Energy-saving and environment-friendly vertical oxidation tank

Abstract

The utility model discloses an energy-saving environment-friendly vertical oxidation tank which comprises an oxidation tank, a lifting chain component and a moving basket group, a booster pump component is fixedly mounted on the surface of the oxidation tank, and an aerator pipe communicated with the booster pump component is arranged on the inner side of the oxidation tank; the lifting chain assembly comprises a fixed ring seat, a transmission disc, a driving motor and a transmission chain set slidably arranged on the surface of the fixed ring seat, the driving motor is fixedly mounted on the surface of the oxidation tank, the output end of the driving motor is in transmission connection with the surface of the transmission disc, and a plurality of evenly-distributed lug grooves are formed in the surface of the transmission disc. According to the utility model, by arranging the lifting chain assembly and the moving basket group structure, the transmission disc rotates to control the transmission chain group to circularly rotate on the surface of the fixed ring seat to drive the moving basket group to circularly move, so that the sectional material is moved and oxidized in the oxidation tank, and the contact effect of oxidation liquid and the sectional material is improved; a uniform and compact oxidation film with high adhesive force can be formed, the oxidation treatment process is rapidly completed, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of oxidation tanks, in particular to an energy-saving and environment-friendly vertical oxidation tank. Background Art

[0002] The oxidation production line is a production equipment facility that performs surface treatment on aluminum extruded profiles through acid etching / alkaline etching / anodizing (partial or full selection of the three processes), sealing, spraying and other process steps, and the profile oxidation tank is an important part of the oxidation production line.

[0003] Most traditional vertical oxidation tanks use a deep immersion oxidation method. Although this method can ensure sufficient contact between the profile surface and the electrolyte, it has a significant energy consumption problem. Since the electrolyte temperature and concentration inside the entire tank need to be kept stable, long-term operation will cause a sharp increase in energy consumption, increasing the company's operating costs. At the same time, deep immersion may also cause excessive erosion of the profile by the electrolyte, affecting the quality and stability of the oxide film. The degree of automation of existing vertical oxidation tanks is generally low. Although some equipment has been equipped with basic control systems, overall, the level of automation still needs to be improved. This results in more manual intervention and monitoring during the production process, increasing production costs and management difficulties. Secondly, during the profile oxidation work, the oxidation efficiency is low and long-term immersion is required, which seriously affects the working efficiency of the oxidation production line.

[0004] In view of this, research and improvement are carried out on the existing problems, and energy-saving and environmentally friendly vertical oxidation tanks are provided to solve the current problems. The purpose is to solve the problems and improve the practical value through this technology. Utility Model Content

[0005] The utility model aims to solve the technical problems existing in the prior art or related technologies.

[0006] To this end, the technical solution adopted by the utility model is: an energy-saving and environmentally friendly vertical oxidation trough, including: an oxidation trough, a lifting chain assembly and a moving basket group, a booster pump assembly is fixedly installed on the surface of the oxidation trough and an aeration pipe connected to the booster pump assembly is provided on the inner side of the oxidation trough, the lifting chain assembly includes a fixed ring seat, a transmission disk, a drive motor and a transmission chain group slidably arranged on the surface of the fixed ring seat, the drive motor is fixedly installed on the surface of the oxidation trough and the output end is transmission-connected to the surface of the transmission disk, the surface of the transmission disk is provided with a number of evenly distributed ear grooves, the transmission chain group includes a number of chain plates and axle pins, a number of the chain plates are interconnected by the axle pins, and linkage ears are fixedly installed on the surfaces of some of the chain plates, the moving basket group includes a basket lifting rod and a support plate, the basket lifting rod is rotatably installed on both sides of the support plate, and one end of the linkage ear is movably connected to the surface of the basket lifting rod.

[0007] In a preferred example, the utility model can be further configured as follows: the aeration pipes are evenly distributed on the inner side of the oxidation tank, and a plurality of aeration holes are provided on the surface of the aeration pipes.

[0008] In a preferred example, the utility model can be further configured as follows: the number of the fixed ring seat, the transmission disk and the transmission chain group is two and they are symmetrically arranged on the inner side of the oxidation tank; the fixed ring seat is annular in structure and is fixed on the inner side of the oxidation tank; a transmission shaft fixedly connected to the surfaces of the transmission disks at both ends is rotatably installed on the inner side of the oxidation tank.

[0009] In a preferred example, the utility model can be further configured as follows: adjacent shaft pins are arranged equidistantly on the surface of the fixed ring seat, and the ends of the shaft pins are provided with slip rings that are compatible with the ear grooves.

[0010] In a preferred example, the utility model can be further configured as follows: a sliding sleeve groove for penetrating the sliding shaft pin is provided on the inner side of the fixed ring seat, and a plurality of linkage ears are evenly spaced and distributed on the surface of the transmission chain group.

