the optical fiber to ensure the stability of the optical fiber during the coloring process. The optical fiber is driven to move by an external traction device. After the coloring is completed, when the coloring position moves to the position of the UV curing lamp 16, the coloring material on the surface of the optical fiber is cured under the action of the UV curing lamp 16, thereby avoiding the problem of scratches caused by the ink not being able to dry in a short time, thereby ensuring product quality;

[0021] The left and right outer walls of the connecting frame 3 are hinged with connecting blocks 4 by pins, and the end of the connecting block 4 away from the connecting frame 3 is fixedly connected with a connecting threaded rod 5, and the left and right ends of the limiting plate 8 are fixedly connected with a connecting frame 6, and the connecting frame 6 is U-shaped, and the end of the connecting threaded rod 5 away from the connecting block 4 passes through the connecting frame 6 and is threadedly connected with a fixing knob 7, and the lower end surface of the fixing knob 7 abuts against the upper end surface of the connecting frame 6. The connection between the limiting plate 8 and the connecting frame 3 is achieved by the cooperation of the connecting threaded rod 5 and the fixing knob 7, and the disassembly of the device is convenient, so that when the device is idle, the liquid guide tube 10 can be better cleaned to avoid the liquid guide tube 10 being blocked due to the solidification of ink in the liquid guide tube 10 when the device is not used for a long time.

[0022] Working principle: When in use, the optical fiber is inserted from the rear through hole 12, passes through the coloring channel 13 and the front through hole 12 in sequence, and is connected with a traction device. When coloring, the sliding rod 20 is pushed downward by the external pressure mechanism, and the sliding rod 20 pushes the piston plate 19 to move downward. As the pressure in the air cylinder 18 increases, pressure is applied to the ink box 17 through the connecting pipe. As the pressure in the ink box 17 increases, the ink enters the ink inlet 15 from the liquid guide tube 10, and then the optical fiber is colored. Under the action of the external optical fiber traction device, the optical fiber is driven to move, thereby realizing optical fiber coating. The colored optical fiber moves to the position of the UV curing lamp 16, and the coloring material on the surface of the optical fiber is cured under the action of the UV curing lamp 16, thereby avoiding the problem of scratches caused by the ink not being able to dry in a short time, thereby ensuring product quality; when the pressure mechanism removes the pressure, the piston plate 19 is driven to move upward under the action of the reset spring 21, and as the pressure in the air cylinder 18 decreases, the internal pressure of the ink box 17 decreases accordingly, causing the ink in the liquid guide tube 10 to reflux, thereby interrupting the ink output. The structure of the device is relatively simple, and the purpose of saving materials is achieved while achieving intermittent coloring.

Claims

1. A novel optical fiber intermittent coloring device, comprising an operating box (1), characterized in that: A control module (2) and an ink box (17) are arranged on the outside of the operation box (1), a connection frame (3) is arranged above the operation box (1), a limit plate (8) is arranged on the upper end of the connection frame (3), an ink connection tube (9) is fixedly connected to the upper end of the limit plate (8), the lower end of the ink connection tube (9) passes through the limit plate (8) and is fixedly connected to a liquid guide tube (10), the ink connection tube (9) is fixedly connected to the limit plate (8), the liquid guide tube (10) is communicated with the ink connection tube (9), and the upper end of the liquid guide tube (10) is connected to the ink box (17) through a connecting tube. 17), an optical fiber stopper (11) is arranged on the inner side of the operation box (1), a coloring channel (13) is provided on the optical fiber stopper (11), through holes (12) are provided on the front and rear side walls of the operation box (1), the two through holes (12) are coaxially arranged with the coloring channel (13), an ink inlet (15) is provided on the upper end of the optical fiber stopper (11), the ink inlet (15) is located directly below the liquid guide tube (10), the ink inlet (15) is connected with the coloring channel (13), and an air pressure regulating mechanism is connected to the outside of the ink box (17).

2. A novel optical fiber intermittent coloring device according to claim 1, characterized in that: The air pressure regulating mechanism comprises an air pressure cylinder (18), the air pressure cylinder (18) is connected to the ink box (17) through a connecting pipe, a piston plate (19) is slidably connected inside the air pressure cylinder (18), the upper end of the piston plate (19) is fixedly connected to a sliding rod (20), the upper end of the sliding rod (20) passes through the upper side wall of the air pressure cylinder (18) and extends to the top of the air pressure cylinder (18), a baffle (22) is slidably connected to the sliding rod (20), and the sliding rod (20) is fixedly connected to the upper side wall of the air pressure cylinder (18). The upper end of the rod (20) is threadedly connected to a connecting nut (23), and the lower end of the connecting nut (23) abuts against the upper end of the baffle (22). A return spring (21) is sleeved on the sliding rod (20), and the upper end of the return spring (21) abuts against the lower end of the baffle (22), and the lower end of the return spring (21) abuts against the upper end of the air pressure cylinder (18). The air pressure regulating mechanism is externally connected to a pressure mechanism, and the pressure mechanism is electrically connected to the control module (2).

3. According to claim 1, a novel optical fiber intermittent coloring device is characterized in that: Two limiting rings (14) are arranged in the coloring channel (13), and the two limiting rings (14) are respectively close to the two through holes (12) on the left and right sides. A UV curing lamp (16) is arranged in the coloring channel (13).

4. A novel optical fiber intermittent coloring device according to claim 1, characterized in that: The left and right outer walls of the connecting frame (3) are hinged with connecting blocks (4) through pins, and the end of the connecting block (4) away from the connecting frame (3) is fixedly connected to a connecting threaded rod (5), and the left and right ends of the limiting plate (8) are fixedly connected to a connecting frame (6), and the connecting frame (6) is U-shaped, and the end of the connecting threaded rod (5) away from the connecting block (4) passes through the connecting frame (6) and is threadedly connected to a fixing knob (7), and the lower end surface of the fixing knob (7) abuts against the upper end surface of the connecting frame (6).