[0011] In a preferred example, the utility model can be further configured as follows: the basket lifting rod is in a U-shaped structure, and the basket lifting rod is rotatably mounted on both ends of the support plate, and the connection point between the basket lifting rod and the linkage ear is located on the center line of the basket lifting rod.

[0012] The beneficial effects achieved by the utility model are:

[0013] 1. In the utility model, by setting a lifting chain assembly and a moving basket group structure, the transmission disc is used to control the transmission chain group to circulate on the surface of the fixed ring seat to drive the moving basket group to circulate to realize the movement and oxidation of the profile inside the oxidation tank, thereby improving the contact effect between the oxidizing liquid and the profile, forming a uniform, dense and highly adhesive oxide film, and quickly completing the oxidation treatment process, thereby significantly improving production efficiency.

[0014] 2. In the utility model, an aeration pipe structure is arranged inside the oxidation tank for aeration input, thereby improving the airflow input effect and dissolved oxygen content, and being able to adapt to the processing requirements of profiles of different types and specifications. Whether it is aluminum alloy, stainless steel or other metal materials, high-quality oxidation treatment can be achieved to meet the needs of different industries and application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of a lifting chain assembly and a moving basket assembly according to an embodiment of the utility model;

[0017] Figure 3 A schematic diagram of the internal structure of an oxidation tank according to an embodiment of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of a lifting chain assembly according to an embodiment of the utility model;

[0019] Figure 5 This is a schematic diagram of the exploded structure of a lifting chain assembly according to an embodiment of the utility model;

[0020] Figure 6 It is a schematic diagram of the enlarged local structure of a lifting chain assembly of an embodiment of the utility model.

[0021] Reference numerals:

[0022] 100, oxidation tank; 110, booster pump assembly; 120, aeration pipe;

[0023] 200, lifting chain assembly; 210, fixed ring seat; 220, transmission plate; 230, driving motor; 240, transmission chain assembly; 221, ear groove; 241, chain plate; 242, shaft pin; 243, linkage ear;

[0024] 300. Sports basket set; 310. Basket carrying pole; 320. Support plate. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0026] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.

[0027] The energy-saving and environmentally friendly vertical oxidation tanks provided by some embodiments of the utility model are described below in conjunction with the accompanying drawings.

[0028] Combination Figure 1-Figure 6As shown, the energy-saving and environmentally friendly vertical oxidation tank provided by the utility model includes: an oxidation tank 100, a lifting chain assembly 200 and a moving basket assembly 300, a booster pump assembly 110 is fixedly installed on the surface of the oxidation tank 100, and an aeration pipe 120 connected to the booster pump assembly 110 is provided on the inner side of the oxidation tank 100, the lifting chain assembly 200 includes a fixed ring seat 210, a transmission plate 220, a drive motor 230 and a transmission chain assembly 240 slidably arranged on the surface of the fixed ring seat 210, the drive motor 230 is fixedly installed on the surface of the oxidation tank 100 and The output end is connected to the surface of the transmission disk 220 in a transmission manner. The surface of the transmission disk 220 is provided with a plurality of evenly distributed ear grooves 221. The transmission chain assembly 240 includes a plurality of chain plates 241 and an axle pin 242. The plurality of chain plates 241 are connected to each other through the axle pin 242. A linkage ear 243 is fixedly installed on the surface of some of the chain plates 241. The sports basket assembly 300 includes a basket lifting rod 310 and a support plate 320. The basket lifting rod 310 is rotatably installed on both sides of the support plate 320. One end of the linkage ear 243 is movably connected to the surface of the basket lifting rod 310.

[0029] In this embodiment, the aeration pipes 120 are evenly distributed inside the oxidation tank 100 , and a plurality of aeration holes are disposed on the surface of the aeration pipes 120 .

[0030] Specifically, the air flow input through the aeration pipe 120 increases the dissolved oxygen content of the oxidation electrolyte inside the oxidation tank 100, thereby improving the oxidation work efficiency.

[0031] In this embodiment, there are two groups of fixed ring seats 210, transmission disks 220 and transmission chain groups 240, which are symmetrically arranged on the inner side of the oxidation trough 100. The fixed ring seat 210 is annular in structure and is fixed on the inner side of the oxidation trough 100. A transmission shaft fixedly connected to the surfaces of the transmission disks 220 at both ends is rotatably installed on the inner side of the oxidation trough 100.

[0032] In this embodiment, adjacent shaft pins 242 are arranged at equal distances on the surface of the fixed ring seat 210 , and the ends of the shaft pins 242 are provided with slip rings that are compatible with the ear grooves 221 .

[0033] Specifically, the driving motor 230 drives the transmission disc 220 to rotate, so that the rotation of the transmission disc 220 synchronously drives the transmission chain set 240 to slide on the surface of the fixed ring seat 210.

[0034] In this embodiment, a sliding sleeve groove for penetrating the sliding shaft pin 242 is provided on the inner side of the fixed ring seat 210 , and a plurality of linkage ears 243 are evenly spaced and distributed on the surface of the transmission chain assembly 240 .

[0035] Specifically, the transmission chain group 240 drives the plurality of moving basket groups 300 to cyclically rotate, thereby increasing the loading capacity of the profiles.

[0036] In this embodiment, the basket lifting rod 310 is in a U-shaped structure, and the basket lifting rod 310 is rotatably mounted on both ends of the support plate 320 , and the connection point between the basket lifting rod 310 and the linkage ear 243 is located on the center line of the basket lifting rod 310 .

[0037] The working principle and use process of this utility model:

[0038] In the use of the energy-saving and environmentally friendly vertical oxidation tank, the booster pump assembly 110 is used to drive and pump external environmental gas or input ozone as needed, and the ozone is diffused and output on the surface of the aeration pipe 120 to improve the oxidation efficiency of the electrolyte inside the oxidation tank 100; the transmission drive plate 220 is driven to rotate under the output of the driving motor 230, and the ear groove 221 on the surface of the transmission plate 220 is engaged with the shaft pin 242 on the surface of the transmission chain group 240 to achieve the cyclic sliding of the transmission chain group 240 on the surface of the fixed ring seat 210, and the linkage ear 243 is used to link the basket rod 310 and the support plate 320 to perform cyclic motion; by placing the oxidized profile on the surface of the support plate 320, the profile is driven into the oxidation tank 100 under the traction of the transmission chain group 240, immersed in the oxidizing solution, and the profile is highly oxidized in the oxidation tank 100 through the oxidizing solution under the action of electric current and dissolved oxygen.

[0039] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. Energy-saving and environmentally friendly vertical oxidation tank, characterized in that: include: An oxidation trough (100), a lifting chain assembly (200) and a moving basket assembly (300), wherein a booster pump assembly (110) is fixedly mounted on the surface of the oxidation trough (100) and an aeration pipe (120) connected to the booster pump assembly (110) is arranged on the inner side of the oxidation trough (100), the lifting chain assembly (200) comprises a fixed ring seat (210), a transmission disc (220), a drive motor (230) and a transmission chain assembly (240) slidably arranged on the surface of the fixed ring seat (210), the drive motor (230) is fixedly mounted on the surface of the oxidation trough (100) and an output end is connected to the surface of the transmission disc (220) for transmission. The surface of the transmission disk (220) is provided with a plurality of evenly distributed ear grooves (221); the transmission chain assembly (240) comprises a plurality of chain plates (241) and shaft pins (242); a plurality of the chain plates (241) are mutually connected via the shaft pins (242); linkage ears (243) are fixedly mounted on the surfaces of some of the chain plates (241); the sports basket assembly (300) comprises a basket lifting rod (310) and a support plate (320); the basket lifting rod (310) is rotatably mounted on both sides of the support plate (320); and one end of the linkage ear (243) is movably connected to the surface of the basket lifting rod (310).

2. The energy-saving and environmentally friendly vertical oxidation tank according to claim 1 is characterized in that: The aeration pipes (120) are evenly distributed on the inner side of the oxidation tank (100), and a plurality of aeration holes are provided on the surface of the aeration pipes (120).

3. The energy-saving and environmentally friendly vertical oxidation tank according to claim 1 is characterized in that: The fixed ring seat (210), the transmission disc (220) and the transmission chain group (240) are two in number and are symmetrically arranged on the inner side of the oxidation tank (100); the fixed ring seat (210) is annular in structure and is fixed on the inner side of the oxidation tank (100); a transmission shaft fixedly connected to the surfaces of the transmission discs (220) at both ends is rotatably mounted on the inner side of the oxidation tank (100).

4. The energy-saving and environmentally friendly vertical oxidation tank according to claim 1 is characterized in that: Adjacent shaft pins (242) are arranged at equal distances on the surface of the fixed ring seat (210), and the ends of the shaft pins (242) are provided with slip rings that are compatible with the ear grooves (221).

5. The energy-saving and environmentally friendly vertical oxidation tank according to claim 1 is characterized in that: The inner side of the fixed ring seat (210) is provided with a sliding sleeve groove for penetrating the sliding shaft pin (242), and a plurality of linkage ears (243) are evenly spaced and distributed on the surface of the transmission chain assembly (240).

6. The energy-saving and environmentally friendly vertical oxidation tank according to claim 1 is characterized in that: The basket lifting rod (310) has a U-shaped structure, and is rotatably mounted on both ends of the support plate (320), and the connection point between the basket lifting rod (310) and the linkage ear (243) is located on the midline of the basket lifting rod (310).

Images